WEIHONG ELECTRONIC NcStudio V10 CCD System User manual

NcStudio V10 CCD System
Quick Start
维宏股份 创业板:
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SPECIALIZED C O NCE N T R ATEDFOCUSED

Table of Content
Getting Started.............................................................................................................................................3
Wiring and IO Configuration.................................................................................................................4
Installing the Camera................................................................................................................................6
Dimension of the Camera and Lens..........................................................................................6
Connecting the Camera..................................................................................................................8
Installing Software of the Camera.............................................................................................9
CCD Commissioning...............................................................................................................................12
Setting CCD Related Parameters.............................................................................................12
Setting CCD Working Plane.......................................................................................................15
Setting CCD Magnification Factor........................................................................................... 16
Setting CCD-spindle Offset.........................................................................................................18
Picking Template........................................................................................................................... 19
Setting Machining Attributes ...................................................................................................21
Measuring Distance and Angles .............................................................................................. 22
Preparing Toolpath ................................................................................................................................22
Retrieving Contour from JPG File...........................................................................................22
Related Parameters ............................................................................................................23
Editing Toolpath ............................................................................................................................28
Setting Layer and Parameters........................................................................................36
Convert DXF File to Toolpath...................................................................................................36
Running the Toolpath............................................................................................................................ 39
FAQs.............................................................................................................................................................. 40
How to set aperture of the camera lens?.............................................................................40
What’s the relationship among the focal length, aperture and working distance?
...............................................................................................................................................................40
Should I use two templates or three templates when getting marking points? 41

Glossary....................................................................................................................................................... 42

Getting Started
NcStudio V10 CCD System is another high-end control system that is exclusively
developed and copyrighted by WEIHONG Company. By taking photos in a real-time
manner, the control system can recognize marking points or templates and
automatically calculate deviations to make corrections to toolpath.
This document guides you how to get started with NcStudio V10 CCD System
quickly.
For wiring and IO ports configuration, please refer to:
Wiring and IO configuration
For installation of the camera, please refer to:
Install camera
For commissioning of CCD, please refer to:
CCD commissioning
For how to prepare the toolpath, please refer to:
Prepare toolpath
For how to run the toolpath, please refer to:
Run toolpath
For frequently-asked questions that you may encounter in your usage, and
important terms and parameters, please refer to:
FAQ
Terms and parameters
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Wiring and IO Configuration
NcStudio V10 CCD System uses Lambda 3S controller.
See figure below for wiring and IO ports of Lambda 3S:
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Table below describes details of 7 input and 5 output ports.
•X__ represents input ports
•Y__ represents output ports
PIN
Address
Description
X00
00100
Negative limit in X-axis, also used as origin switch
X01
00101
Negative limit in Y-axis, also used as origin switch
X02
00102
Positive limit in Z-axis, also used as origin switch
X03
00103
Emergency stop
X04
00104
Tool sensor signal
X05
00105
Vacuum pressure alarm signal
X06
00106
Spindle alarm
Y00
10016
Spindle ON
Y01
10017
Vacuum pump
Y02
10018
Lube
Y03
10019
Light source
Y04
10020
Reserved for customization
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Installing the Camera
Before using NcStudio V10 CCD System, the installation of camera is required.
Dimension of the Camera and Lens
Before you install the camera, refer to dimensions of the camera and lens.
See figure below for dimension of the camera:
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See figure below for dimension of the lens:
To install the camera, do the following:
1. Connect the camera.
2. Install software of the camera.
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Connecting the Camera
Before connecting the camera, prepare the following products:
1. Power extension cord
2. Industrial camera
3. Industrial lens
4. DC stabilized power adapter 12V
5. Industrial gigabit cable
Attention: Please ensure your computer supports gigabit network.
To connect the camera, do the following:
1. Connect the camera to power extension cord:
2. Remove protective cover of camera and industrial lens.
3. Connect the industrial lens to the camera:
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4. Connect industrial gigabit cable to the camera and the computer:
Installing Software of the Camera
To install software of camera, do the following:
1. Unzip the file DAHENG_MER_Series_Win_en.rar to a local directory.
2. Double click MER_Setup_cn.exe to initiate the installation procedure.
3. Follow the setup wizard to install the camera driver until end.
After the installation, two icons ( and ) appear on the desktop.
4. Open Control Panel → Network and Internet → Network and Sharing
Center → Local Connection → Details on your computer to check IP address,
subnet mask and gateway of your computer:
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