SYR HVA 3200 Operation manual

INSTRUCTIONS FOR USE
AND INSTALLATION
FULLY AUTOMATIC FILLING SYSTEM FOR
HEATING INSTALLATIONS 3200
HVA 3200
Hans Sasserath GmbH & Co. KG • Mühlenstr. 62 • D-41352 Korschenbroich • Tel. [phone] • Fax [phone] • [e-mail] • www.syr.de Innovative solutions for smart people
Cover_3200 Heizungsvollautomat_1807_GB.indd 3 14.02.2018 13:40:43

Imprint
Type of document: Instructions for use and installation
Product: SYR fully automatic lling system for heating installations 3200
Target group: Autorized installers
Language: English translation (original version: German)
Document number_version: 9.3200.25 38/14
Issue date: September 2014
Publisher/Manufacturer
SYR Hans Sasserath GmbH & Co. KG
Muehlenstrasse 62
41352 Korschenbroich
© SYR Hans Sasserath GmbH & Co. KG
No part of this publication may be reproduced, transmitted in any form or by
any means without prior written permission of the company Hans Sasserath
GmbH & Co. KG.
All product designations mentioned in these instructions are trademarks/
brand labels of the corresponding companies.
Subject to technical change.

Table of contents
1 General ...............................................5
1.1 Indications regarding the instructions for use and installation .........5
1.2 Symbols ..................................................5
1.3 Copyright .................................................6
1.4 Warranty..................................................6
1.5 Standards applied ..........................................6
2 Safety.................................................7
2.1 Intended use ..............................................7
2.2 Fundamental hazards .......................................7
2.3 Hazards due to electric energy ................................7
2.4 Maintenance and repair work..................................8
3 Design and function .....................................9
3.1 Scope of delivery of the fully automatic lling system 3200 ...........9
3.2 Optional accessories ........................................9
3.3 Design of the fully automatic lling system 3200 .................10
3.3.1 Design of the control unit ....................................11
3.3.2 Design of the connection ange...............................11
3.3.3 Design of the pre-lter ......................................12
3.3.4 Design of the BA backow preventer ...........................12
3.3.5 Design connection set for heating water conditioning (accessories) ...13
3.4 Function .................................................14
4 Transport and storage ..................................15
4.1 Transport ................................................15
4.2 Storage..................................................15
5 Installation and commissioning ..........................16
5.1 Safety instructions for installation and commissioning..............16
5.2 Installation ...............................................17
5.2.1 Mounting of the connection ange ............................17
5.2.2 Mounting of the fully automatic lling system.....................17
5.3 Mounting of the connection set for heating water conditioning .......18
5.4 Commissioning of the fully automatic heating system ..............19
6 Operation.............................................22
6.1 Control panel .............................................22
6.1.1 Description of the menu items ................................25
6.1.2 Adjustable parameters ......................................26
6.1.3 Adjustment of the limit value for volume-based leakage ............28
6.1.4 Range of cartridges and cartridge replacement ...................28
6.2 SYR-App ................................................30
6.3 Emergency shut-off function .................................30
3

7 Maintenance ..........................................32
7.1 Maintenance of the BA backow preventer ......................32
7.2 Maintenance of the lter.....................................34
7.3 Maintenance of the connection ange ..........................34
8 Troubleshooting .......................................34
9 Dismounting and disposal...............................36
9.1 Dismounting ..............................................36
9.2 Disposal .................................................36
10 Technicalspecications ................................37
10.1 Fully automatic lling system 3200 ............................37
10.2 Dimensions ..............................................38
10.3 Spare parts and accessories .................................39
4

General
1 General
1.1 Indications regarding the operating instructions
With these operating instructions you can safely and efciently handle your SYR
fully automatic lling system.
They are included with delivery and must be kept and stored so that the user
can access them anytime.
Due to technical developments, illustrations and descriptions in these operating
instructions can slightly derogate from the SYR fully automatic lling system
actually supplied.
We assume no liability for any damage caused by non-respect of the present
instructions for use and installation.
1.2 Symbols
All safety instructions are signaled in the present instructions for use and
installation by respective symbols. The signal words at the beginning of the
safety instructions are an expression of the extent of the risk.
Danger!
The combination of the symbol and the signal word indicates
direct danger and a situation which, if not avoided, could result in
death or severe injury.
Warning!
The combination of the symbol and the signal word indicates a
potentially dangerous situation which, if not avoided, could result
in death or severe injury.
Caution!
This combination of the symbol and the signal word indicates a
potentially dangerous situation which, if not avoided, could result
in minor injury.
Attention!
The combination of symbol and signal word represents important
information that helps prevent material or environmental damage.
5

General
1.3 Copyright
The present instructions for use and installation and all the specications
supplied with the device remain intellectual property of Hans Sasserath GmbH
& Co. KG.
Their use in the framework of the use of the device is admissible and desired.
These documents must not be copied nor may they be made available to third
parties, in particular competitors, without the express consent of SYR.
Please note that the SYR fully automatic lling system enjoys patent protection.
1.4 Warranty
The manufacturer’s warranty is subject to the conditions of sale and delivery.
The warranty expires in case of
• damage due to improper operation;
• repair or conversion work performed by unauthorized persons;
• use of non-original SYR accessories or spare parts;
• faulty parts that are not repaired immediately so as to limit the extent of damage
as far as possible and not have a negative effect on the safety of the device
(repair obligation).
1.5 Standards applied
The following European and national standards have been applied for the
development and design of the SYR fully automatic lling system for heating
installations:
• DIN EN 1717
• DIN EN 806
• DIN EN 1567
• DIN 1988
• DVGW VP 638
• VDI 2035/I
6

Safety
2 Safety
2.1 Intended use
The HVA (fully automatic lling system for heating installations) lls unvented
(pressurized) heating installations in case of a pressure drop in a fully automatic
fashion.
It automates the initial lling and the rell of the heating installation and monitors
the system pressure in the process.
Any other use or use beyond the intended use is deemed unintended use.
Observing these instructions for use and installation also falls under the scope of
intended use.
2.2 Fundamental hazards
In general, danger can occur when handling electrically powered devices.
Therefore, please follow safety and health regulations (VSG), other generally
accepted rules pertaining to safety and occupational medicine as well as health
and safety regulations of the German trade associations (BGV).
Do not modify the SYR fully automatic lling system for heating installations.
The manufacturer does not assume any liability for improper alterations.
2.3 Hazards due to electric energy
Warning!
Risk of crushing!
As soon as there is voltage (power adapter, batteries), the system
goes to the closed position.
►Do not insert any parts of your body or items into the opening
of the valve.
Please observe the prescribed values for voltage and power (see specications)
during installation.
Work on electrical installations or controls must be made by qualied electricians
only.
Disconnect the power adapter and remove the batteries prior to working on the
installation.
Regularly check the power adapter and have it removed by a qualied electrician
in case it is damaged.
7

Safety
2.4 Maintenance and repair work
Maintenance and repair work must be done by qualied and authorized
specialists only. They are considered authorized specialists because of their
vocational training, instruction or experience to do the required intervention,
detect and prevent potential risks from occurring in pursuing their activity. They
must be able to provide evidence about their knowledge of the relevant safety
standards, safety regulations and the health and safety regulations of the
German trade associations (BGV) and they must have read the instructions for
use and installation.
8

Design and function
3 Design and function
3.1 ScopeofdeliverySYRfullyautomaticllingsystem3200
SYR Heizungsvollautomat 3200
Betriebsanleitung
(deutsche Originalversion)
2
3
4
3
1
5
Fig. 1: Scope of delivery
Legend
1 Control unit
2 Connection  ange
3 Insulating covers
4 Pre- lter for potable water
5 Operating instructions
3.2 Optional accessories
The system‘s functionalities can be extended with the following accessories:
• Connection set for heating water conditioning
• Cartridges and exchange granules in various sizes (cf. chapter 10.3)
9

Design and function
3.3 Designofthefullyautomaticllingsystem3200
3
5
1
8
7
2
4
9
6
Fig. 2: Design fully automatic lling system 3200
Design Fully automatic heating system 3200
Legend
1 Control unit
2 Insulating covers (2)
3 Backow preventer BA
4 Pressure reducing valve
5 Pre-lter for potable water
6 Conductivity measuring cell
7 Connection ange
8 Blending
9 Pressure tapping
10

Design and function
3.3.1 Design of the control unit
1
32
4
5
7
6
Fig. 3: Design of the control unit
Legend
1 LCD-display
2 LEDs for status display
3 Operating keys
4 Battery compartment
5 Connection mains adapter (9V DC)
6 Connection for conductivity sensor
7 LAN-connection
3.3.2 Designoftheconnectionange
2
3
1
Fig. 4: Design of the connection ange
Legend
1 Manual downstream shut-off valve
2 Test plug for check valve
3 Check valve
11

Design and function
3.3.3 Designofthepre-lter
1
2
Fig. 5: Design of the pre-lterr
Legend
1 Filter element
2 Filter casing with O-ring
3.3.4 DesignoftheBAbackowpreventer
21
Fig. 6: Design of the BA backow preventer
Legend
1 Backow preventer cartridge with seal
2 Test valves for maintenance (3 items, available as optional accessories)
12

Design and function
3.3.5 Design of the connection set for heating water conditioning
(accessories)
Fig. 7: Design of the connection set for heating water conditioning (serial number. 3200.00.935)
Legend
1 Reinforced hoses
2 Connection cover of the cartridge
3 Cartridge for heating water conditioning (accessories, cf. pageSeite 39)
4 Fully automatic lling device for heating systems
13

Design and function
3.4 Function
This fully automatic lling system is designed for the fully automatic lling of
unvented (depressurized) heating installations in the event of a pressure drop.
If a heating water conditioning set (optional accessories) is connected to the
device, the heating installation can be lled with softened water
(HWE), completely
demineralized water (HVE)
or pH-stabilizing water (HVE Plus).
The fully automatic lling system automatizes the rst lling and the relling of the
heating installation and monitors the system pressure.
Should certain parameters be exceeded, the system will interrupt the lling
process. If a water conditioning set is connected to the device, the HVA will also
interrupt the lling process when the cartridge‘s capacity (softening or complete
demineralization) is depleted. This ensures that the installation is always lled
with treated water.
A leakage detector prevents uncontrolled lling of the heating system.
The control unit with an integrated LAN connection is equipped with an electronic
water metering device (by means of a turbine), an electrically-driven shut-off
valve, a pressure sensor for the control of the lling and relling as well as
a multifunctional display. When mounted and connected to the Internet, it is
permanently connected to a server via a coding and sends the relevant data to
the latter after the query.
A mains adapter ensures the power supply of the control unit. The scope of
delivery includes batteries for the short-term protection in case of power failure.
A connection ange connects the fully automatic lling device to the potable
water network. It is equipped with a check valve, a servicing valve with a drain
and a test port for the check valve.
The pressure reducing valve ensures a stable (set) outlet pressure, thus
protecting the heating installation against overpressure during the lling process.
The BA backow preventer prevents the back-siphonage, backpressure or
backow of non-potable water into the public and domestic drinking water network.
The backow preventer is a compact protection device with controllable
disconnection (three-zone-system)
When activating the apparatus, the system automatically makes a rst lling.
Then, it will switch to the normal operating mode and monitor the installation to
detect pressure drops. In case of a pressure drop, the shut-off valve will open
and the installation wil be relled until reaching the desired pressure.
14

Transport and storage
4 Transport and storage
4.1 Transport
The apparatus is pre-mounted when delivered.
It weighs approximately 7.5 kg.
Attention!
Improper transport may damage the device!
The packaging serves as protection during transportation.
►Do not install the device if the packaging is severely damaged.
►When submitted to hard shocks or impacts, replace the synthetic
part concerned (even if it presents no visible damage).
4.2 Storage
Store the device only under the following ambient conditions:
• Temperature: +4 to +60 °C, relative air humidity: max. 80 %.
Attention!
Improper storage my damage the device!
►Protect the valve and the electronic system against frost.
15

Installation and commissioning
5 Installation and commissioning
5.1 Safety instructions for installation and commissioning
Only authorized, qualied and specially trained personnel shall install and start
SYR‘s fully automatic lling system.
Observe the general safety instructions for drinking water installations, such as
the following:
• DIN EN 1717, DIN 1988, DIN EN 806
• Rules and regulations of the local water company
Attention!
Improper installation may damage the device!
TheimproperinstallationoftheSYRfullyautomaticllingsystem
may lead to leaks in the drinking water network or the heating
system.
►Fittheconnectionangeasdescribedinthemountinginstructions.
Check that the connection is leaktight.
►Avoid strong water hammers caused for instance by downstream
solenoid valves.
Attention!
The device may be damaged if the electric installation is not made
properly!
►Use only the supplied mains adapter to connect the device to
the power supply.
16

Installation and commissioning
5.2 Installation
Install the fully automatic lling system upstream of the heating system and make
sure it is readily accessible.
►Thoroughly ush the pipe prior to installation.
►Turn off the water supply prior to starting the installation work.
5.2.1 Installationoftheconnectionange
Mount the device only in potable water installations in accordance with DIN
1988, upstream of and close to the heating system.
►Remove the connection ange from the fully automatic lling system.
►Mount the connection ange (1) in the potable water installation with standard
transition pieces.
1
Fig. 8: Mounting of the connection ange
5.2.2 Installationofthefullyautomaticllingsystem
►Fit the fully automatic lling system (2) with the four hexagonal socket screws
and the two O-rings to the connection ange.
Fig. 9: Mounting of the fully automatic lling system
WhenconnectingthetundishoftheBAbackowpreventerto
►the sewer, observe the current version of the standard DIN EN
12056.
Note:
Install the connection
ange without applying
stresses! Observe the
correct direction of ow!
17

Installation and commissioning
5.3 Installation of the connection set for heating water conditioning
The connection set is available as optional accessory (serial no. 3200.00.935).
►Connect the connection set for heating water conditioning to the reinforced
hoses as follows:
Fig. 10: Fit the connection set
►Connect the hose marked “OUT” on the cover with the connecting piece
marked “IN” on the connection plug of the HVA .
►Connect the hose marked “IN” on the cover with the connecting piece marked
“OUT” on the connection plug of the HVA.
Attention!
Improper installation may cause material damage
!
►When using a 14 or 30 liter cartridge, remove the strainer from
the connection set (in the connection cover). These cartridges
are equipped with a segment ring screw connection with strai-
ner, which is why the strainer is not required in the connection
set.
Note:
Cartridges come in
four sizes: 4, 7, 14 or
30 liters.
The 4 and 7 liter
cartridges must be
attached on-site (e.g.
to the wall).
14 and 30 liter
cartridges must be
secured such as to
make sure they cannot
fall during the lling
process.
18

Installation and commissioning
5.4 Commissioningofthefullyautomaticllingsystem
►Insert four batteries (2; size AAA) in the battery compartment. Make sure the
polarity is correct!
2
Fig. 11: Insert batteries
The control unit starts to operate as soon as there is voltage (power adapter,
batteries).
The system goes to the the „closed“ position.
►Press the .key
The system goes to the “open” position and to normal operation mode.
The fully automatic  lling system for heating installations has four operating
modes to facilitate its commissioning and see to a fully automatic re ll operation.
The following operating modes can be selected in the extended customer menu:
Hauptmenü (MODE) Erstinbetriebnahme und Auswahl der Befüllungsart
PARAMETER/INFO
EXPERTENEINSTELLUNG EXPERTENEINSTELLUNGEXPERTENEINSTELLUNG EXPERTENEINSTELLUNG
Basiseinstellungen BefüllungsartBefüllungsart BefüllungsartBefüllungsart
Experteneinstellungen Einmaliges Permanentes
Geräteinfo Erstbefüllung Aut. Nachfüllen man. Nachfüllen man. Nachfüllen
zurück
Fig. 12: Menu to select operating mode (expert settings)
Operating mode Starting
conditions
Monitoring
times
Stopping
conditions Follow up action
Initial  lling manual long system
pressure Automatic re ll
Automatic re ll system
pressure short system
pressure Automatic re ll
One-time
manual re ll manual short system
pressure Automatic re ll
Permanent
manual re ll manual short system
pressure Manual re ll
Overview operating modes and their functioning
Note:
If batteries are inserted,
but the power adapter
is not connected, the
message appears
„Please connect power
adapter”.
Batteries have to be
exchanged at the latest
after two years.
Do not use
accumulators!
Pass the information to
the operator!
Note:
Initial commissioning
of the fully automatic
 lling system must be
done without network
connection.
19

Installation and commissioning
First lling
Upon commissioning / restart of the heating system for initial lling / rell.
The device operates by factory default or with preset values.
Upon initial commissioning
►Conrm „Initial commissioning” in the menu by pressing “YES“. You will be
asked to indicate the basic parameters regarding the size of the installation,
water conditioning and system pressure. When pressing “NO“, the device
will switch to the main menu for all basic parameter settings.
For rells:
►Select “initial lling” in the menu.
►Start the initial lling by simultaneously pressing the buttons and for
3 s in the main menu.
Note: the system pressure must not have reached the desired value yet.
The initial lling ends once the desired pressure value has been reached. Die
Betriebsart automatisch and the device switches to the automatic lling mode.
Automatic rell
As permanent operating mode after commissioning.
The device operates by factory default parameters. However, it is possible to
modify settings and optimize the parameters of the installation. This operating
mode is used for the automatic lling and monitoring of the heating system.
The rell process starts automatically once the pressure within the installation
is below the pre-set lower reference pressure (system pressure-differential
pressure). A manual rell in this mode is not possible.
The rell process will end automatically once the pressure within the installation
reaches the pre-set upper reference pressure (system pressure).
One-time manual rell
Manual rell before reaching the lower reference pressure.
The device continues to operate with pre-set limit values. Once the manual
rell is completed, the device switches to automatic lling. This operating mode
makes sense if a rell is desired, yet without having reached the lower reference
pressure that triggers automatic rells
►Start the rell process by simultaneously pressing the buttons and
for 3 s in the main menu.
Note: the system pressure must be below the upper reference pressure
.
The one-time manual rell process automatically ends once the pressure within
the installation has reached the pre-set upper reference pressure (system
pressure).
20