T.J.M. T13 Outback Frontal Protection System User manual

FITTING INSTRUCTIONS
Product:
T13 Outback Frontal Protection System
Vehicle:
Toyota LandCruiser 200 Series 2007+
Part No.
070SB13R82A
For further information contact T.J.M. Head Office on [phone]. Distributors Australia
wide.
File: F-1434.docx
Page 1 of 18
11/12/2013
Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002
a) Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those
specified by the V.F.P.S. manufacturer in this instruction.
b) Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above).
c) Do not remove any plaques or labels from the V.F.P.S.
d) Do not modify the structure of the V.F.P.S. in any way.
Read instructions fully before commencing fitment.
Estimated Fitting Time: 4hrs
Left hand and Right hand components are determined as seated in
the vehicle.
Check for (and remove) any build up in all captive nuts fitted to the
FPS.
Warranty
1. If any product or part of a product manufactured by TJM is found to be defective during a period of three (3) years after the date of
purchase, TJM shall repair (at TJM’s discretion) the defective product or part.
2. Any defect in a product distributed by TJM, but not manufactured by TJM, shall be dealt with in accordance with, and to the extent of,
the warranty offered by the manufacturer of that product.
3. TJM does not warranty that the products manufactured by it comply with the laws of the place where those product are purchased or
used. It is the sole responsibility of the purchaser to ascertain whether products being purchased, or the affixation of those products to
any other object, comply with local laws.
4. Except to the extent described in this warranty, TJM shall not be liable for any other claims, including claims arising from incorrect
fitment, product or vehicle modification, faulty design, the use of the product on any indirect special or consequential damage or injury to
any person, company or other entity.
5. Modification or alteration to any product manufactured by TJM to enable fitment in conjunction with other vehicle accessories or
modifications (e.g. lift kits) will void any warranty claims.
Bolt tensions
Dia. (mm)
Nm
ft.lbs
Dia. (inch)
Nm
ft.lbs
All bolt tensions
are as follows
unless otherwise
specified.
5
5
4
1/4”
9
7
6
9
7
5/16”
22
15
8
22
16
3/8”
33
27
10
44
32
7/16”
55
43
12
77
57
1/2”
86
66

FITTING INSTRUCTIONS
Product:
T13 Outback Frontal Protection System
Vehicle:
Toyota LandCruiser 200 Series 2007+
Part No.
070SB13R82A
For further information contact T.J.M. Head Office on [phone]. Distributors Australia
wide.
File: F-1434.docx
Page 2 of 18
11/12/2013

FITTING INSTRUCTIONS
Product:
T13 Outback Frontal Protection System
Vehicle:
Toyota LandCruiser 200 Series 2007+
Part No.
070SB13R82A
For further information contact T.J.M. Head Office on [phone]. Distributors Australia
wide.
File: F-1434.docx
Page 3 of 18
11/12/2013
ITEM
NO.
Description
Qty
Part
Number
PARTS LIST
1
Outback FPS
1
F-1656
2
Chassis Mount / Winch Frame
1
F-1604
3
Wing Guard LH
1
F-1574L
4
Wing Guard RH
1
F-1574R
5
Headlight Trim LH
1
92583L
6
Headlight Trim RH
1
92583R
FITTING KIT
7
Chassis Mount / Winch Frame Brace
1
F-2008
8
Wing Brace LH
1
F-2041L
9
Wing Brace RH
1
F-2041R
10
Chassis Rail End Spacer LH
1
F-2005L
11
Chassis Rail End Spacer RH
1
F-2005R
12
Spacer Plate
2
F-2052
13
Mounting Block
2
92547
14
M12 x 1.75 x 280mm Threaded Rod
2
F-1613
15
Grille Bracket
1
F-2777
16
Underbody Guard Cover
1
F-2825
17
Inner Guard Bracket LH
1
F-1668L
18
Inner Guard Bracket RH
1
F-1668R
19
Fog-Light Angle Bracket
2
89745
20
LED Indicator / Park Light
2
92600
21
LED General Fog-Light LH
1
92669L
22
LED General Fog-Light RH
1
92669R
23
Fairlead Cover
1
F-1669
24
Winch Slot Cover Insert
1
92106
N/A
Cable Tie –300mm
12
K1148
N/A
3/16” Rubber Hose
2m
92517
ITEM
NO.
Description
Qty
Part
Number
BOLT KIT
N/A
10g x 3/4" Philips Head Screw
10
K0734
N/A
10g Speed Clip (U-Nut)
10
K2078
N/A
M5 x 0.8mm x 20mm Pan Screw
4
K0688
N/A
M5 x 0.5 Nyloc Nut
4
K0604
N/A
M5 x Ø10mm Flat Washer
8
K0417
N/A
3/16” x Ø3/4” Flat Washer
10
K2913
N/A
M6 x 1.0 x 16mm Hex Screw
12
K1232
N/A
M6 x 1.0 x 20mm Hex Bolt
8
K0550
N/A
M6 x 1.0 Flange Nut
12
K3033
N/A
M6 Spring Washer
8
K0915
N/A
M6 x Ø12.5 Flat Washer
20
K0897
N/A
M8 x 1.25 x 20mm Hex Bolt
4
K0552
N/A
M8 x 1.25 x 25mm Hex Bolt
18
K0553
N/A
M8 x 1.25 Nyloc Nut
22
K0606
N/A
M8 x Ø19mm Flat Washer
46
K0628
N/A
M10 x 1.25 x 30mm Hex Screw
8
K0564
N/A
M10 x 1.5 x 40mm Hex Screw
4
K0559
N/A
M10 x 1.25 Nyloc Nut
16
K3099
N/A
M10 Spring Washer
2
K0621
N/A
M10 x Ø30mm Flat Washer
18
WSST-W13
N/A
M12 x 1.25 x 40mm Hex Screw
6
K0571
N/A
M12 x 1.25 x 45mm Hex Bolt
4
K0772
N/A
M12 x 1.25 Nyloc nut
6
K1200
N/A
M12 x 1.75 Hex Nut
2
K0587
N/A
M12 Spring Washer
6
K0977
N/A
M12 x Ø24mm Flat Washer
2
K0425
N/A
1/2" x Ø1-1/4” Flat Washer
16
K0623
N/A
3/16” One Way Check Valve
2
92514
N/A
3/16” Y Connector
1
92515
N/A
3/8” to 1/4” Reducer Fitting
1
92516
N/A
Washer Nozzle
2
92501
N/A
Ø10mm Plastic Plug
2
92518
N/A
Plastic Push Clips
4
92629
N/A
Nylon Plug
4
K0665
25
Fog-Light Washer Plate
2
88057

FITTING INSTRUCTIONS
Product:
T13 Outback Frontal Protection System
Vehicle:
Toyota LandCruiser 200 Series 2007+
Part No.
070SB13R82A
For further information contact T.J.M. Head Office on [phone]. Distributors Australia
wide.
File: F-1434.docx
Page 4 of 18
11/12/2013
1. Remove (& retain) the clips (7) securing
the front plastic cover panel.
2. Remove (& retain) the front plastic cover
panel.
3. Remove (& retain) the screws (3) along
the top of the grille.
4. Reach in behind the grille & compress
the two clips that are retaining the top of
the grille. Now, release the eight clips
along the bottom. Retain all of the O.E.
fasteners.
5. Remove (& retain) the grille.
6. If fog-lights are installed, disconnect the
wiring harness from the fog-lights.
The OE fog-lights are not required for
the installation of this FPS.
7. If O.E. headlight washers are installed,
disconnect the washer tube & temporarily
plug it.
8. If O.E. parking sensors are installed,
disconnect the parking sensor wiring
loom from the vehicle.
9. Remove the three clips along the top of
the bumper, then the eight screws along
the bottom. Now, remove the three
screws located inside the front edge of
both wheel arches. Retain all of the O.E.
fasteners.
10. Remove (& discard) the bumper.

FITTING INSTRUCTIONS
Product:
T13 Outback Frontal Protection System
Vehicle:
Toyota LandCruiser 200 Series 2007+
Part No.
070SB13R82A
For further information contact T.J.M. Head Office on [phone]. Distributors Australia
wide.
File: F-1434.docx
Page 5 of 18
11/12/2013
11. Remove (& retain) the upper bumper
support & OE fasteners (indicated).
12. Locate the fasteners securing the
indicated plastic air-guides to the vehicle.
Remove (& retain) the air-guides & O.E.
fasteners.
13. Trim the plastic air-guides removed in
the previous step as shown
Refer to the images on the following
page also.
14. Re-fit the plastic air-guides to the
vehicle, using the O.E. fasteners
removed in step 12.
15. Re-fit the upper bumper support using
the OE fasteners removed in step 11.