Syntec TB16IN User manual

B01-TB16I-003
TB16IN
Basic Installation Instruction V1.1
Dear users, please go through the instructions in detail before the
installation. Also, please preserve the manual properly and hand it to the
actual operator of the machine.
CNC controllers are precision electronic devices. For the safety of
both operators and the machine, please ensure all the tests, installations and
adjustments are operated by professional electrical engineering personnel.
For the description with “DANGER”, “WARNING” and “CAUTION” in
the manual, please read them in detail. If there are any concerns, please
contact our branches in various regions. Our professionals are glad to be at
your service.
1. Safety Precautions：
Please pay extra attention to the instructions below while operating the product.
◼The controller series are designed to control the motor of the
machine tool and manage the IO control. Do not touch the
internal circuits or components while the controller is powered
up.
◼The internal circuit board of the controller is composed of
CMOC ICs, which are vulnerable to static electricity. Do not
touch the circuit board with your hand before taking
precautionary measures.
◼Please cut off all the external loads when powering up the
controller for the first time. The built-in testing PLC program
may start the motor immediately after powered up, which might
be dangerous for the staffs around.
◼The controller is a precision instrument. Please prevent
non-maintenance staff or non-professional electronic control
personnel from disassembling the device.
◼The CNC controller adopts microcomputer design. Please install
the controller in a safe area and keep the surrounding clean.
Please keep iron shavings, wires, water, corrosive gas and
liquids from the controller to avoid malfunctioning.
◼Storage temperature range: -20℃~60℃
Storage relative humidity range: 0% to 90% and without
condensation.
◼Operating temperature range: -10℃~55℃
Please reserve a space of more than 50mm in width for
ventilation and heat dissipation.
2. Description：
The Syntec PIO5 dedicated termination board, which is equipped with
16 independent input points, serves as SOURCE interface.
3. Function：
TB16IN terminal board, which is newly developed by Syntec, adopts
SOURCE interface, and is compatible with PIO5 I/O board.
4. Features：
⚫24V single power input
⚫16 sets of input points, being compatible with SOURCE interface
electronical control units
5. Termination Board Interface ：
A
Power Input
24V‧1A input
B
X Input Port
I point input
C
Input Port
16 sets of SOURCE interface adapted input
6. Structure Specifications：（Unit：mm）
(Front view)
(Side view)
7. Interface Definition：
Please notice the voltage value and the polarities.
CN1 Port Definition
Please pay extra attention to the instructions below while operating the product.
◼The grounding of the controller and the machine tool system is
necessary for leakage protection and prevention of lightning
strikes. Please make sure the controller and machine tool system
are grounded properly before the installation.
◼The controller should be installed with a power system operated
below 24±20%. If the operating environment provides an
unstable voltage source, please apply a voltage stabilizer to
ensure proper functioning of the controller.
◼Please turn off the power before plugging/unplugging the cables
or modifying the wirings to prevent electric shocks and damage
of the controller.
◼Please ensure all the terminals are in the correct positions during
wiring to prevent the controller from damage caused by wiring
mistakes.
A
B
C

24V INPUT Port Definition
JP2、JP4、JP6、JP8 Port Definition
JP3 Port Definition
JP5 Port Definition
JP7 Port Definition
JP9 Port Definition
8. Basic Wiring Diagram：
9. Interface Circuit：
●INPUT0~15 input interface
10. Wiring Notifications：
⚫When using a solenoid valve or other inductive loads, please apply an arc
extinguisher or RC voltage dependent resistor RC to ensure the life of the
contact points. Advantages of the arc extinguisher:
1) Extend the life of electrical contacts.
2) Reduce the sparks from the contact points.
3) Prevent the inductive loads from interferences caused by back EMF.
4) Restrain the impulse voltage.
⚫If the server line you are using is not a standard Syntec cable, please check all
the terminals and make sure they are connected properly before running a
test. The wrong wiring will lead to the controller output command error and
cause malfunctioning.
⚫MPG terminal’s +5V output capacity is 200mA and it is only for a single
external hand wheel. Do not connect it with other loads or it might cause
malfunction due to the lack of drive capacity.
⚫The external 24V power supply used in wiring should be certificated and
protective to avoid the malfunction caused by wiring mistakes.
(Recommendation standard：fulfill requirements of both EN60950 and
UL1950)
⚫Please crimp or weld the wire connections while doing the wirings.
⚫In case of the use of Ethernet, to prevent the internet congestion and noise, the
CAT5e or CAT6 cable are recommended.
⚫Do not use counterfeit terminal strips. Those terminal strips cannot provide
overall protection for the system. The quality is also not guaranteed and
prone to cause electrical control problems of the machine tools.
⚫Grounding Directions:
1) The length of the grounding wire should follow the electrical equipment
regulations. The shorter the better.
2) The grounding wire of the controller should be separated from those with
large current loading such as electric welders or high frequency motors.
3) Please refer to the pictures below when the controller is grounded with
multiple electrical control devices. Do not make it a loop.
(a) O (b) O (c) X
(a) 良 (b) 良 (c) 不良