Tach-It 6510-TL Manual

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SetupandInstructionManualforTach‐It
Model#6510‐TLL‐ClipLabelApplicator
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BenClementsandSons,Inc.
50RutaCourt,SouthHackensack,NewJersey07606USA
Tel:201‐440‐5500or800‐222‐5540
Email:sales@tach‐it.comWebsite:www.tach‐it.com
AllInformationinthismanualisthepropertyofBenClementsandSons,Inc.
BenClementsandSons,Inc.Tach‐It,Tach‐ItisEntryLevelAutomatonarealltrademarksofBenClementsandSons,Inc.Dec.2022
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Cautions:
Beforeoperatingthismachinemakesuretoreadandunderstandthecompleteinstructionmanual.
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Neverhavethepowercordofthismachinepluggedintoanoutletwhenanycoversorthetopofthis
machinehavebeenremoved.
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Installandoperatethismachineonlyonaflat,levelanddrysurface.
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Useonlythespecifiedelectricalpowerinputwiththismachine.
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Alwaysturnthepoweroffandunplugthismachinepriortoclearinganylabelorlabeljamsfromthe
machine,particularlyinthefeedpathandmechanisms.
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Alwayskeephand,clothing,jewelryandhairawayfromallmovingpartsofthismachine.
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Neverputhandsoranyotherpartofthebodyoranyotheritemintotheworkingmechanismsofthis
machine,unlessthemachineisoffandthepowerhasbeenunplugged.
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Neveroperatethismachinewithanyofthesafetycoversremoved.
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Neveroperatethismachineafterdrinkingortakingmedicationordrugsthatcancausedrowsinessand
orreduceanyphysicalormentalfunction.
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Keepthismachinecleananddryatalltimes.
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Serviceonthismachineshouldonlybeperformedbyfactorytrainedauthorizedservicepersonnel.
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Neverusethismachineforotherthanitsintendedpurposeoffeedingandcuttingpressuresensitive
tapes.Useofthismachineforotherthanitsintendedpurposescancauseharmtotheoperator,the
machineandtotheproductandwillvoidallactualandimpliedwarranties.Pleasecontactthe
manufacturerifthereareanyquestionsastowhetherthismachinecanbeusedforaparticular
application.
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OverviewofTach‐ItModel#6510‐TL:
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TheTach‐ItModel#6510‐TLisatabletopL‐ClipLabelApplicator.Onceloadedwiththelabelstobeappliedto
theproduct,anoperatorsimplyplacestheboxtobesealedontothetopplatemovingitforwardagainstthe
PressurePlateforActuation.Thisactionappliesthelabelfromthesidetothebottomofabox.
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Utilizingastate‐of‐the‐artnon‐contactLabelSensor,theTach‐ItModel#6510‐TLdetectsthegapbetween
labels.Asthegapisrequired,thelabelsmustbedie‐cut.Thenormalgapis3mmor1/8”.Becauseofthe
sensorbeingused,unlikeothermachines,ourModel#6510‐TLdoesnotblacklinesprintedontheliner.
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Easytosetupanduse,theTach‐ItModel#6510‐TLwillsecurelysealchipboard,tuckandmanyothertypesof
boxes.Labelscanberoundandclear(thistypeoflabelisoftencalledawaferseal)orothershapesand
materialsoflabels.TheLabelSensorcandetectalltypesoftransparentandopaquelabels.
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Specifications:
MachineSize:Length:19.75inch(502mm)xWidth:8inch(203mm)xHeight:9.5inch(279mm)
Weight:20Lbs(9Kgs(
LabelSize:MaximumWidth:1½inch(40mm)xMaximumLength:1½inch(40mm)
MinimumWidth:¾inch(20mm)xMinimumLength:¾inch(20mm)
Labelsmustbedie‐cutandatleast2milthick
LabelRollDiameter:9¾inch(250mm)
Power:110volt(220voltavailable)
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11”
19.75”
8”

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PartsIdentification:
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Figure1‐FrontView:
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To
p
Plate
U‐Pin
On/OffPowerSwitch
DigitalCycleCounter
CounterResetButton–
Holdfor5secondstoresetcounter.
LabelLengthControl
PressurePadforActuation
AdjustableProductGuide
LabelSensor

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Figure2‐RightSideView:
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U‐PinLabelWaste
RewinderLabelSensor
LabelSensorAdjustment
InandOut
LabelSensorAdjustment
ForwardandBack
LowerUrethane
PressurePlate
TopPlate
SpringCollar
LabelRoll
Guides
LabelRollShaft
BrassSeparatorPlate
AdjustmentThumbScrew
BrassSeparator
Plate
TopUrethane
PressurePlate
Pressure
Padfor
Actuation
TopPlateThumb
Screw
TopPlateThumb
Screw

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Product
Guide
ProductGuide
ThumbScrewsPressurePadfor
Actuation
Figure3‐BackofMachineView:
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Figure4–TopView:
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TopPlate
ThumbScrews
LabelRollGuide
LabelRollGuide
SpringCollars
Product
Guide
TopPlate
LabelSensor
IEC
PowerInputand
FuseHolder
LabelRoll
Shaft
VoltageDip
Switch(optional)
MotorBox
TopPlate

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Assemblingthe6510‐TL:
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1) UnpacktheModel#6510‐TLandallaccessoriesandplacethemontoaflat,level,drysurfacethat
allowsfullaccesstoallsidesofthemachine.
2) TheLabelRollArmwillbepackedseparatelyandmustbeattachedtothemainframeoftheModel
#6510‐TL.PleaseseeFigure5below:
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Figure5–LabelArmAssembly:
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3) ToattachtheLabelRollArm,unpackitfromanyprotectivepackagingandtherewillbe3screwslocatedonthe
arm.Removethese3screwswithaPhillipsheadscrewdriver.
4) HoldingthearmontheonthebacksideoftheMainFrame,insertoneoftheLabelRollArmScrewspreviously
removedfromtheLabelRollArmthroughoneoftheholesattherearoftheMainFrame.Tightenuntilsnug.
5) Inserttheremaining2LabelRollArmScrewsintotheremaining2holeslocatedatthebackoftheMainFrame
andtightenfully.ThentightenthefirstLabelArmRollScrewtightly.TheLabelRollArmisnowinstalled.
6) Packedseparatelywillalsobe2RollGuidesand2SpringCollars.Place1SpringCollarontotheLabelRollShaft
andinsert1oftheLabelRollGuideswiththe3‐inchinsertfacingawayfromtheMainFrameontotheLabelRoll
Shaft.TheRemainingLabelRollGuideandSpringCollarwillbeusedtosecuretherolloflabelsandwillbeused
duringthelabelfeedingprocess.
7) PlugthesuppliedpowercordintotheIECPowerInputandFuseHolder(SeeFigure3).Donotplugintooutlet.
8) TheU‐PintosecurethelabelwastetotheLabelWasteRewinderwillalsobeusedduringthelabelfeeding
processandsetaside.
9) TheModel#6510‐TLisfullyassembledatthistime.
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LabelRollArm
Screws(3
each)
LabelRollGuide
LabelRoll
Shaft
LabelRoll
Arm
SpringCollars
MainFrame
LabelSensor

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FeedingtheLabelsontheTach‐ItModel#6510‐TL:
Figure6–LabelFeedingDiagramHighlighted:
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Figure7–LabelFeedingDiagramShowingLabels:
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BlackRollerShafts
LowerUrethane
PressurePlate

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FeedingtheLabelsontheTach‐ItModel#6510‐TL
Continued:
PleaseseeFigure2,Figure6andFigure7fordiagramsonthefeedingofthelabelsintotheTach‐ItModel
#6510‐TL
1) TheLabelRollGuideshave3‐inchcoreinsertsfastenedintothem.ConfirmthattheLabelRoll
GuideplacedontotheLabelRollShafthasthe3‐inchcoreinsertfacingawayfromtheMainFrame.
2) PlacetherolloflabelsontotheLabelRollShaftandagainsttheLabelRollGuide.Ensurethatthe3‐
inchcoreinsertgoesintothecoreofthelabelroll.Thelabelsshouldbefeedingfromthetopof
therolloflabelsandwhentheleadingedgeofthelabellinerispulled,thelabelrollwillrotateina
counterclockwisedirection.
3) Placethe2ndLabelRollGuideontotheLabelRollShaftsothatthe3‐inchcoreinsertgoesintothe
coreofthelabelrollandsecurewiththeSpringCollar.DonotpresstightwiththeSpringCollars.
Thiswillcausetensiononthelabelrollduringoperationofthemachine.TheSpringCollarsshould
besnugagainstthelabelrollsothatthereisnolateralmovementofthelabelrollalongtheLabel
RollShaft.
IfthelabelstobeusedontheModel#6510‐TLareona1”core,simplyreversetheLabelRollGuidessothat
the3‐inchcoresarefacingawayfromtherollofLabelsandsecurewiththeSpringCollars.
4) TaketheleadingedgeofthelabellinerandfeeditbetweentheLowerUrethanePressurePlateand
theBlackRollerShaft.SeeFigure7.
5) ContinuetakingtheleadingedgeofthelabellinertowardstheLabelWasteRewinderandaround
thesecondBlackRollerShaft.Makesurethatthelabelisgoingthroughtheslotinthemiddleof
theLabelSensor,SeeFigure9.
6) ContinuefeedingtheleadingedgeofthelabellinertotheBrassSeparatorPlate.Keepingthelabel
lineragainstthebronzeSeparatorPlatecontinuefeedingitupwardbetweentheBrassSeparator
PlateandtheTopUrethanePressurePlateandoverthetopoftheBrassSeparatorPlate.
7) FoldingthelabellineroverthebeveledportionoftheBrassSeparatorPlate,takethelabelliner
overthe3rdBlackRollerShaftandtotheLabelWasteRewinder.UsingtheU‐Pinthatwas
unpackedduringtheassemblyoftheModel#6510‐TL,securethelabellinertotheLabelWaste
Rewinder.MovetheO‐RingslocatedontheBlackRollerShaftsagainstthelabelliner.
8) Thelabelsarenowthreadedcorrectly.
9) BoththeLowerUrethanePressurePlateandtheTopUrethanePressurePlatehavethumbscrews
thatwillallowtheassemblytorotateontheshafts.Loosenthethumbscrewsonbothpartsand
rotatetheassemblysothattheUrethanePressurePlateisputtingpressureonthelabels.Thiswill
addsometensiontothelabelsandhelpmaintainconsistencyinthefeeding.Makesurethatthe
UrethanePressurePlatesareinthemiddleofthelabelandmovethelabelsthroughtheUrethane
PressurePlate.Ensurethatthelabelsmovefreelyandthereisnottoomuchtension.Ifthereis
toomuchtensionreducethepressureontheUrethanePressurePlates.
10) Pullthelinersothatanyslackinthelabellinerisremovedanduntilalabelisfedabouthalfway
abovetheTopPlate.SeeFigure4.NowitistimetosetuptheLabelSensor.
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SettingupoftheLabelSensorandLabelPosition:
ThesensorusedontheModel#6510‐TLisspecificallydesignedtodetectclearlabelswithoutanyblack
indicatorlinesprintedonthelabelliner.Ifthelabelsbeingusedhavetheblacklinemarksorareopaque,itis
notaproblemduetothestate‐of‐the‐artLabelSensorusedonthismachine.
Figure8–LabelSensorTopView:
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Figure9–LabelSensorSideView:
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YellowIndicatorLight–
WhenIlluminated
“+”Button–Increases
SensitivityofSensor
“‐”Button–Decreases
SensitivityofSensor
RedIndicatorLight–Not
Illuminatedinthisphoto
EmbossedLine–Thisisthe
detectionpointwithinthe
sensorwherethelabelis
detected.
SlotinSensorthatthelabels
mustbeinsertedthroughfor
labeldetection.