Syntron Material Handling J-1-D Operating instructions

Service
Instructions
Syntron®Jogger
Model: J-1-D

1
Service Instructions
SyntronJogger
Model: J-I-D
Contents Page
Introduction 1
Installation 2
Operation 2
Maintenance 2
Trouble Shooting 3
Parts List 4
Syntron Material Handling, LLC. reserves the right to make changes at any time, without notice and without
any liability or other obligation on its part, in materials, equipment, specifications and models, and also to
discontinue the manufacture and sale of models and the parts and components thereof. For further detailed
information, contact Syntron Material Handling, LLC.
Safety Instructions: Product safety labels must be highly visible on the equipment. Establish a regular
schedule to check visibility. Should safety labels require replacement, contact Syntron Material Handling, LLC.
for an additional supply free of charge.
INTRODUCTION
The SyntronElectromagnetic Jogger, Model J-I-D is used for jogging and packing of materials. A magnet
assembly produces a vibrating action, which is transmitted to the deck or rack through a system of leaf springs.
Refer to these service instructions prior to installing, adjusting, or performing maintenance on this
jogger.
WARNING: Failure to follow these instructions could result in unsatisfactory jogger performance, damage
or shortened service life, or personal injury.
Inspect the jogger for damage which may have occurred during shipment. If any damage is found, immediately
notify the shipping carrier and Syntron Material Handling, LLC..
Unauthorized modifications to the jogger may present a safety hazard to the operator and void the warranty.
Modifications or additions to the jogger should not be made without first consulting Syntron Material Handling,
LLC.
The jogger weighs approximately 25 pounds and must be lifted by the base only. The voltage and frequency of
the power supply must be as specified on the nameplate. The power supply of another rating may cause
damage to the unit.
INSTALLATION

2
CAUTION: To prevent possible damage, lift the jogger by the base only. Lifting by the bin or top cover
may cause damage.
Locate the jogger on a solid support. The support must not vibrate while the jogger is operating. The bin or top
cover must not be in contact with any rigid object or adjacent surface; it must be free to vibrate.
OPERATION
Place the jogger in its operating location and plug it into a self-grounding electrical receptacle. The power
supply voltage and frequency must be as specified on the nameplate.
The vibratory amplitude of the unit is changed by a rheostat located on the control. Various deck configurations
are available. See Syntron Material Handling, LLC. Syntron product literature for further details, capacities, etc.
For maximum efficiency, Syntron Material Handling, LLC. recommends a maximum load of 10 pounds for the
J-1-D Jogger.
MAINTENANCE
Adjusting the Air Gap
WARNING: The air gap must be adjusted while the jogger is in operation. Exercise caution to pre- vent
electrical shock to personnel or damage to the jogger. A striking condition (indicated by a loud rapping noise) is
caused by "too close" of an air gap. An excessive current draw (indicated by excessive heat) is caused by "too
wide" of an air gap.
Caution: Do not operate the jogger when either condition exists. An adjustment of the air gap is required.
Place the jogger in a position to gain access to the adjustment screw on the bottom. As suggested in Figure 1,
place the jogger between two tables. Supporting the jogger by the bin or cover, or hand-holding the jogger will
affect the adjustment of the air gap. The unit must be supported at the rubber feet.
Armature
Fig. 1 - Air Gap Adjustment
Plug the electrical cord into a receptacle and operate the jogger at "100" dial setting. On the bottom of the
jogger, loosen the socket head cap screw, which locks the core in position. Adjust the air gap using a
screwdriver in the slot adjacent to the locking cap screw.
Note: Turning the screwdriver clockwise will lessen the air gap (to lessen the current draw). Turning the

3
screwdriver counterclockwise will widen the air gap (increasing the current draw).
To adjust the air gap to a proper setting, turn the knob on the front of the jogger to a "100" dial setting. Then
turn the core clockwise until a striking condition exists, then immediately turn the screwdriver counterclockwise,
just until the striking stops.
Check the current draw of the jogger using an a-c ammeter. If a clamp-on type ammeter is used the reading
must be multiplied by 1.7. Do not exceed a current draw of 1.0 amps.
When the proper air gap has been achieved (indicated by the current draw), lock the core in place by turning
the socket head cap screw on the bottom of the jogger. The jogger is now ready for further operation.
TROUBLE SHOOTING
PROBLEM
CAUSE
CORRECTION
Unit does not operate
Defective control board
* Replace
Shorted wiring, loose
Repair
connection, no power to unit
Unit operates, will not
Defective Control Board
*Replace
vibrate
Defective leaf springs
*Replace
Unit In contact with rigid
object or adjacent surface
Isolate unit
Excessive noise
Armature and magnet
Adjust air gap
assemblies making contact
*Replace only with parts supplied, or recommended, by Syntron Material Handling, LLC.

4
PARTS LIST
SyM
Description
QTY
Part No.
A
COVER / DECK
(SEE NEXT PAGE)
B
COVER SUPPORT
(SEE NEXT PAGE)
C1
CENTER SPACER (THICK STEEL)
(NEXT PG)
091818-002
C2
CENTER SPACER (THIN ALUM.)
(NEXT PG)
91819
D
SPRING CLAMP
2
91816
E1
END SPRING SPACER (THICK STEEL)
(NEXT PG)
097983-002
E2
END SPRING SPACER (THIN
ALUMINUM)
(NEXT PG)
91817
F
LEAF SPRING 9-PLY
(NEXT PG)
091815-C01
LEAF SPRING 11-PLY
(NEXT PG)
091815-A01
G
CENTER THICK STEEL SPACER
(NEXT PG)
091818-002
H
ARMATURE MOUNTING PLATE
1
91813
I
COIL CLAMP
1
91810
HHCS 5/16-18 X 1/2
4
H0306401
J
COIL WASHER
2
81849
K
ARMATURE
1
91812
L
CORE
1
91811
HEX HD CAP SCRW #10-32 X 1/2
1
H0419600
M
GROUND STRAP
2
164473-A
ROUND HD MACH SCREW 10-32
X 3/8
2
H0203102
NUT #10-32
1
H0101003
#10 LOCKWASHER
1
H0112305
N
POWER CORD (USA)
1 ONLY
0063X019
POWER CORD (UNITED KINGDOM)
0063X022
POWER CORD (EUROPEAN)
0063X023
POWER CORD (AUSTRALIAN)
0063X024
P
AC POWER ENTRY MODULE IEC-
320 C-14
1
0202X224
M3 X 8MM SCREW
2
6515-083-001
M3 NUT
2
6515-083-002
EXT TOOTH LOCKWASHER
2
H0112404
Q
CONTROL ASSEMBLY
1
6515-085-A
R
COIL ASSY (115V/60CY)
1 ONLY
091805-A
COIL ASSY (220V/50CY)
091805-B
T
CAST IRON BASE
1
090992-A
U
ALUMINUM HOUSING
1
6515-082-001
V
FRONT DECAL
1
6515-084-001
W
SPACER SPLIT TYPE
4
0335X001
X
ISOLATOR FOOT
4
0207X024
RD SL MACH SCREW 1/4-20 X 3/4
4
H0205101
LOCKWASHER 1/4 INT TOOTH
4
H0112705

5
PARTS LIST (CONTINUED)
STYLE
Sym
Description
QTY
Part Number
7X10 PLASTIC
DECK (SHOWN
ABOVE)
A
PLASTIC DECK
1
104408
FL HD CAP SCREW 1/4-20 X 5/8
4
H0457902
B
COVER SUPPORT (ALUMINUM)
1
114795
SCREW HX HD 5/16-18 X 1-1/2
1
H0354624
SCREW HX HD 5/16-18 X 1-1/8
8
H354524
C1
CENTER SPACER (THICK STEEL)
2
091818-002
C2
CENTER SPACER (THIN ALUMINUM)
4
91819
E1
END SPRING SPACER (THICK STEEL)
2
097983-002
E2
END SPRING SPACER (THIN ALUMINUM)
8
91817
F
LEAF SPRING - 9 PLY
2
091815-C01
LEAF SPRING - 11 PLY
-
091815-A01
2 BIN RACK
A
TOP COVER
1
114794-A
2 BIN RACK
1
103209-A
SCRW HX HD 1/4-20 X 1-1/4
4
H0302001
PLAINWASHER TYPE A 1/4"
4
H0116601
B
COVER SUPPORT (ALUMINUM)
1
114795
SCREW HX HD 5/16-18 X 1-1/2
1
H0354624
SCREW HX HD 5/16-18 X 1-1/8
8
H354524
C1
CENTER SPACER (THICK STEEL)
2
091818-002
C2
CENTER SPACER (THIN ALUMINUM)
4
91819
E1
END SPRING SPACER (THICK STEEL)
2
097983-002
E2
END SPRING SPACER (THIN ALUMINUM)
8
91817
F
LEAF SPRING - 9 PLY
-
091815-C01
LEAF SPRING - 11 PLY
2
091815-A01
SINGLE BIN
RACK
A
SINGLE BIN DECK ASSEMBLY
1
195726-A
BUTTON HD CAP SCRW 1/4-20 X 3/4
4
H0421002
LOCKWASHER REG SPR 1/4
4
H0112802
B
COVER SUPPORT (ALUMINUM)
1
114795
SCREW HX HD 5/16-18 X 1-1/2
1
H0354624
SCREW HX HD 5/16-18 X 1-1/8
8
H354524
C1
CENTER SPACER (THICK STEEL)
2
091818-002
C2
CENTER SPACER (THIN ALUMINUM)
4
91819
E1
END SPRING SPACER (THICK STEEL)
2
097983-002
E2
END SPRING SPACER (THIN ALUMINUM)
8
91817
F
LEAF SPRING - 9 PLY
-
091815-C01
LEAF SPRING - 11 PLY
2
091815-A01

6
PARTS LIST (CONTINUED)
STYLE
Sym
Description
QTY
Part Number
2 POCKET TILT
RACK
A
2 POCKET TILT RACK
1
209958-A
BUTTON HD CAP SCRW 1/4-20 X 3/4
4
H0421002
LOCKWASHER REG SPR 1/4
4
H0112802
B
COVER SUPPORT (ALUMINUM)
1
114795
SCREW HX HD 5/16-18 X 1-1/2
1
H0354624
SCREW HX HD 5/16-18 X 1-1/8
8
H354524
C1
CENTER SPACER (THICK STEEL)
2
091818-002
C2
CENTER SPACER (THIN ALUMINUM)
4
91819
E1
END SPRING SPACER (THICK STEEL)
2
097983-002
E2
END SPRING SPACER (THIN ALUMINUM)
8
91817
F
LEAF SPRING - 9 PLY
-
091815-C01
LEAF SPRING - 11 PLY
2
091815-A01
RUBBER TOP
DECK
A
TOP COVER
1
91806
NEOPRENE TOP COVER
1
102616
FL HD CAP SCREW 1/4-20 X 5/8
4
H0457902
B
COVER SUPPORT (STEEL)
1
91814
SCREW HX HD 5/16-18 X 1-1/2
1
H0354624
SCREW HX HD 5/16-18 X 1-1/8
8
H354524
C1
CENTER SPACER (THICK STEEL)
2
091818-002
C2
CENTER SPACER (THIN ALUMINUM)
4
91819
E1
END SPRING SPACER (THICK STEEL)
2
097983-002
E2
END SPRING SPACER (THIN ALUMINUM)
8
91817
F
LEAF SPRING - 9 PLY
2
091815-C01
LEAF SPRING - 11 PLY
-
091815-A01
Important
Syntron Material Handling reserves the right to alter at any time, without notice and without liability or other
obligations on its part, materials, equipment specifications, and models. Syntron Material Handling also
reserves the right to discontinue the manufacture of models, parts, and components thereof.
Your satisfaction is very important to us. Please direct any comments, questions, or concerns to our
Marketing Communications Department.