System air Topvex SX/C Series User manual

Document in original language | 131677 · A004
Topvex SX/C, Topvex TX/C
Air Handling Unit
Installation instructions GB

131677 | A004

131677 | A004
Contents
1 EU Declaration of Conformity .............................1
2 Warnings.......................................................2
3 Product information .........................................2
3.1 General................................................2
3.2 Technical data .......................................3
3.2.1 Dimensions and weight
Topvex SX/C .............................3
3.2.2 Dimensions and weight
Topvex TX/C .............................4
3.2.3 Electrical data............................6
3.3 Transport and storage .............................7
4 Installation.....................................................8
4.1 Unpacking ............................................8
4.2 Where/how to install ..............................8
4.3 Condensation drain.................................9
4.4 Installing the unit.................................. 10
4.4.1 Installation procedure................ 10
4.5 Supply air sensor (Topvex SX/C) .............. 11
4.6 Connections ...................... .................. 12
4.6.1 Ducting .................................. 12
4.6.2 Condensation and Heat
Insulation ............................... 13
4.6.3 Silencers ................................ 13
4.6.4 Electrical connection,
components............................ 14
4.6.5 Topvex External
Connections ............................ 15
4.6.6 BMS Connection....................... 16
4.7 Installing the Control Panel ..................... 17
4.7.1 Dimensions............................. 17
4.7.2 General information .................. 17
4.7.3 Installation.............................. 17
4.8 Additional Equipment ............................ 18

EU Declaration of Conformity | 1
1 EU Declaration of Conformity
Manufacturer
Systemair Sverige AB
Industrivägen 3
SE-739 30 Skinnskatteberg SWEDEN
Office: [phone] Fax: [phone]
www.systemair.com
hereby confirms that the following products:
Air handling units Topvex SX/C and Topvex TX/C
EL None HWL HWH
Topvex SX/C03-06 Topvex SX/C03-06 Topvex SX/C03-06 Topvex SX/C03-06
Topvex SX/C03-06 M0 Topvex SX/C03-06 M0 —Topvex SX/C03-06 M0
Topvex TX/C03-06 Topvex TX/C03-06 Topvex TX/C03-06 Topvex TX/C03-06
Topvex TX/C03-06 M0 Topvex TX/C03-06 M0 —Topvex TX/C03-06 M0
(The declaration applies only to product in the condition it was delivered in and installed in the facility in accordance with the included
installation instructions. The insurance does not cover components that are added or actions carried out subsequently on the product)
Comply with all applicable requirements in the following directives and regulations
Machinery Directive 2006/42/EC Ecodesign Directive 2009/125/EC
327/2011 Requirements for fans
1253/2014 Requirements for ventilation units
Low Voltage Directive 2014/35/EU
EMC Directive 2014/30/EU
The following harmonized standards are applied in applicable parts:
EN ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk reduction
EN 13857 Safety of machinery – Safety distances to prevent hazard zones being reached by upper or lower
limbs
EN 60204-1 Safety of machinery – Electrical equipment of machines – Part 1: General requirements
EN 60335-1 Household and similar electrical appliances – Safety Part 1: General requirements
EN 60335-2-40 Safety of household and similar electrical appliances - Part 2-40: Particular requirements for
electrical heat pumps, air-conditioners and dehumidifiers
EN 50106:2007 Safety of household and similar appliances – Particular rules for routine tests referring to appliances
under the scope of EN 60 335-1 and EN 60967
EN 60529 Degrees of protection provided by enclosures (IP Code)
EN 62233 Measurement methods for electromagnetic fields of household appliances and similar apparatus
with regard to human exposure
EN 61000-6-2 Electromagnetic compatibility (EMC) – Part 6-2: Generic standards – Immunity for industrial
environments
EN 61000-6-3 Electromagnetic compatibility (EMC) – Part 6-3: Generic standards – Emission standards for
residential, commercial and light-industrial environments
The complete technical documentation is available.
Skinnskatteberg, 2016-05-18
Mats Sándor
Technical Director
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2|Warnings
2 Warnings
The following admonitions will be presented in the different sections of the document.
Danger
• Make sure that the Mains supply to the unit is disconnected before performing any maintenance or
electrical work!
• All electrical connections must be carried out by an authorized installer and in accordance with local rules
and regulations.
Warning
• Keep the doors locked during operation to ensure required level of safety for the unit.
• The unit must be duct connected or in some other way provided with protection so that it is not possible
to come in contact with the fans through the duct connections
• Beware of hot surface on the heating battery during maintenance and service.
• The unit is heavy. Be careful during transport and mounting. Risk of injury through pinching. Use
protective clothing.
• Beware of sharp edges during mounting and maintenance. Make sure that a proper lifting device is used.
Use protective clothing.
• The units electrical connection to the mains supply must be preceded by an all pole circuit breaker with a
minimum 3 mm gap.
Caution
• If the unit is installed in a cold place make sure that all joints are covered with insulation, and tape well
• Duct connections should be covered during storage and installation
• Do not connect tumble dryers to the ventilation system
• Take care not to damage the water battery when connecting water pipes to connectors. Use a spanner to
tighten the connection.
3 Product information
3.1 General
This installation manual concerns air handling unit type Topvex SX/C, TX/C manufactured by Systemair Sverige AB. The
units include the following model options:
•Model: Topvex SX/C03, Topvex SX/C04, Topvex SX/C06, Topvex TX/C03, Topvex TX/C04 and Topvex TX/C06.
•Heating coil: EL (Electric), HWL (Water coil, low power), HWH (Water coil, high power) or None.
•Right or left models: R (Right) L(Left). The side where the supply air is located when viewed from the access side.
•Airflow control: CAV (Constant Air Volume). VAV, Variable Air Volume (constant duct pressure control) is available as
an accessory.
•M0: Aluminium fan impeller
This manual consists of basic information and recommendations concerning the design, installation, start-up and opera-
tion, to ensure a proper fail-free operation of the unit.
The key to proper and safe operating of the unit is to read this manual thoroughly, use the unit according to given
guidelines and follow all safety requirements.
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Product information | 3
3.2 Technical data
3.2.1 Dimensions and weight Topvex SX/C
30 30
1063
F F
B
A
V
XY
Z
102
L
DCECD
G
K
M
1063
61
H
1
Model A B C D E F G H K
Topvex SX/C03 877 500 250 170 200 188 1041 1772 1926
Topvex SX/C04 877 600 300 163 200 138 1127 1905 2060
Topvex SX/C06 877 600 300 235 342 138 1412 218712344
1SX/C06 has 4 extra feet
Model L M V X Y Z Weight, kg
Topvex SX/C03 720 765 664 335 213 87 272
Topvex SX/C04 720 833 664 417 203 106 283
Topvex SX/C06 720 1120 664 560 203 106 395
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4| Product information
3.2.2 Dimensions and weight Topvex TX/C
A
D
102 B 58
45
E
C
F G H I J
K
KLK
O
120N
KL
ØM
87
Fig. 1 Dimensions (mm) Topvex SX/C03 (drawn as left hand unit)
Model A B C D E F G H
Topvex TX/C03 1587 1210 880 1435 725 240 348 410
Model I J K L ØM N O Weight, kg
Topvex TX/C03 358 230 335 210 315 181 785 286
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Product information | 5
30B102
968
A
62 E
C 45
K 120
II J
L FGLHLGLF
M
87
968
D
1
Fig. 2 Dimensions (mm) Topvex TX/C04-06 drawn as left hand unit
Model A B C D E F G
Topvex TX/C04 1860 1279 880 1708 725 104 136
Topvex TX/C06 2150 1630 880 19981725 116 196
1TX/C has 4 extra feet
Model H I J K L M Weight, kg
Topvex TX/C04 180 190 500 195 300 920 296
Topvex TX/C06 324 140 600 197 300 1065 405
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6| Product information
3.2.3 Electrical data
Model Fans (W tot.) 230V 1~ and
400 V 3N~
El Heating battery (kW tot.) Fuse (mains) (A) for
230 V 1~ and 400 V
3~
Topvex SX/C03 EL 1480 8 3x25
Topvex SX/C03 None, HWL, HWH 1480 -10
Topvex SX/C03 EL M0 1088 8 3x25
Topvex SX/C03 None, HWL, HWH M0 1088 -10
Topvex SX/C04 EL 1478 12 3x32
Topvex SX/C04 None, HWL, HWH 1478 -10
Topvex SX/C04 EL M0 1530 12 3x32
Topvex SX/C04 None, HWL, HWH M0 1530 -10
Topvex SX/C06 EL 1780 16 3x32
Topvex SX/C06 None, HWL, HWH 1780 -3x10
Topvex SX/C06 EL M0 2124 16 3x32
Topvex SX/C06 None, HWL, HWH M0 2124 –3x10
Model Fans (W tot.) 230V 1~ and
400 V 3N~
El Heating battery (kW tot.) Fuse (mains) (A) for
230 V 1~ and 400 V
3~
Topvex TX/C03 EL 1474 8 3x25
Topvex TX/C03 None, HWL, HWH 1474 -10
Topvex TX/C03 EL M0 1068 8 3x20
Topvex TX/C03 None, HWL, HWH M0 1068 -10
Topvex TX/C04 EL 1480 12 3x32
Topvex TX/C04 None, HWL, HWH 1480 -10
Topvex TX/C04 EL M0 1652 12 3x32
Topvex TX/C04 None, HWL, HWH M0 1652 -10
Topvex TX/C06 EL 1790 16 3x32
Topvex TX/C06 None, HWL, HWH 1790 -3x10
Topvex TX/C06 EL M0 2146 16 3x32
Topvex TX/C06 None, HWL, HWH M0 2146 -3x10
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Product information | 7
3.3 Transport and storage
The unit is delivered in one piece standing on a pallet for easy transportation using a forklift. The unit should be stored
and transported in such a way that it is protected against physical damage that can harm panels, handles, display etc. It
should be covered so that dust, rain and snow cannot enter and damage the unit and its components. The appliance is
delivered complete with all necessary components, wrapped in plastic on a pallet for easy transportation.
When transporting the Topvex SX/C, TX/C units use a forklift placed on the gable of the unit.
Note:
Necessary parts like control panel, supply air sensor (only Topvex SX/C), mounting feet, drainage pipe with
drain trap and electrical safety switch are enclosed at delivery.
Warning
• The unit is heavy. Be careful during transport and installation. Risk of injury through pinching. Use
protective clothing.
• The unit must not be put into operation before the enclosed parts are removed and installed properly.
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8| Installation
4 Installation
4.1 Unpacking
Verify that all ordered equipment are delivered before starting the installation. Any deviation from the ordered equip-
ment must be reported to the supplier of Systemair products.
4.2 Where/how to install
The unit is meant for indoor installation. The electronic components should not be exposed to lower temperature than
0° C and higher than +50° C.
If the unit is installed in a cold place it is important that the unit is not shut-off by the main switch. As long as the main
voltage is on the electrical cabinet will be kept warm also in cold climates.
When choosing the location it should be kept in mind that the unit requires maintenance regularly and that the inspec-
tion doors should be easily accessible. Leave free space for opening the doors and for taking out the main components
(chapter 3.2.1.)
The outdoor air intake of the building should if possible be put in the northern or eastern side of the building and away
from other exhaust outlets like kitchen fan outcasts or laundry room outlets.
Warning
• The unit should only be put into operation with the doors closed.
• The unit must be duct connected or in some other way provided with protection so that it is not possible
to come in contact with the fans through the duct connections.
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Installation | 9
4.3 Condensation drain
The unit must be connected to the condensation drain, which is enclosed upon delivery. The drainage needs to be con-
nected on the exhaust air side of the heat exchanger at the bottom of the unit, figure 3. If the unit is to be used for cool
recovery the normally plugged drainage outlet needs to be connected as well to a separate tube and water lock
(accessories).
Use the enclosed connection tube, which needs to be cut down to the appropriate height. See table 1 how the height
“H” corresponds to different maximum negative pressures. See figure 4 for dimensions and assembly.
Note:
When installed in a non heated place the drain pipe and trap needs to be insulated well to prevent the water
from freezing.
Fig. 3 Drainage connection
Fig. 4 Dimension and assembly
Table 1
H (mm) Max. Negative pressure (Pa)
65 300
951600
135 1000
1Normal conditions
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10 | Installation
4.4 Installing the unit
The unit is designed for floor installation. Left and right connections are possible. The unit can be installed in the follow-
ing positions.
Fig. 5 Installing position (left hand units)
Fig. 6 Installing position (right hand units)
Table 2 Symbol description
Symbol Description
Supply air
Exhaust air
Outdoor air
Extract air
4.4.1 Installation procedure
1 Prepare the surface where the unit is to be mounted.
Make sure that the surface is flat, levelled and that it
carries the weight of the unit. Perform the installation
in accordance with local rules and regulations.
2 Lift the unit in place.
Warning
Beware of sharp edges during mounting
and maintenance. Make sure that a proper
lifting device is used. Use protective
clothing.
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Installation | 11
3 Connect the unit electrically to the mains through the
all pole circuit breaker (safety switch), which is en-
closed inside the unit on delivery. The wiring is led di-
rectly to the electrical connection box.
See enclosed wiring diagram, and chapter 4.6.5 for
more information.
Warning
The units electrical connection to the mains supply must be preceded by an all pole circuit breaker with a
minimum 3 mm gap.
Danger
• Make sure that the Mains supply to the unit is disconnected before performing any maintenance or
electrical work!
• All electrical connections must be carried out by an authorized installer and in accordance with local rules
and regulations.
4.5 Supply air sensor (Topvex SX/C)
The supply air sensor should be mounted in the duct approximately 3 m after the unit in the supply air duct. See table 3
to which terminals the sensor needs to be connected in the electrical connection box. All other temperature sensors
are built in to the unit from factory. The supply air sensor is enclosed in the unit package on delivery.
Fig. 7 Installed supply air sensor, Topvex SX/C, left hand unit
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12 | Installation
4.6 Connections
4.6.1 Ducting
Position Description Symbol
AConnection supply air
BConnection exhaust air
CConnection outdoor air
D Connection extract air
1Fan supply air
2 Fan extract air
3Filter supply air
4Filter extract air
5Heat exchanger
6Electrical connection box
7Damper by-pass outdoor air
8Pressure transmitter fans (accessory)
9Pressure guard filter
10 Re-heater battery
11 Airflow guard (only EL units)
12 Differential pressure sensor – deicing
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Installation | 13
4.6.2 Condensation and Heat Insulation
Outdoor air duct and exhaust ducts must always be well insulated against condensation. Correct insulation installation
on ducts connected to the unit is especially important. All ducts installed in cold rooms/areas must be well insulated.
Use insulating covering (minimum 100 mm mineral wool) with plastic diffusion barrier. In areas with extremely low out-
door temperatures during the winter, additional insulation must be installed. Total insulation thickness must be at least
150 mm.
Caution
• If the unit is installed in a cold place make sure that all joints are covered with insulation, and tape well
• Duct connections/duct ends should be covered during storage and installation
• Do not connect tumble dryers to the ventilation system
4.6.3 Silencers
To avoid fan noise being transferred via the duct system, silencers should be installed both on supply and extract air.
To avoid noise being transferred between rooms via the duct system and also to reduce noise from the duct system it-
self, installation of silencers before every inlet diffuser is recommended.
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14 | Installation
4.6.4 Electrical connection, components
Danger
• Make sure that the Mains supply to the unit is disconnected before performing any maintenance or
electrical work!
• All electrical connections must be carried out by an authorized installer and in accordance with local rules
and regulations.
All electric connections are made in the electrical connection box which can be found in the front of the unit. The hatch
is removed by unscrewing four screws.
Reset the manual overheat protection for Topvex TX/C by pushing the red button on top of the electrical heater frame,
reachable by opening the units door. For Topvex SX/C it is reachable by unscrewing the lower hatch (to the re-heater
battery).
The unit must not be put into operation before all the electrical safety precautions have been read and understood. See
the enclosed wiring diagram for internal and external wiring.
All external connections to possible accessories are made to terminals inside the electrical connection box.
Position Description
1Regulator E-283 WEB
2Transformer 230/24V AC
3Terminals for internal and external components
4Terminals for internal wiring
5Terminals for mains supply to the unit
6Contactor (K2) On/Off Pump control water (HW units only, not present in EL-units)
7Automatic fuse
8Automatic fuse for heater (EL units only)
9Contactor (K3) EL heater (EL units only)
10 Manual over heat protection reset (EL units only)
11 TTC El heater control (EL units only)
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Installation | 15
4.6.5 Topvex External Connections
Table 3 Connections to external functions
Terminal block Description Remark
PE Ground
N N Earthed neutral (supply voltage) Used for phase 230V 1~ and
400V 3~
L1 L1 Phase (Main supply voltage) Used for phase 230V 1~ if the
unit has this mains supply
400V 3~/230V 3~
L2 L2 Phase (Main supply voltage) 400V 3~/230V 3~
L3 L3 Phase (Main supply voltage) 400V 3~/230V 3~
1 G Auxiliary supply (Pressure transmitter. Water
valve actuators)
24V AC
2 G0 Reference (Water valve actuator mains
supply)
24V AC
10 DO ref DO reference G (24V AC)
121DO 2 Outdoor/Exhaust air damper 24V AC
Max. 2,0 A continuous load
WP L1 Circulation pump hot water system 230V AC
141DO 4 Cooling pump 24V AC
151DO 5 DX Cooling step 1 24V AC
161DO 6 DX Cooling step 2 24V AC
171DO 7 Alarm output for DO signals 24V AC
30 AI Ref Supply air temperature sensor reference neutral
31 AI 1 Temperature sensor, supply air
40 Agnd UI reference neutral
412UAI 1/(UDI 1) Pressure transmitter extract air
422UAI 2/(UDI 2) Pressure transmitter supply air
44 UAI 3/(UDI 3) Frost protection sensor water heating
battery
Use terminal 40 as reference
43DI ref Extended running/Fire alarm reference + 24V DC
P1:50/P2:60 BExo-line B Modbus, Exo-line connection
P:151/P2:61 AExo-line A Modbus, Exo-line connection
P1:52/P2:62 NExo-line N Modbus, Exo-line connection
743DI 4 Extended running Normally open contact
Use terminal 4 as reference
753DI 5 Fire alarm Normally open contact
Use terminal 4 as reference
763DI 6 External stop Normally open contact
Use terminal 4 as reference
90 Agnd AO Reference neutral
93 AO 3 Control signal valve actuator, Water Heating 0–10V DC
94 AO 4 Control signal valve actuator, Cooling 0–10V DC
1Maximum current load for all DO combined: 8A
2Connection to external pressure sensor in case of pressure controlled unit (VAV)
3These inputs may only be wired to voltage free contacts
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16 | Installation
4.6.6 BMS Connection
BMS Connection
Communication possibilities for controller E283 WEB.
• RS485(Modbus): 50-51-52 or 60-61-62
• RS485(BACnet): 50-51-52 or 60-61-62
• RS485(Exoline): 50-51-52-53 or 60-61-62-63
• TCP/IP Exoline
• TCP/IP Modbus
• TCP/IP WEB
• TCP/IP BACnet
Fig. 8 BMS connection on the controller
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