SYSTRONIK BLUELYZER ST User manual

SYSTRONIK
Elektronik u. Systemtechnik GmbH
Gewerbestrasse 57
D-88636 Illmensee
Tel.: [phone] / 9206-0
Fax: [phone] / 9206-20
E-Mail: [e-mail]
Internet: www.systronik.com
Read manual before use!
Observe all safety information!
Keep manual for future use!
09.2018
854.001.0634 SYSTRONIK-Artikel-Nr.: 523377
Instruction Manual
Flue Gas Analysis Computer
Type: BLUELYZER®ST

2 BLUELYZER® ST

BLUELYZER® ST 3
Contents
1About this instruction manual ..................................................................................5
1.1 Structure of warning.....................................................................................5
1.2 Explanation of symbols and typeface...........................................................5
2Safety.......................................................................................................................6
2.1 Intended use.................................................................................................6
2.2 Predictable incorrect application ..................................................................6
2.3 Safe handling ...............................................................................................6
2.4 Qualification of personnel.............................................................................7
2.5 Calibration ....................................................................................................7
2.6 Modifications to the product .........................................................................7
2.7 Usage of spare parts and accessories.........................................................7
2.8 Liability information.......................................................................................7
3Product description..................................................................................................8
3.1 Properties and functions ..............................................................................8
3.2 Product contents ..........................................................................................9
3.3 Measurement and calculation parameters...................................................9
3.4 Measuring methods and Sensors ..............................................................10
3.5 Technical specifications .............................................................................11
3.6 Calculation formulae (extract) ....................................................................13
3.7 Approvals, tests and conformities ..............................................................14
4Transportation and storage ...................................................................................15
5Commissioning......................................................................................................16
5.1 Connection diagram...................................................................................16
5.2 Use of the IR-printer...................................................................................17
5.3 Use of the Bluetooth Smart printer.............................................................18
6Operation...............................................................................................................20
6.1 Menu structure V2.0...................................................................................20
6.2 Measuring mode.........................................................................................24
6.3 Generate QR-CODE. .................................................................................29
6.4 Data Logger function (Option)....................................................................29
6.5 "Fluegas measurement" program ..............................................................31
6.6 "CO-Measurement" program......................................................................39
6.7 "Temperature measurement" program.......................................................42
6.8 "Pressure / Draft measurement" program (Option)....................................44
7"Settings" configuration menu ...............................................................................48
7.1 Set Time / Date ..........................................................................................49
7.2 Setting the display......................................................................................49
7.3 Configure signals........................................................................................50

4 BLUELYZER® ST
7.4 Show device information............................................................................51
8Memory mode & memory structure.......................................................................52
8.1 Use of the memory.....................................................................................52
8.2 Database Memory (Option)........................................................................55
8.3 Enter the user's address ............................................................................61
9Battery management.............................................................................................63
9.1 Battery mode/charging mode.....................................................................63
9.2 Charging the batteries................................................................................63
10 Maintenance..........................................................................................................64
11 Troubleshooting.....................................................................................................65
12 Shutting down and disposal ..................................................................................66
13 Spare parts and accessories.................................................................................67
14 Warranty................................................................................................................67
15 Copyright ...............................................................................................................67
16 Customer satisfaction............................................................................................68
17 Addresses..............................................................................................................68
18 Appendix................................................................................................................69
18.1 DIN EN 50379 Certificate...........................................................................69

About this instruction manual
BLUELYZER® ST 5
1 About this instruction manual
This instruction manual is part of the product.
Read this manual before using the product.
Keep this manual during the entire service life of the product
and always have it readily available for reference.
Always hand this manual over to future owners or users of the
product.
1.1 Structure of warning
WARNING TERM
The type and source of danger is shown here.
Precautions to take in order to avoid the danger are shown
here.
There are three different levels of warning:
Warning term
Meaning
DANGER
Imminent danger!
Failure to observe the information will result in
death or serious injuries.
WARNING
Possible imminent danger!
Failure to observe the information may result in
death or serious injuries.
CAUTION
Dangerous situation!
Failure to observe the information may result in
minor or serious injuries as well as damage to
property.
1.2 Explanation of symbols and typeface
Symbol
Meaning
m
Prerequisite for an activity

Activity consisting of a single step
1.
Activity consisting of several steps

Result of an activity
•
Bulleted list
Text
Indication on a display
Highlighting
Highlighting

Safety
6 BLUELYZER® ST
2 Safety
2.1 Intended use
The flue gas analysis computer BLUELYZER®ST is exclusively suit-
able for:
•Professional settings and control measurements at all small
combustion systems (low temperature and burner value boilers
and thermal systems) for gas and oil systems.
Any use other than the application explicitly permitted in this instruc-
tion manual is not permitted.
2.2 Predictable incorrect application
The BLUELYZER®ST flue gas analysis computer must never be
used in the following cases:
•Hazardous area (Ex)
If the device is operated in hazardous areas, sparks may cause
deflagrations, fires or explosions
•Use as a safety (alarm) unit or continuous measuring device
•Ambient air monitoring
•Use in humans and animals
2.3 Safe handling
This product represents state-of-the-art technology and is made ac-
cording to the pertinent safety regulations. Each device is subjected
to a function and safety test prior to shipping.
Operate this product when it is in perfect condition. Always ob-
serve the operating instructions, all pertinent local and national
directives and guidelines as well as the applicable safety regula-
tions and directives concerning the prevention of accidents.
Perform an overall visual inspection of the measuring device
(including any accessories) prior to each operation of the
BLUELYZER®ST in order to ensure proper operation of the de-
vice.
Protect the product against impact
Use the product only indoor
Insulate the product from moisture
WARNING
Severe burns or death due to voltaged parts.
Do not touch voltaged parts with the instrument or sensors.

Safety
BLUELYZER® ST 7
2.4 Qualification of personnel
The product may only be installed, commissioned, operated, main-
tained, shut down and disposed of by qualified, specially trained per-
sonnel.
Electrical work may only be carried out by qualified electricians in
accordance with local and national regulations.
2.5 Calibration
The flue gas analysis computer BLUELYZER®ST have to be cali-
brated annually by a recognized, relevant authority.
2.6 Modifications to the product
Changes or modifications made to the product by unauthorised per-
sons may lead to malfunctions and are prohibited for safety reasons.
2.7 Usage of spare parts and accessories
Usage of unsuitable spare parts and accessories may cause dam-
age to the product.
Use only the manufacturer’s genuine spare parts and accesso-
ries of the manufacturer (refer to chapter 13, page 67).
2.8 Liability information
The manufacturer shall not be liable in any direct or consequential
damage resulting from failure to observe the technical instructions,
guidelines and recommendations.
The manufacturer or the sales company shall not be liable for costs
or damages incurred by the user or by third parties in the use or
application of this device, in particular in case of improper use of the
device, misuse or malfunction of the connection, malfunction of the
device or of connected devices. The manufacturer or the sales
company shall not be liable for damage resulting from any use other
than the use explicitly stated in this instruction manual.
The manufacturer shall not be liable for misprints.

Product description
8 BLUELYZER® ST
3 Product description
The BLUELYZER®ST flue gas analysis computer is a multiple-
function analyser with integrated calculating functions. Measure-
ments are in accordance with the general regulations set forth by the
German “BImSchV” at all kinds of combustion plants within the
framework of the monitoring of exhaust systems.
The BLUELYZER®ST flue gas analysis computer has an infrared
printer interface, a Bluetooth®interface (Bluetooth®low energy) and
can be fitted with a memory card (MicroSD).
User-friendly, colour-coded menus support improved and intuitive
operation. The individual measuring programs, configuration menus,
etc. are assigned distinctive colours.
3.1 Properties and functions
1
Clear button / direct access
2
Up button
3
On/off button
4
Protective sleeve
5
Down button
6
Menu / Enter button
7
Display
8
Draft connection (Optional)
9
Speaker
10
USB power supply unit connection
11
IR-Printer-interface
12
MicroSD-cardholder
13
Gas connection
14
Flue gas temperature socket
15
Air temperature socket

Product description
BLUELYZER® ST 9
3.2 Product contents
The Product contains: Flue gas analysis computer, protective sleeve
with magnet, flue gas probe with gas treatment and condensate car-
tridge, air temperature sensor, replace filter, USB power-supply, cali-
bration protocol, instruction manual.
3.3 Measurement and calculation parameters
Table 1: Measured Values
Value
Measured medium
Unit
Tgas
Flue gas temperature
°C, °F
Tamb
Air temperature
°C, °F
O2
Oxygen concentration
Vol. %
CO
Carbon monoxide concentra-
tion
ppm, mg/m³, mg/kWh,
mg/MJ, Vol. %
Draft
Draft (option)
Pa, hPa, kPa, mbar,
bar, mmWs, mmHg,
inHg, Psi
Table 2: Calculated values
Value
Measured medium
Unit
CO2
Carbon dioxide
Vol. %
COref
Carbon monoxide referenced to an
O2 reference value
ppm
Eta
Combustion efficiency value
%
Lambda
Excess air value
-
qA
Flue gas loss
%
Dewpnt
Fuel-specific dew point
°C, °F

Product description
10 BLUELYZER® ST
3.4 Measuring methods and Sensors
Table 3: Measuring procedure
Function
Explanation
Temperature meas-
urement
Thermocouple NiCr-Ni (type K)
O2measurement
Electrochemical measuring cell
CO measurement
Electrochemical measuring cell
Draft (Option)
Piezo-resistive sensor with internal tem-
perature compensation
Measuring duration
Short-term, stable measurements of max.
60 minutes are possible, followed by a
new calibration phase with ambient air.
Flue gas measurement
Via an external water separator and filter,
the flue gas is supplied to the sensors by
means of a gas pump.
Sensor calibration
After switching on the instrument, there is
a calibration phase that takes 30 seconds
after a cold start.
CO Sensor protection
The standard CO sensor is protected
automatically since the gas pump switch-
es off when the maximum measuring
range limit is reached (> 6000 ppm). The
measurement starts again automatically
when the sensor resets.
Flue gas sampling
Flue gas sampling is done by means of a
probe which enables either a “one-point
measurement” (combi probe) or a “multi-
point measurement” (multi-hole probe).
WARNING
The life of the sensors depends essentially on utilization and
use of the instrument. The expected life of the gas sensors is
about 24 months.

Product description
BLUELYZER® ST 11
3.5 Technical specifications
Table 4: Device description
Parameter
Value
General Specifications
Dimensions housing
including protective
sleeve (W x H x D)
67 x 37 x 144 mm
(2,7 x 1,4 x 5,6 inch)
Weight (including pro-
tective sleeve)
Ca. 275 g (9.70 oz)
Material Protective
sleeve
Plastic
Display
High-resolution graphical 2.8" TFT dis-
play (240 x 320).
Data communication
Infrared printer interface, Bluetooth®in-
terface (Bluetooth®low energy).
Printer
External infrared thermal printer (EURO-
printer)
Memory
Micro-SD memory card with folder/file
structure
Temperature range
Ambient
0 °C to +40 °C (+32 °F to +104 °F)
Medium
0 °C to +40 °C (+32 °F to +104 °F)
Storage
-20 °C to +50 °C (-4 °F to +122 °F)
Air pressure range
Ambient
750 hPa to +1100 hPa
Humidity range
Ambient
20 % rH to 80 % rH
Power supply
Rechargeable battery
Lithium-Ion-Battery 3,6 V / 1800 mAh
Power adapter
USB power supply

Product description
12 BLUELYZER® ST
Electrical guard
Protection type
IP 42 EN 60529
Electromagnetic compatibility (EMC)
Interference
DIN EN 55022 (VDE 0878-22)
Noise immunity
DIN EN 61000-4-3 (VDE 0847-4-3)
ESD
DIN EN 61000-4-2 (VDE 0847-4-2)
Table 5: Device specifications
Parameter
Value
Flue gas temperature measurement (T1 and T2)
Measuring range
0 °C to +1000 °C
Max. deviation
± 1 °C (0 °C to +300 °C)
± 1.0 % of measured value (above
+300 °C)
Resolution
0,1 °C
Sensor
Thermocouple NiCr-Ni (type K)
Combustion air temperature
Measuring range
-20 °C to +200 °C
Max. deviation
± 3 °C + 1 digit (-20 °C to 0 °C)
± 1 °C + 1 digit (0 °C to +200 °C)
Resolution
0,1 °C
Sensor
Thermocouple NiCr-Ni (type K)
Draft measurement (Option)
Measuring range
40 hPa
Max. deviation
± 2 Pa + 1 digit (<2,00 hPa)
± 1 % of measured value (>2,00 hPa)
Resolution
± 0,01 hPa respectively1 Pa
Sensor
Semiconductor sensor

Product description
BLUELYZER® ST 13
O2-measurement
Measuring range
0,0 Vol. % to 21,0 Vol. %
Max. deviation
± 0,2 Vol. % by volume of measured value
Resolution
0,1 Vol. %
Sensor
Electrochemical measuring cell
Response time
(T90)
30 seconds
CO2- determination
Range
0 % to CO2max (fuel-specific)
Max. deviation
± 0.2 % by volume of measured value
Resolution
0.1 % by volume
Sensor
Calculation on the basis of measured O2
value
Response time
(T90)
30 seconds
CO- measurement
Measuring range
0 ppm to 2000 ppm (nominal)
(6000 ppm max. displayed range)
Accuracy
5 ppm (to 50 ppm)
5 % of measured value (above 50 ppm)
Resolution
1 ppm
Sensor
Electrochemical measuring cell
Response time
(T90)
60 seconds
3.6 Calculation formulae (extract)
Calculation of the CO2value
CO2= CO2 max * (1 -
21
O2
) in %
CO2max
Max. CO2value (fuel-specific) in % by volume
O2
Measured oxygen concentration in %
21
Oxygen concentration of the air in % by volume

Product description
14 BLUELYZER® ST
Calculation of the flue gas loss
qA = (TG - TA) * (
2
2
O21A −
+ B) in %
TG
Flue gas temperature in °F or °C
TA
Combustion air temperature in °F or °C
A2, B
Fuel-specific factors
Calculation of the excess air value Lambda
Lambda =
2
max2
CO
CO
=
2
O2121 −
Calculation of the combustion efficiency value (Eta)
Eta = 100 - qA in %
Calculation of CO reference (CO ref)
COref = CO *
2
2
21
21
O
Oref
−
−
COref
CO reference
O2
Measured O2value
CO
Measured CO value
O2ref
O2reference
3.7 Approvals, tests and conformities
The BLUELYZER®ST flue gas analysis computer is approved in ac-
cordance with the German "1. BundesImmissionsSchutzVerordnung"
(1. BImSchV) and EN 50379-2, is TÜV-tested and meets the appli-
cable directives of 2014/30/EU.

Transportation and storage
BLUELYZER® ST 15
4 Transportation and storage
CAUTION
Damage to the device due to improper transportation.
Do not throw or drop the device.
Transporting the device only in the device-specific case.
CAUTION
Damage to the device due to improper storage.
Protect the device from shock when storing it.
Store the device in a clean and dry environment.
Only store the device within the permissible temperature
range.
Store the device away from paint, solvent and glue.

Commissioning
16 BLUELYZER® ST
5 Commissioning
WARNING
Before using the BLUELYZER®ST you have to do a visual in-
spection of the entire measurement equipment (Device and
accessories).For a correct operation of the device.
5.1 Connection diagram
1
Plug for flue gas
temperature (yel-
low)
2
Draft hose
3
Hose for meas-
urement gas
4
(Combustion) air
temperature sen-
sor blue
5
(Combustion) air
temperature sen-
sor with 2.5 m line
and magnet re-
tainer
6
Measurement gas
treatment (see
chapter 13, page
67)
7
Adjustable cone
8
Flue gas probe
with draft for
measurements
Fig. 1: Connection diagram (Sensor side)

Commissioning
BLUELYZER® ST 17
1
USB power sup-
ply unit
(100-240 V / 50-
60 Hz)
2
MicroSD-card
holder
3
IR-Printer-
interface (not
shown)
4
Speaker
Fig. 2: Connection diagram (Interface side)
5.2 Use of the IR-printer
Note: For printing, the IR interface of the BLUELYZER®ST unit must
point towards the printer as shown in the following illustration, keep-
ing a minimal distance of ca. 25 cm! (Max. ca. 70 cm).
Fig. 3: Positioning of the BLUELYZER®ST towards the printer
WARNING
Transmission errors if positioning is not correct
The optical transmission zone must be kept straight and free
of obstacles!

Commissioning
18 BLUELYZER® ST
5.3 Use of the Bluetooth Smart printer
Measuring Data could be also transferred via Bluetooth Smart to the
“EUROprinter-BLE”. Activate the Bluetooth Smart in the BLUELYZ-
ER®ST Settings and on the printer. To activate the Bluetooth Smart
on the printer press the buttons “OFF” and “ON” at once. A blue
flashing LED means activated Bluetooth Smart otherwise the IR mo-
dus is activated. The Bluetooth Smart connection between device
and printer is described below:

BLUELYZER® ST 19
Select the detected printer to activate the printer.
The IR modus could be set by deactivating the „Bluetooth Printer“ in
the settings menu. Set the printer to IR modus as well. Press the but-
tons „OFF“ and „ON“ at once and the blue flashing LED goes out.

Operation
20 BLUELYZER® ST
6 Operation
Switch on device: Briefly press the button.
6.1 Menu structure V2.0
From the firmware V2.0 a new main menu structure is available. The
menu is divided in different lists: Favourites, Internal, Wireless and
System. Switch with the “back arrow” button between the different
menu lists.
Favourites: Internal: Wireless: System:
Menu Favourites: On new devices a default favourites list is availa-
ble. Measuring programs from the lists Internal, Wireless and System
can be activated for the Favourites list. New Favourites programs will
occur at the end of the list. Set of factory settings won’t change the
favourites list. Set of factory setting with an empty favourites list, will
set the default favourites list.
Menu Internal: In this list are all measuring program which access to
the internal sensors.
Menu Wireless: In this list are all measuring program which connect
to the CAPBs.
Menu System: In this list are all System information.
Edit Favourites list
In every measuring program in the settings menu is the menu item
“In favourites”. If this item is activated the program will occur in the
favourites list. Otherwise this program isn’t available in the favourites
list.