Tack life PTR01A User manual

Router
Model: PTR01A
User Manual

TABLE OF CONTENTS
POWER TOOL SAFETY
PRODUCT SPECIFICATIONS AND SYMBOLS
KNOW YOUR SPIN SAW
ASSEMBLY AND OPERATING
MAINTENANCE
TABLE OF CONTENTS POWER TOOL SAFETY
- 01 -
........................................................................................................... 01
.......................................................................................................... 02
...................................................................... 04
........................................................................................................ 05
................................................................................................ 07
...................................................................................................................... 26

Remove adjusting keys and wrenches before turning the tool ON. A wrench
or key that is left attached to a rotating part of the tool may result in personal
injury.
Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance allows the operator to maintain better control of the tool
in unexpected situations.
Use safety equipment. Always wear eye protection.
Use a dust mask, non-skid safety shoes, a hardhat, or hearing protection
when appropriate.
USE AND CARE OF POWER TOOLS
Use clamps or another practical means to secure and support the workpiece
to a stable platform. Holding the work in a hand or against the body is not
stable, and may lead to loss of control.
Do not force the tool. Use the correct tool for the application. The correct tool
will do the job better and safer when used at the rate that it was designed to
work at.
Do not use a power tool if it cannot be turned ON or OFF using the power
switch. A tool that cannot be controlled using the switch is dangerous, and
must be repaired.
Disconnect the plug from the outlet before making any adjustments, chang-
ing accessories, or storing the tool. Such preventive safety measures reduce
the risk of accidental start-ups.
When power tools are not in use, store them out of the reach of children or
untrained persons. Tools are dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less likely to bind, and are
easier to control.
Inspect the tool for misalignment or binding of moving parts, broken parts,
and any other condition that may affect the operation of the tool. If it is dam-
aged, have the tool serviced before using it. Many accidents are caused by
poorly maintained tools.
Use only accessories that are recommended by the manufacturer for this
model. Accessories that are suitable for one tool may become hazardous
when used with another tool.
SERVICE
Tool servicing must be performed by qualified personnel. Service or mainte-
nance performed by non-qualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow the
instructions in the Maintenance section of this Manual. The use of unautho-
rized parts or failure to follow the instructions in the Maintenance section of
this Manual may create a risk of electric shock or injury.
TABLE OF CONTENTS
GENERAL SAFETY RULES
WORK AREA
Keep your work area clean and well lit. Cluttered benches and dark areas
invite accidents.
Do not operate power tools in potentially explosive environments, such as in
the presence of flammable liquids, gas or dust. Power tools create sparks
that may ignite dust or fumes.
Keep bystanders, children and visitors away while operating the tool.
Distractions can cause the operator to lose control.
ELECTRICAL SAFETY
Double insulated tools are equipped with a polarized plug (one blade is wider
than the other). This plug will only fit into a polarized plug one way.
If the plug does not fit into the outlet properly, reverse the plug. If it still does
not fit, contact a qualified electrician to install a polarized outlet. Do not alter
the plug in any way. Double insulation eliminates the need for the
three-pronged grounded power cord and grounded power supply system.
Avoid contact between the operator's body and grounded surfaces such as
pipes, radiators, ranges, and refrigerators. There is an increased risk of
electric shock if the operator's body is grounded.
Do not expose power tools to rain or wet conditions. Water entering the
power tool will increase the risk of electric shock.
Do not abuse the cord. Do not use the power cord to carry the tool or to pull
the plug out of the outlet. Keep the power cord away from heat, oil, sharp
edges, and moving parts. Replace a damaged power cord immediately. A
damaged power cord increases the risk of electric shock.
When operating a power tool outdoors, use an outdoor-rated extension cord
type
“W-A” or “W”. These cords are rated for outdoor use and they reduce the risk
of electric shock.
PERSONAL SAFETY
Stay alert, be aware of the surroundings, and use common sense when
operating a power tool. Do not use a power tool while tired or under the
influence of drugs, alcohol, or medication. A moment of inattention while
operating a power tool may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewellery.
Contain long hair. Keep hair, clothing, and gloves away from moving parts.
Loose clothing, jewellery, or long hair can get caught in moving parts.
PERSONAL SAFETY – cont’d
Avoid accidental start-ups. Verify that the switch is in the OFF position before
plugging in the tool. Carrying a power tool with a finger on the switch or plug-
ging in a tool that has the switch in the ON position invites accidents.
POWER TOOL SAFETY
!
WARNING: Read and understand all instructions. Failure to follow all instructions
listed below may result in electric shock, fire and/or serious personal injury.
- 02 -

Remove adjusting keys and wrenches before turning the tool ON. A wrench
or key that is left attached to a rotating part of the tool may result in personal
injury.
Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance allows the operator to maintain better control of the tool
in unexpected situations.
Use safety equipment. Always wear eye protection.
Use a dust mask, non-skid safety shoes, a hardhat, or hearing protection
when appropriate.
USE AND CARE OF POWER TOOLS
Use clamps or another practical means to secure and support the workpiece
to a stable platform. Holding the work in a hand or against the body is not
stable, and may lead to loss of control.
Do not force the tool. Use the correct tool for the application. The correct tool
will do the job better and safer when used at the rate that it was designed to
work at.
Do not use a power tool if it cannot be turned ON or OFF using the power
switch. A tool that cannot be controlled using the switch is dangerous, and
must be repaired.
Disconnect the plug from the outlet before making any adjustments, chang-
ing accessories, or storing the tool. Such preventive safety measures reduce
the risk of accidental start-ups.
When power tools are not in use, store them out of the reach of children or
untrained persons. Tools are dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less likely to bind, and are
easier to control.
Inspect the tool for misalignment or binding of moving parts, broken parts,
and any other condition that may affect the operation of the tool. If it is dam-
aged, have the tool serviced before using it. Many accidents are caused by
poorly maintained tools.
Use only accessories that are recommended by the manufacturer for this
model. Accessories that are suitable for one tool may become hazardous
when used with another tool.
SERVICE
Tool servicing must be performed by qualified personnel. Service or mainte-
nance performed by non-qualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow the
instructions in the Maintenance section of this Manual. The use of unautho-
rized parts or failure to follow the instructions in the Maintenance section of
this Manual may create a risk of electric shock or injury.
GENERAL SAFETY RULES
WORK AREA
Keep your work area clean and well lit. Cluttered benches and dark areas
invite accidents.
Do not operate power tools in potentially explosive environments, such as in
the presence of flammable liquids, gas or dust. Power tools create sparks
that may ignite dust or fumes.
Keep bystanders, children and visitors away while operating the tool.
Distractions can cause the operator to lose control.
ELECTRICAL SAFETY
Double insulated tools are equipped with a polarized plug (one blade is wider
than the other). This plug will only fit into a polarized plug one way.
If the plug does not fit into the outlet properly, reverse the plug. If it still does
not fit, contact a qualified electrician to install a polarized outlet. Do not alter
the plug in any way. Double insulation eliminates the need for the
three-pronged grounded power cord and grounded power supply system.
Avoid contact between the operator's body and grounded surfaces such as
pipes, radiators, ranges, and refrigerators. There is an increased risk of
electric shock if the operator's body is grounded.
Do not expose power tools to rain or wet conditions. Water entering the
power tool will increase the risk of electric shock.
Do not abuse the cord. Do not use the power cord to carry the tool or to pull
the plug out of the outlet. Keep the power cord away from heat, oil, sharp
edges, and moving parts. Replace a damaged power cord immediately. A
damaged power cord increases the risk of electric shock.
When operating a power tool outdoors, use an outdoor-rated extension cord
type
“W-A” or “W”. These cords are rated for outdoor use and they reduce the risk
of electric shock.
PERSONAL SAFETY
Stay alert, be aware of the surroundings, and use common sense when
operating a power tool. Do not use a power tool while tired or under the
influence of drugs, alcohol, or medication. A moment of inattention while
operating a power tool may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewellery.
Contain long hair. Keep hair, clothing, and gloves away from moving parts.
Loose clothing, jewellery, or long hair can get caught in moving parts.
PERSONAL SAFETY – cont’d
Avoid accidental start-ups. Verify that the switch is in the OFF position before
plugging in the tool. Carrying a power tool with a finger on the switch or plug-
ging in a tool that has the switch in the ON position invites accidents.
- 03 -

!
WARNING: Some of the following symbols may appear on this tool. Study these
symbols and learn their meanings. Proper interpretation of these symbols will
allow for more efficient and safer operation of this tool.
PRODUCT SPECIFICATIONS AND SYMBOLS
V
A
Hz
W
kW
L
kg
H
N/cm2
Pa
Min
S
Volts
Amperes
Hertz
Watts
Kilowatts
Microfarads
Litres
Kilograms
Hours
Newtons per
square centimetre
Pascals
Minutes
Seconds
Alternating current
Three-phase
alternating current
Three-phase alternating
current with neutral
Direct current
No load speed
Alternating or direct
current
Class II construction
Splash-proof
construction
Watertight construction
Protective grounding
at grounding terminal,
Class I tools
Revolutions or
reciprocations per minute
Diameter
Off position
Arrow
Warning symbol
N/cm2
PRODUCT SPECIFICATIONS
Rating:
Amperes:
Speed:
Router base diameter:
Weight:
120 V, 60 Hz AC
5.8 A
10,000 – 30,000 RPM (no load)
6 27/32” (174 mm)
3 lb 3 oz (1.46 kg)
- 04 -

KNOW YOUR SPIN SAW
ON/OFF switch
Speed control
wheel
Hanging loop
Assist handle
Freehand cutting
guide collar
Freehand
guide foot
Mounting disc
Mounting
insert
Flexible shaft
Connecting collar
Collet nut
Edge guide
Edge guide
Mounting rods
Shaft lock &
grip
Pivot point
Collet nu
Locking
lever
Pivot point
Locking knob
Circle cutting
knob
Spindle locking
button
Circle cutting
guide
- 05 -

Guide handle
Plunge depth
stop Spindle
locking button
Guide handle
Edge guide
locking knob
Router base
Plunge depth
turret
Vacuum
attachment
Depth stop
locking knob
Plunge
guide
- 06 -

!
WARNING: Some of the following symbols may appear on this tool. Study these
symbols and learn their meanings. Proper interpretation of these symbols will
allow for more efficient and safer operation of this tool.
ASSEMBLY AND OPERATING
INSTALLING THE ASSIST HANDLE
The removable assist handle is designed for use when precision control over the tool movement
is desired. Use the assist handle when operating the tool with either the freehand cutting guide
or the circle cutting guide.
1.
2.
3.
NOTE: The mounting bracket must be pushed onto the motor housing as far as it will go.
4.
Open the mounting collar (1) by pulling the quick release lever (2) outward (Fig. 1).
Slide the mounting collar onto the bottom of motor housing (2). Make sure the key (3) on the
motor housing is aligned with the matching keyway in the mounting collar.
When the key and keyway are aligned, slide the mounting collar fully onto the motor housing
and then rotate the collar clockwise approximately 10° to lock the key and keyway.
Press the quick release lever inward toward the mounting collar to finish locking the mount-
ing collar onto the motor housing.
Fig. 1
- 07 -

!
!
INSTALLING THE FREEHAND
CUTTING GUIDE
The freehand cutting guide is designed for
basic freehand cutting with the cutting bit. It
is ideally suited for cutting electrical outlet
holes in drywall.
1.
2.
NOTES:
a)
b)
3.
INSTALLING CUTTING BITS
To loosen and tighten the collet use the collet
wrench supplied with the tool.
Open the freehand cutting guide mounting
collar (1) by pulling the quick release lever
(2) outward (Fig. 2).
Slide the mounting collar onto the bottom
of the motor housing (3).
The mounting collar must be pushed onto
the motor housing as far as it will go.
Rotate the mounting collar to position it to
provide the best visibility to the bit.
Lock the freehand cutting guide onto the
motor housing by pushing the quick release
lever inward toward the mounting collar until
it snaps into the locked position.
WARNING: Do NOT use the
freehand cutting guide with router
bits. The amount of control this
accessory provides is insufficient
and could cause you to lose
control and cause serious injury.
WARNING: Cutting bit and router
bit cutting surfaces are extremely
sharp. Handle with caution.
Fig. 2
- 08 -

!
WARNING: Insert the bit all the way into the collet and then pull it back between
1/16" and 1/8". This creates an air space between the motor shaft and the bit to
help protect the bit from overheating.
Before tightening the collet on the bit, make sure the flutes (spiral portion) of the
bit are completely visible outside the collet. Clamping the collet on the bit flutes
will result in broken bits and possible injury.
INSTALLING CUTTING BITS – cont’d
1.
2.
3.
4.
NOTE: If the shank of the bit being installed is a different size than the bit being removed, install
the correct collet as outlined in Fig. 4.
5.
6.
Depress the shaft locking button (1) and rotate the collet lock nut (2) with the other hand until the
locking button drops into place, preventing the shaft from turning (Fig. 3).
While continuing to hold the shaft locking button IN, use the collet wrench (3) to turn the collet nut
counter-clockwise. Loosen the collet nut two or three turns.
Remove the bit if one is already installed in the tool.
Insert the new cutting bit (4) into the collet.
When the bit is properly placed in the collet, depress the shaft locking button and turn the collet
nut clockwise by hand as far as possible.
Securely tighten the collet nut using the wrench.
Fig. 3
- 09 -

CHANGINGING THE COLLET
The cutting bits for this tool are locked into place with a collet nut (1) and collet (2)
(Fig. 4). 1/8" and 5/32" collets are used for holding 1/8" and 5/32" cutting bits and hobby tool
accessory bits. The 5/32" square collet is used to connect the flexible shaft to the tool. The 1/4"
collet is supplied for holding 1/4" drywall and small router bits.
To change from one collet size to the other:
1.
2.
3.
NOTE: Each collet is the same on both ends, so either end can be inserted into the motor shaft.
Re-install the collet nut and slightly tighten it by hand.
NOTE: Tightening the collet nut without a bit in the collet will cause the collet hole to become
smaller and make installing bits difficult. When storing the tool with no bit installed, leave the
collet nut loose.
ON/OFF SWITCH
This spin saw is equipped with a convenient ON/OFF switch (1) located on the top of the tool
handle (Fig. 5). To turn the switch ON, slide the switch outward. To turn the switch OFF, slide the
switch inward.
Remove bit from the tool.
Turn the collet nut counter clockwise until it can be removed from the motor shaft (3) (Fig. 4).
Pull the collet out of the motor shaft and insert the new collet.
Fig. 4
Fig. 5
- 10 -

SPEED CONTROL SWITCH
The spin saw is equipped with a variable speed control located below the ON/OFF switch. To
run the tool at the slowest speed, rotate the speed control wheel (2) to number “1” (Fig. 6). To
increase the tool speed, rotate the speed control wheel in the opposite direction. Maximum
speed will be achieved at “6”.
ADJUSTING THE FREEHAND CUTTING GUIDE
1.
NOTE: Set the foot so the cutting bit protrudes beyond the bottom of the cutting guide 1/8" more
than the thickness of the material being cut. For example, if you are cutting 5/8" drywall, the bit
should protrude 3/4" beyond the bottom of the cutting guide.
2.
NOTE: Hand tightening is normally adequate. If you use a screwdriver (3), do not over tighten
the locking screw.
Adjust the freehand cutting guide depth by loosening the depth gauge locking screw (1) and
moving the cutting guide foot (2) up or down as required (Fig. 7).
Securely tighten depth gauge locking screw.
Fig. 6
Fig. 7
- 11 -

!
WARNING:
For safety reasons, the operator must read the sections of this Owner’s Manual
entitled “GENERAL SAFETY WARNINGS”, “POWER TOOL SAFETY”, “SPECIFIC
SAFETY RULES”, “EXTENSION CORD SAFETY” and “SYMBOLS” before using
this spin saw.
Verify the following every time the spin saw is used:
1.
2.
3.
4.
Failure to adhere to these safety rules can greatly increase the chances of
serious injury.
The cord is not damaged.
The bit is securely fastened in the collet.
The bit is sharp and in good condition.
Safety glasses, hearing protection and dust mask are being worn.
ADJUSTING THE FREEHAND CUTTING GUIDE – cont’d
3.
CUTTING BIT APPLICATIONS
Soft wood* refers to spruce, pine and fir (SPF)
Before starting to cut, double check the bit depth. Make sure the cutting guide is at a right
angle to the bit and securely tightened. Double check the collet to make sure the bit is
securely fastened.
Cutting Bit Type
1/4" (soft wood*,
fibreglass and laminate)
1/4" (windows and
doors)
1/8" (soft wood*,
fibreglass and laminate)
5/32" All purpose
(not included)
1/8" Ceramic tile
(not included)
Fibreglass and laminate up
to 1/4" and soft wood* up to 1" 3–6
3–6
3–6
1 ft./min
1.5 ft./min
1 ft./min
0.5 to 1.5 ft./min.
depending upon
the material
0.5 ft./min.
3–6
3–6
Drywall, gypsum board up
to 5/8"
Fibreglass and laminate up
to 1/8", soft wood* up to 1"
All materials and thicknesses
listed in this chart plus sheet
metal up to 1/32" thick
“Porous” ceramic wall tiles
up to 3/8"
Material and Thickness
Recommended
Cut Feet per
Minute
Speed control
wheel setting
NOTE: Refer to the above chart for materials, material thickness, speed of the tool and recom-
mended cut feet per minute to be used with the various cutting bits. The speeds referenced
chart are intended as a guide only and must be adjusted according to hardness, density and
characteristics of the material being cut. Material thickness must never exceed the length of the
cutting flutes. Making practice cuts on a scrap workpiece that is the same material as the good
workpiece will assist you in selecting the speeds that will produce the smoothest cut.
ROUTER BIT APPLICATIONS
PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE
Before attempting to work on an actual project, take the time to make a few practice cuts with
your spin saw. Use some scraps of material that are the same material as will be used in your
actual project.
1.
2.
3.
4.
5.
6.
NOTE: DO NOT let the bit come into contact with the workpiece until the power switch is turned
ON and the tool is up to full speed.
7.
PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE – cont’d
8.
NOTE: Except for cutting around outlet boxes in drywall, always cut in a clockwise direction.
9.
1.
2.
CUTTING TIPS
The rotating cutting action of the bit will cause a slight pull to the left when cutting. Natural variations
in the structure of wood will cause the bit to “wander”. This tendency will be magnified when applying
too much pressure to the bit.
CUTTING TIPS – cont’d
Slower cutting gives you better control. Excessive pressure or fast cutting will increase the bit
temperature and shorten the life of the bit.
When cutting a hole in a vertical surface, avoid ending the cut at the bottom of the hole. Always start
and end the cut at the “top” so the cut out part will not drop onto the rotating bit. Always turn the tool
OFF before removing it from the workpiece.
CUTTING OUTLET OPENINGS IN DRYWALL
1.
2.
CUTTING OUTLET OPENINGS IN DRYWALL – cont’d
3.
4.
5.
6.
7.
8.
9.
CUTTING OUTLET OPENINGS IN DRYWALL – cont’d
10.
NOTE: Always move the cutting bit in a counter- clockwise direction around the outlet box. The
natural tendency of the cutting bit to move to the left will make it easier to cut close to the box.
INSTALLING THE CIRCLE CUTTING GUIDE
The circle cutting guide accessory is ideal for precision cutting of circles. This circle cutting guide must
be attached to the freehand cutting guide.
1.
2.
NOTE: Make sure the scallops of the insert mate properly with the scallops inside the freehand
cutting guide foot.
3.
NOTE: Make sure pointed pivot pin (5) is pointing away from the tool.
INSTALLING THE CIRCLE CUTTING GUIDE – cont’d
4.
NOTES:
a)
b)
5.
NOTE: Check circle cutting guide radius setting by measuring from the pivot point to the outside of
the cutting bit.
CIRCLE CUTTING GUIDE OPERATION
Before turning the tool ON, check to make sure bit and all accessory fasteners are securely
tightened.
1.
2.
CIRCLE CUTTING GUIDE OPERATION – cont’d
3.
NOTE: Check the circle cutting guide radius setting by measuring from the pivot point to the outside
of the spiral bit.
4.
NOTE: DO NOT let the bit touch the workpiece before switch is turned ON and the tool is up to full
speed.
5.
6.
7.
The router accessory converts your spin saw into a small hobby plunge router that is capable of
handling small 1/4" shank router bits as well as the spiral cutting bits. The plunge feature allows you
to pre-set up to six different cutting depths.
ROUTER ACCESSORY INSTALLATION
1.
2.
3.
NOTE: The raised hole in the mounting collar will slide over the spindle locking button.
4.
ROUTER ACCESSORY INSTALLATION - cont’d
5.
NOTE: Hand tighten only.
6.
SETTING THE ROUTER DEPTH FOR SINGLE DEPTH ONLY
Depth of cutting is controlled by sliding the router base up and down on the guide rods and locking it
in place.
1.
2.
3.
4.
5.
6.
SETTING THE PLUNGE DEPTH
Up to six different plunge depths can be pre-set by using the depth stop rod and the plunge action
turret. This provides for quick changes between depth settings.
1.
2.
3.
4.
5.
6.
NOTE: Up to six different plunge depths can be achieved by simply rotating the depth stop.
7.
FREEHAND CUTTING AND ROUTING
When the router base accessory is installed on the spin saw, it will function as a small router to be
used for freehand cutting of irregular shaped patterns. You can cut patterns out of the workpiece with
the cutting bit or route patterns into the workpiece with small router bits.
FREEHAND CUTTING
1.
2.
3.
4.
FREEHAND ROUTING
Use the router base with small router bits to perform various freehand routing projects (Fig. 19).
1.
2.
3.
4.
FREEHAND ROUTING – cont’d
5.
CUTTING A STRAIGHT LINE WITH A STRAIGHT EDGE
To cut a straight line, you can use a straight edge template to guide the router base.
1.
2.
3.
4.
NOTE: Check the bit location to ensure the cut will be made in the correct location.
5.
6.
CUTTING A CURVED LINE WITH A TEMPLATE
To cut a curved line, you can use a curved template to guide the router base.
CUTTING A CURVED LINE WITH A TEMPLATE – cont’d
1.
NOTE: The radius of curve must be greater than 2 1/2" for the router base to properly follow the
curved template.
2.
3.
4.
5.
NOTE: Check bit location to ensure cut will be made in the correct location.
6.
7.
INSTALLING THE STRAIGHT EDGE GUIDE ON THE ROUTER BASE
1.
NOTE: Loosen the screws so they do not extend into the straight edge guide mounting holes.
INSTALLING THE STRAIGHT EDGE GUIDE ON THE ROUTER BASE – cont’d
2.
3.
4.
CUTTING WHILE USING THE STRAIGHT EDGE GUIDE
NOTE: After setting the edge guide to the desired position, make a test cut on a scrap piece of
material to verify you have the correct setting.
1.
NOTE: Make sure there is adequate clearance under the workpiece for the bit to travel and the edge
is clear for the straight edge guide to move freely.
2.
NOTE: Make sure the bit does NOT touch the workpiece until the motor is up to full speed.
3.
4.
INSTALLING THE FLEXIBLE SHAFT
NOTE: The head of the flexible shaft should not be excessively bent. If excessive heating is
observed, stop using the flexible shaft immediately. Remove the cable from the flexible shaft body
and inspect it for a permanent bend or other damage. Replace damaged cable.
1.
2.
3.
NOTE:
a)
b)
4.
5.
INSTALLING A CUTTING BIT INTO THE FLEXIBLE SHAFT
1
2.
NOTE: The flexible shaft uses a 1/8" collet that will accept all cutting accessories with a 1/8" shank.
3.
GENERAL
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for
the life of the unit under normal conditions. Therefore, no further lubrication is required.
- 12 -

ADJUSTING THE FREEHAND CUTTING GUIDE – cont’d
3.
CUTTING BIT APPLICATIONS
Soft wood* refers to spruce, pine and fir (SPF)
NOTE: Refer to the above chart for materials, material thickness, speed of the tool and recom-
mended cut feet per minute to be used with the various cutting bits. The speeds referenced
chart are intended as a guide only and must be adjusted according to hardness, density and
characteristics of the material being cut. Material thickness must never exceed the length of the
cutting flutes. Making practice cuts on a scrap workpiece that is the same material as the good
workpiece will assist you in selecting the speeds that will produce the smoothest cut.
ROUTER BIT APPLICATIONS
PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE
Before attempting to work on an actual project, take the time to make a few practice cuts with
your spin saw. Use some scraps of material that are the same material as will be used in your
actual project.
1.
2.
3.
4.
5.
6.
NOTE: DO NOT let the bit come into contact with the workpiece until the power switch is turned
ON and the tool is up to full speed.
ROUTER BIT SPEED REFERENCE CHART
Material
Hardwood
1/2"
1/2 to 1-1/8"
1-1/8 to 1-1/4"
1/2"
1/2 to 1-1/8"
1-1/8 to 1-1/4"
1/2"
1/2 to 1-1/8"
1-1/8 to 1-1/4"
1/2"
1/2 to 1-1/8"
1-1/8 to 1-1/4"
3–6
3
2–3
3–6
3–6
2–3
3–6
3–6
2–3
3–6
3–6
2–3
Softwood
Chipboard/
laminates
Solid plastics
Router bit diameter Speed control wheel
setting
Draw a pattern similar to your first project on a scrap piece of material.
Install the assist handle and the freehand cutting guide as shown in Fig. 1 & 2.
Install cutting bit in the collet as shown in Fig. 3.
Adjust depth of freehand cutting guide as shown in Fig. 7.
Set the speed control switch to the appropriate speed.
Rest the edge of the cutting guide on the workpiece with the bit at an angle of about 45° (Fig. 8).
7.
PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE – cont’d
8.
NOTE: Except for cutting around outlet boxes in drywall, always cut in a clockwise direction.
9.
1.
2.
CUTTING TIPS
The rotating cutting action of the bit will cause a slight pull to the left when cutting. Natural variations
in the structure of wood will cause the bit to “wander”. This tendency will be magnified when applying
too much pressure to the bit.
CUTTING TIPS – cont’d
Slower cutting gives you better control. Excessive pressure or fast cutting will increase the bit
temperature and shorten the life of the bit.
When cutting a hole in a vertical surface, avoid ending the cut at the bottom of the hole. Always start
and end the cut at the “top” so the cut out part will not drop onto the rotating bit. Always turn the tool
OFF before removing it from the workpiece.
CUTTING OUTLET OPENINGS IN DRYWALL
1.
2.
CUTTING OUTLET OPENINGS IN DRYWALL – cont’d
3.
4.
5.
6.
7.
8.
9.
CUTTING OUTLET OPENINGS IN DRYWALL – cont’d
10.
NOTE: Always move the cutting bit in a counter- clockwise direction around the outlet box. The
natural tendency of the cutting bit to move to the left will make it easier to cut close to the box.
INSTALLING THE CIRCLE CUTTING GUIDE
The circle cutting guide accessory is ideal for precision cutting of circles. This circle cutting guide must
be attached to the freehand cutting guide.
1.
2.
NOTE: Make sure the scallops of the insert mate properly with the scallops inside the freehand
cutting guide foot.
3.
NOTE: Make sure pointed pivot pin (5) is pointing away from the tool.
INSTALLING THE CIRCLE CUTTING GUIDE – cont’d
4.
NOTES:
a)
b)
5.
NOTE: Check circle cutting guide radius setting by measuring from the pivot point to the outside of
the cutting bit.
CIRCLE CUTTING GUIDE OPERATION
Before turning the tool ON, check to make sure bit and all accessory fasteners are securely
tightened.
1.
2.
CIRCLE CUTTING GUIDE OPERATION – cont’d
3.
NOTE: Check the circle cutting guide radius setting by measuring from the pivot point to the outside
of the spiral bit.
4.
NOTE: DO NOT let the bit touch the workpiece before switch is turned ON and the tool is up to full
speed.
5.
6.
7.
The router accessory converts your spin saw into a small hobby plunge router that is capable of
handling small 1/4" shank router bits as well as the spiral cutting bits. The plunge feature allows you
to pre-set up to six different cutting depths.
ROUTER ACCESSORY INSTALLATION
1.
2.
3.
NOTE: The raised hole in the mounting collar will slide over the spindle locking button.
4.
ROUTER ACCESSORY INSTALLATION - cont’d
5.
NOTE: Hand tighten only.
6.
SETTING THE ROUTER DEPTH FOR SINGLE DEPTH ONLY
Depth of cutting is controlled by sliding the router base up and down on the guide rods and locking it
in place.
1.
2.
3.
4.
5.
6.
SETTING THE PLUNGE DEPTH
Up to six different plunge depths can be pre-set by using the depth stop rod and the plunge action
turret. This provides for quick changes between depth settings.
1.
2.
3.
4.
5.
6.
NOTE: Up to six different plunge depths can be achieved by simply rotating the depth stop.
7.
FREEHAND CUTTING AND ROUTING
When the router base accessory is installed on the spin saw, it will function as a small router to be
used for freehand cutting of irregular shaped patterns. You can cut patterns out of the workpiece with
the cutting bit or route patterns into the workpiece with small router bits.
FREEHAND CUTTING
1.
2.
3.
4.
FREEHAND ROUTING
Use the router base with small router bits to perform various freehand routing projects (Fig. 19).
1.
2.
3.
4.
FREEHAND ROUTING – cont’d
5.
CUTTING A STRAIGHT LINE WITH A STRAIGHT EDGE
To cut a straight line, you can use a straight edge template to guide the router base.
1.
2.
3.
4.
NOTE: Check the bit location to ensure the cut will be made in the correct location.
5.
6.
CUTTING A CURVED LINE WITH A TEMPLATE
To cut a curved line, you can use a curved template to guide the router base.
CUTTING A CURVED LINE WITH A TEMPLATE – cont’d
1.
NOTE: The radius of curve must be greater than 2 1/2" for the router base to properly follow the
curved template.
2.
3.
4.
5.
NOTE: Check bit location to ensure cut will be made in the correct location.
6.
7.
INSTALLING THE STRAIGHT EDGE GUIDE ON THE ROUTER BASE
1.
NOTE: Loosen the screws so they do not extend into the straight edge guide mounting holes.
INSTALLING THE STRAIGHT EDGE GUIDE ON THE ROUTER BASE – cont’d
2.
3.
4.
CUTTING WHILE USING THE STRAIGHT EDGE GUIDE
NOTE: After setting the edge guide to the desired position, make a test cut on a scrap piece of
material to verify you have the correct setting.
1.
NOTE: Make sure there is adequate clearance under the workpiece for the bit to travel and the edge
is clear for the straight edge guide to move freely.
2.
NOTE: Make sure the bit does NOT touch the workpiece until the motor is up to full speed.
3.
4.
INSTALLING THE FLEXIBLE SHAFT
NOTE: The head of the flexible shaft should not be excessively bent. If excessive heating is
observed, stop using the flexible shaft immediately. Remove the cable from the flexible shaft body
and inspect it for a permanent bend or other damage. Replace damaged cable.
1.
2.
3.
NOTE:
a)
b)
4.
5.
INSTALLING A CUTTING BIT INTO THE FLEXIBLE SHAFT
1
2.
NOTE: The flexible shaft uses a 1/8" collet that will accept all cutting accessories with a 1/8" shank.
3.
GENERAL
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for
the life of the unit under normal conditions. Therefore, no further lubrication is required.
- 13 -

Turn the switch ON.
When the motor is up to full speed, slowly tip the tool to an upright position, letting the bit cut into
the workpiece (Fig. 9). Once the tool has reached the upright position and the bit has cut through
the workpiece, slowly move the tool in a clockwise direction using slow steady pressure to make
the cut.
When the cut is complete, turn the tool OFF, wait until it comes to a complete stop and remove it
from the workpiece.
All electricity in the vicinity of electric wires has been disconnected by either turning the
breaker OFF or removing the fuses.
You have read the instructions on the following page entitled “CUTTING OUTLET OPEN-
INGS IN DRYWALL”.
!
!
WARNING: Before turning the power switch ON, make sure you are holding the
tool firmly with both hands. Starting torque will cause the tool to twist.
DANGER: Do not attempt cutting around outlet boxes in drywall until:
ADJUSTING THE FREEHAND CUTTING GUIDE – cont’d
3.
CUTTING BIT APPLICATIONS
Soft wood* refers to spruce, pine and fir (SPF)
NOTE: Refer to the above chart for materials, material thickness, speed of the tool and recom-
mended cut feet per minute to be used with the various cutting bits. The speeds referenced
chart are intended as a guide only and must be adjusted according to hardness, density and
characteristics of the material being cut. Material thickness must never exceed the length of the
cutting flutes. Making practice cuts on a scrap workpiece that is the same material as the good
workpiece will assist you in selecting the speeds that will produce the smoothest cut.
ROUTER BIT APPLICATIONS
PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE
Before attempting to work on an actual project, take the time to make a few practice cuts with
your spin saw. Use some scraps of material that are the same material as will be used in your
actual project.
1.
2.
3.
4.
5.
6.
NOTE: DO NOT let the bit come into contact with the workpiece until the power switch is turned
ON and the tool is up to full speed.
7.
PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE – cont’d
8.
NOTE: Except for cutting around outlet boxes in drywall, always cut in a clockwise direction.
9.
1.
2.
CUTTING TIPS
The rotating cutting action of the bit will cause a slight pull to the left when cutting. Natural variations
in the structure of wood will cause the bit to “wander”. This tendency will be magnified when applying
too much pressure to the bit.
Fig. 9
Fig. 8
CUTTING TIPS – cont’d
Slower cutting gives you better control. Excessive pressure or fast cutting will increase the bit
temperature and shorten the life of the bit.
When cutting a hole in a vertical surface, avoid ending the cut at the bottom of the hole. Always start
and end the cut at the “top” so the cut out part will not drop onto the rotating bit. Always turn the tool
OFF before removing it from the workpiece.
CUTTING OUTLET OPENINGS IN DRYWALL
1.
2.
CUTTING OUTLET OPENINGS IN DRYWALL – cont’d
3.
4.
5.
6.
7.
8.
9.
DANGER: Do not attempt to use this tool to make cut outs around any fixture or
opening which has live electrical wires or on any wall which may have electrical
wiring behind it. If a live wire is contacted, the bit could conduct the electric
current to the tool, creating an electrocution hazard for the operator. Turn OFF
breakers or remove fuses to disconnect the electric circuit in the area of work.
Always hold the tool by its insulated housing when working in areas where there
is a possibility of contacting electric wires. Always wear eye, ear and dust
protection when operating this tool.
CUTTING OUTLET OPENINGS IN DRYWALL – cont’d
10.
NOTE: Always move the cutting bit in a counter- clockwise direction around the outlet box. The
natural tendency of the cutting bit to move to the left will make it easier to cut close to the box.
INSTALLING THE CIRCLE CUTTING GUIDE
The circle cutting guide accessory is ideal for precision cutting of circles. This circle cutting guide must
be attached to the freehand cutting guide.
1.
2.
NOTE: Make sure the scallops of the insert mate properly with the scallops inside the freehand
cutting guide foot.
3.
NOTE: Make sure pointed pivot pin (5) is pointing away from the tool.
INSTALLING THE CIRCLE CUTTING GUIDE – cont’d
4.
NOTES:
a)
b)
5.
NOTE: Check circle cutting guide radius setting by measuring from the pivot point to the outside of
the cutting bit.
CIRCLE CUTTING GUIDE OPERATION
Before turning the tool ON, check to make sure bit and all accessory fasteners are securely
tightened.
1.
2.
CIRCLE CUTTING GUIDE OPERATION – cont’d
3.
NOTE: Check the circle cutting guide radius setting by measuring from the pivot point to the outside
of the spiral bit.
4.
NOTE: DO NOT let the bit touch the workpiece before switch is turned ON and the tool is up to full
speed.
5.
6.
7.
The router accessory converts your spin saw into a small hobby plunge router that is capable of
handling small 1/4" shank router bits as well as the spiral cutting bits. The plunge feature allows you
to pre-set up to six different cutting depths.
ROUTER ACCESSORY INSTALLATION
1.
2.
3.
NOTE: The raised hole in the mounting collar will slide over the spindle locking button.
4.
ROUTER ACCESSORY INSTALLATION - cont’d
5.
NOTE: Hand tighten only.
6.
SETTING THE ROUTER DEPTH FOR SINGLE DEPTH ONLY
Depth of cutting is controlled by sliding the router base up and down on the guide rods and locking it
in place.
1.
2.
3.
4.
5.
6.
SETTING THE PLUNGE DEPTH
Up to six different plunge depths can be pre-set by using the depth stop rod and the plunge action
turret. This provides for quick changes between depth settings.
1.
2.
3.
4.
5.
6.
NOTE: Up to six different plunge depths can be achieved by simply rotating the depth stop.
7.
FREEHAND CUTTING AND ROUTING
When the router base accessory is installed on the spin saw, it will function as a small router to be
used for freehand cutting of irregular shaped patterns. You can cut patterns out of the workpiece with
the cutting bit or route patterns into the workpiece with small router bits.
FREEHAND CUTTING
1.
2.
3.
4.
FREEHAND ROUTING
Use the router base with small router bits to perform various freehand routing projects (Fig. 19).
1.
2.
3.
4.
FREEHAND ROUTING – cont’d
5.
CUTTING A STRAIGHT LINE WITH A STRAIGHT EDGE
To cut a straight line, you can use a straight edge template to guide the router base.
1.
2.
3.
4.
NOTE: Check the bit location to ensure the cut will be made in the correct location.
5.
6.
CUTTING A CURVED LINE WITH A TEMPLATE
To cut a curved line, you can use a curved template to guide the router base.
CUTTING A CURVED LINE WITH A TEMPLATE – cont’d
1.
NOTE: The radius of curve must be greater than 2 1/2" for the router base to properly follow the
curved template.
2.
3.
4.
5.
NOTE: Check bit location to ensure cut will be made in the correct location.
6.
7.
INSTALLING THE STRAIGHT EDGE GUIDE ON THE ROUTER BASE
1.
NOTE: Loosen the screws so they do not extend into the straight edge guide mounting holes.
INSTALLING THE STRAIGHT EDGE GUIDE ON THE ROUTER BASE – cont’d
2.
3.
4.
CUTTING WHILE USING THE STRAIGHT EDGE GUIDE
NOTE: After setting the edge guide to the desired position, make a test cut on a scrap piece of
material to verify you have the correct setting.
1.
NOTE: Make sure there is adequate clearance under the workpiece for the bit to travel and the edge
is clear for the straight edge guide to move freely.
2.
NOTE: Make sure the bit does NOT touch the workpiece until the motor is up to full speed.
3.
4.
INSTALLING THE FLEXIBLE SHAFT
NOTE: The head of the flexible shaft should not be excessively bent. If excessive heating is
observed, stop using the flexible shaft immediately. Remove the cable from the flexible shaft body
and inspect it for a permanent bend or other damage. Replace damaged cable.
1.
2.
3.
NOTE:
a)
b)
4.
5.
INSTALLING A CUTTING BIT INTO THE FLEXIBLE SHAFT
1
2.
NOTE: The flexible shaft uses a 1/8" collet that will accept all cutting accessories with a 1/8" shank.
3.
GENERAL
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for
the life of the unit under normal conditions. Therefore, no further lubrication is required.
- 14 -

!
WARNING: Before turning the power switch ON, make sure you are holding the
tool firmly with both hands. Starting torque will cause the tool to twist.
DANGER: Do not attempt cutting around outlet boxes in drywall until:
ADJUSTING THE FREEHAND CUTTING GUIDE – cont’d
3.
CUTTING BIT APPLICATIONS
Soft wood* refers to spruce, pine and fir (SPF)
NOTE: Refer to the above chart for materials, material thickness, speed of the tool and recom-
mended cut feet per minute to be used with the various cutting bits. The speeds referenced
chart are intended as a guide only and must be adjusted according to hardness, density and
characteristics of the material being cut. Material thickness must never exceed the length of the
cutting flutes. Making practice cuts on a scrap workpiece that is the same material as the good
workpiece will assist you in selecting the speeds that will produce the smoothest cut.
ROUTER BIT APPLICATIONS
PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE
Before attempting to work on an actual project, take the time to make a few practice cuts with
your spin saw. Use some scraps of material that are the same material as will be used in your
actual project.
1.
2.
3.
4.
5.
6.
NOTE: DO NOT let the bit come into contact with the workpiece until the power switch is turned
ON and the tool is up to full speed.
7.
PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE – cont’d
8.
NOTE: Except for cutting around outlet boxes in drywall, always cut in a clockwise direction.
9.
1.
2.
CUTTING TIPS
The rotating cutting action of the bit will cause a slight pull to the left when cutting. Natural variations
in the structure of wood will cause the bit to “wander”. This tendency will be magnified when applying
too much pressure to the bit.
CUTTING TIPS – cont’d
Slower cutting gives you better control. Excessive pressure or fast cutting will increase the bit
temperature and shorten the life of the bit.
When cutting a hole in a vertical surface, avoid ending the cut at the bottom of the hole. Always start
and end the cut at the “top” so the cut out part will not drop onto the rotating bit. Always turn the tool
OFF before removing it from the workpiece.
CUTTING OUTLET OPENINGS IN DRYWALL
1.
2.
CUTTING OUTLET OPENINGS IN DRYWALL – cont’d
3.
4.
5.
6.
7.
8.
9.
DANGER: Do not attempt to use this tool to make cut outs around any fixture or
opening which has live electrical wires or on any wall which may have electrical
wiring behind it. If a live wire is contacted, the bit could conduct the electric
current to the tool, creating an electrocution hazard for the operator. Turn OFF
breakers or remove fuses to disconnect the electric circuit in the area of work.
Always hold the tool by its insulated housing when working in areas where there
is a possibility of contacting electric wires. Always wear eye, ear and dust
protection when operating this tool.
Before installing drywall, push the electrical wires to the back of the outlet box as far as possible
so they will not be cut by the bit when cutting the opening.
Before fastening the drywall sheet over the electrical box, mark the sheet as close as possible to
the centre of the box opening. Mark should be on the side of the drywall facing you.
When fastening the drywall in place, do not place nails or screws closer than 12" from the box.
This will prevent the drywall from becoming deformed under pressure.
Install the cutting bit, assist handle and freehand cutting guide as outlined in Fig. 1, 2 & 3. Adjust
depth of cut so the bit will protrude 1/8" beyond the thickness of the drywall (Fig. 7).
Hold the tool firmly with both hands and turn it ON. Plunge the bit through the drywall at the mark
indicating the centre of the box. See Fig. 10 for cutting pattern.
Move the bit slowly to the right until you feel and hear the bit contacting the inside of the box.
Pull the bit out far enough to slip it over the edge of the box. Once the bit is outside the box, push
it back to full depth beside the outside edge of the box.
Move the tool upward while applying slight pressure toward the centre of the box. When you feel
the bit reach the top right corner of the box, move the tool to the left while applying slight pressure
downward toward the centre of the box.
Continue moving the tool around the box in a counter-clockwise direction while maintaining slight
pressure toward the centre of the box. When the box cut out is complete, turn the tool OFF and
remove it from the cut out.
Fig. 10
CUTTING OUTLET OPENINGS IN DRYWALL – cont’d
10.
NOTE: Always move the cutting bit in a counter- clockwise direction around the outlet box. The
natural tendency of the cutting bit to move to the left will make it easier to cut close to the box.
INSTALLING THE CIRCLE CUTTING GUIDE
The circle cutting guide accessory is ideal for precision cutting of circles. This circle cutting guide must
be attached to the freehand cutting guide.
1.
2.
NOTE: Make sure the scallops of the insert mate properly with the scallops inside the freehand
cutting guide foot.
3.
NOTE: Make sure pointed pivot pin (5) is pointing away from the tool.
INSTALLING THE CIRCLE CUTTING GUIDE – cont’d
4.
NOTES:
a)
b)
5.
NOTE: Check circle cutting guide radius setting by measuring from the pivot point to the outside of
the cutting bit.
CIRCLE CUTTING GUIDE OPERATION
Before turning the tool ON, check to make sure bit and all accessory fasteners are securely
tightened.
1.
2.
CIRCLE CUTTING GUIDE OPERATION – cont’d
3.
NOTE: Check the circle cutting guide radius setting by measuring from the pivot point to the outside
of the spiral bit.
4.
NOTE: DO NOT let the bit touch the workpiece before switch is turned ON and the tool is up to full
speed.
5.
6.
7.
The router accessory converts your spin saw into a small hobby plunge router that is capable of
handling small 1/4" shank router bits as well as the spiral cutting bits. The plunge feature allows you
to pre-set up to six different cutting depths.
ROUTER ACCESSORY INSTALLATION
1.
2.
3.
NOTE: The raised hole in the mounting collar will slide over the spindle locking button.
4.
ROUTER ACCESSORY INSTALLATION - cont’d
5.
NOTE: Hand tighten only.
6.
SETTING THE ROUTER DEPTH FOR SINGLE DEPTH ONLY
Depth of cutting is controlled by sliding the router base up and down on the guide rods and locking it
in place.
1.
2.
3.
4.
5.
6.
SETTING THE PLUNGE DEPTH
Up to six different plunge depths can be pre-set by using the depth stop rod and the plunge action
turret. This provides for quick changes between depth settings.
1.
2.
3.
4.
5.
6.
NOTE: Up to six different plunge depths can be achieved by simply rotating the depth stop.
7.
FREEHAND CUTTING AND ROUTING
When the router base accessory is installed on the spin saw, it will function as a small router to be
used for freehand cutting of irregular shaped patterns. You can cut patterns out of the workpiece with
the cutting bit or route patterns into the workpiece with small router bits.
FREEHAND CUTTING
1.
2.
3.
4.
FREEHAND ROUTING
Use the router base with small router bits to perform various freehand routing projects (Fig. 19).
1.
2.
3.
4.
FREEHAND ROUTING – cont’d
5.
CUTTING A STRAIGHT LINE WITH A STRAIGHT EDGE
To cut a straight line, you can use a straight edge template to guide the router base.
1.
2.
3.
4.
NOTE: Check the bit location to ensure the cut will be made in the correct location.
5.
6.
CUTTING A CURVED LINE WITH A TEMPLATE
To cut a curved line, you can use a curved template to guide the router base.
CUTTING A CURVED LINE WITH A TEMPLATE – cont’d
1.
NOTE: The radius of curve must be greater than 2 1/2" for the router base to properly follow the
curved template.
2.
3.
4.
5.
NOTE: Check bit location to ensure cut will be made in the correct location.
6.
7.
INSTALLING THE STRAIGHT EDGE GUIDE ON THE ROUTER BASE
1.
NOTE: Loosen the screws so they do not extend into the straight edge guide mounting holes.
INSTALLING THE STRAIGHT EDGE GUIDE ON THE ROUTER BASE – cont’d
2.
3.
4.
CUTTING WHILE USING THE STRAIGHT EDGE GUIDE
NOTE: After setting the edge guide to the desired position, make a test cut on a scrap piece of
material to verify you have the correct setting.
1.
NOTE: Make sure there is adequate clearance under the workpiece for the bit to travel and the edge
is clear for the straight edge guide to move freely.
2.
NOTE: Make sure the bit does NOT touch the workpiece until the motor is up to full speed.
3.
4.
INSTALLING THE FLEXIBLE SHAFT
NOTE: The head of the flexible shaft should not be excessively bent. If excessive heating is
observed, stop using the flexible shaft immediately. Remove the cable from the flexible shaft body
and inspect it for a permanent bend or other damage. Replace damaged cable.
1.
2.
3.
NOTE:
a)
b)
4.
5.
INSTALLING A CUTTING BIT INTO THE FLEXIBLE SHAFT
1
2.
NOTE: The flexible shaft uses a 1/8" collet that will accept all cutting accessories with a 1/8" shank.
3.
GENERAL
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for
the life of the unit under normal conditions. Therefore, no further lubrication is required.
- 15 -

ADJUSTING THE FREEHAND CUTTING GUIDE – cont’d
3.
CUTTING BIT APPLICATIONS
Soft wood* refers to spruce, pine and fir (SPF)
NOTE: Refer to the above chart for materials, material thickness, speed of the tool and recom-
mended cut feet per minute to be used with the various cutting bits. The speeds referenced
chart are intended as a guide only and must be adjusted according to hardness, density and
characteristics of the material being cut. Material thickness must never exceed the length of the
cutting flutes. Making practice cuts on a scrap workpiece that is the same material as the good
workpiece will assist you in selecting the speeds that will produce the smoothest cut.
ROUTER BIT APPLICATIONS
PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE
Before attempting to work on an actual project, take the time to make a few practice cuts with
your spin saw. Use some scraps of material that are the same material as will be used in your
actual project.
1.
2.
3.
4.
5.
6.
NOTE: DO NOT let the bit come into contact with the workpiece until the power switch is turned
ON and the tool is up to full speed.
7.
PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE – cont’d
8.
NOTE: Except for cutting around outlet boxes in drywall, always cut in a clockwise direction.
9.
1.
2.
CUTTING TIPS
The rotating cutting action of the bit will cause a slight pull to the left when cutting. Natural variations
in the structure of wood will cause the bit to “wander”. This tendency will be magnified when applying
too much pressure to the bit.
CUTTING TIPS – cont’d
Slower cutting gives you better control. Excessive pressure or fast cutting will increase the bit
temperature and shorten the life of the bit.
When cutting a hole in a vertical surface, avoid ending the cut at the bottom of the hole. Always start
and end the cut at the “top” so the cut out part will not drop onto the rotating bit. Always turn the tool
OFF before removing it from the workpiece.
CUTTING OUTLET OPENINGS IN DRYWALL
1.
2.
CUTTING OUTLET OPENINGS IN DRYWALL – cont’d
3.
4.
5.
6.
7.
8.
9.
CUTTING OUTLET OPENINGS IN DRYWALL – cont’d
10.
NOTE: Always move the cutting bit in a counter- clockwise direction around the outlet box. The
natural tendency of the cutting bit to move to the left will make it easier to cut close to the box.
INSTALLING THE CIRCLE CUTTING GUIDE
The circle cutting guide accessory is ideal for precision cutting of circles. This circle cutting guide must
be attached to the freehand cutting guide.
1.
2.
NOTE: Make sure the scallops of the insert mate properly with the scallops inside the freehand
cutting guide foot.
3.
NOTE: Make sure pointed pivot pin (5) is pointing away from the tool.
INSTALLING THE CIRCLE CUTTING GUIDE – cont’d
4.
The completed electrical box cut out will be accurately and neatly cut (Fig. 11).
Install the assist handle and install and adjust the freehand cutting guide on the tool as illustrated
in Fig. 1, 2 & 7.
Insert the externally threaded circle cutting guide mounting insert (1) into the bottom of the
freehand cutting guide (2) (Fig. 12).
Place the circle cutting guide mounting hole (3) over the externally threaded circle cutting guide
mounting insert (4).
Screw the internally threaded circle cutting guide mounting disc (6) onto the externally threaded
circle cutting guide mounting insert and hand tighten.
Fig. 11
Fig. 12
NOTES:
a)
b)
5.
NOTE: Check circle cutting guide radius setting by measuring from the pivot point to the outside of
the cutting bit.
CIRCLE CUTTING GUIDE OPERATION
Before turning the tool ON, check to make sure bit and all accessory fasteners are securely
tightened.
1.
2.
CIRCLE CUTTING GUIDE OPERATION – cont’d
3.
NOTE: Check the circle cutting guide radius setting by measuring from the pivot point to the outside
of the spiral bit.
4.
NOTE: DO NOT let the bit touch the workpiece before switch is turned ON and the tool is up to full
speed.
5.
6.
7.
The router accessory converts your spin saw into a small hobby plunge router that is capable of
handling small 1/4" shank router bits as well as the spiral cutting bits. The plunge feature allows you
to pre-set up to six different cutting depths.
ROUTER ACCESSORY INSTALLATION
1.
2.
3.
NOTE: The raised hole in the mounting collar will slide over the spindle locking button.
4.
ROUTER ACCESSORY INSTALLATION - cont’d
5.
NOTE: Hand tighten only.
6.
SETTING THE ROUTER DEPTH FOR SINGLE DEPTH ONLY
Depth of cutting is controlled by sliding the router base up and down on the guide rods and locking it
in place.
1.
2.
3.
4.
5.
6.
SETTING THE PLUNGE DEPTH
Up to six different plunge depths can be pre-set by using the depth stop rod and the plunge action
turret. This provides for quick changes between depth settings.
1.
2.
3.
4.
5.
6.
NOTE: Up to six different plunge depths can be achieved by simply rotating the depth stop.
7.
FREEHAND CUTTING AND ROUTING
When the router base accessory is installed on the spin saw, it will function as a small router to be
used for freehand cutting of irregular shaped patterns. You can cut patterns out of the workpiece with
the cutting bit or route patterns into the workpiece with small router bits.
FREEHAND CUTTING
1.
2.
3.
4.
FREEHAND ROUTING
Use the router base with small router bits to perform various freehand routing projects (Fig. 19).
1.
2.
3.
4.
FREEHAND ROUTING – cont’d
5.
CUTTING A STRAIGHT LINE WITH A STRAIGHT EDGE
To cut a straight line, you can use a straight edge template to guide the router base.
1.
2.
3.
4.
NOTE: Check the bit location to ensure the cut will be made in the correct location.
5.
6.
CUTTING A CURVED LINE WITH A TEMPLATE
To cut a curved line, you can use a curved template to guide the router base.
CUTTING A CURVED LINE WITH A TEMPLATE – cont’d
1.
NOTE: The radius of curve must be greater than 2 1/2" for the router base to properly follow the
curved template.
2.
3.
4.
5.
NOTE: Check bit location to ensure cut will be made in the correct location.
6.
7.
INSTALLING THE STRAIGHT EDGE GUIDE ON THE ROUTER BASE
1.
NOTE: Loosen the screws so they do not extend into the straight edge guide mounting holes.
INSTALLING THE STRAIGHT EDGE GUIDE ON THE ROUTER BASE – cont’d
2.
3.
4.
CUTTING WHILE USING THE STRAIGHT EDGE GUIDE
NOTE: After setting the edge guide to the desired position, make a test cut on a scrap piece of
material to verify you have the correct setting.
1.
NOTE: Make sure there is adequate clearance under the workpiece for the bit to travel and the edge
is clear for the straight edge guide to move freely.
2.
NOTE: Make sure the bit does NOT touch the workpiece until the motor is up to full speed.
3.
4.
INSTALLING THE FLEXIBLE SHAFT
NOTE: The head of the flexible shaft should not be excessively bent. If excessive heating is
observed, stop using the flexible shaft immediately. Remove the cable from the flexible shaft body
and inspect it for a permanent bend or other damage. Replace damaged cable.
1.
2.
3.
NOTE:
a)
b)
4.
5.
INSTALLING A CUTTING BIT INTO THE FLEXIBLE SHAFT
1
2.
NOTE: The flexible shaft uses a 1/8" collet that will accept all cutting accessories with a 1/8" shank.
3.
GENERAL
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for
the life of the unit under normal conditions. Therefore, no further lubrication is required.
- 16 -

!
ADJUSTING THE FREEHAND CUTTING GUIDE – cont’d
3.
CUTTING BIT APPLICATIONS
Soft wood* refers to spruce, pine and fir (SPF)
NOTE: Refer to the above chart for materials, material thickness, speed of the tool and recom-
mended cut feet per minute to be used with the various cutting bits. The speeds referenced
chart are intended as a guide only and must be adjusted according to hardness, density and
characteristics of the material being cut. Material thickness must never exceed the length of the
cutting flutes. Making practice cuts on a scrap workpiece that is the same material as the good
workpiece will assist you in selecting the speeds that will produce the smoothest cut.
ROUTER BIT APPLICATIONS
PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE
Before attempting to work on an actual project, take the time to make a few practice cuts with
your spin saw. Use some scraps of material that are the same material as will be used in your
actual project.
1.
2.
3.
4.
5.
6.
NOTE: DO NOT let the bit come into contact with the workpiece until the power switch is turned
ON and the tool is up to full speed.
7.
PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE – cont’d
8.
NOTE: Except for cutting around outlet boxes in drywall, always cut in a clockwise direction.
9.
1.
2.
CUTTING TIPS
The rotating cutting action of the bit will cause a slight pull to the left when cutting. Natural variations
in the structure of wood will cause the bit to “wander”. This tendency will be magnified when applying
too much pressure to the bit.
CUTTING TIPS – cont’d
Slower cutting gives you better control. Excessive pressure or fast cutting will increase the bit
temperature and shorten the life of the bit.
When cutting a hole in a vertical surface, avoid ending the cut at the bottom of the hole. Always start
and end the cut at the “top” so the cut out part will not drop onto the rotating bit. Always turn the tool
OFF before removing it from the workpiece.
CUTTING OUTLET OPENINGS IN DRYWALL
1.
2.
CUTTING OUTLET OPENINGS IN DRYWALL – cont’d
3.
4.
5.
6.
7.
8.
9.
WARNING: Unplug the tool from the power source before changing accessories,
changing bits and making adjustments.
CUTTING OUTLET OPENINGS IN DRYWALL – cont’d
10.
NOTE: Always move the cutting bit in a counter- clockwise direction around the outlet box. The
natural tendency of the cutting bit to move to the left will make it easier to cut close to the box.
INSTALLING THE CIRCLE CUTTING GUIDE
The circle cutting guide accessory is ideal for precision cutting of circles. This circle cutting guide must
be attached to the freehand cutting guide.
1.
2.
NOTE: Make sure the scallops of the insert mate properly with the scallops inside the freehand
cutting guide foot.
3.
NOTE: Make sure pointed pivot pin (5) is pointing away from the tool.
INSTALLING THE CIRCLE CUTTING GUIDE – cont’d
4.
NOTES:
a)
b)
5.
NOTE: Check circle cutting guide radius setting by measuring from the pivot point to the outside of
the cutting bit.
CIRCLE CUTTING GUIDE OPERATION
Before turning the tool ON, check to make sure bit and all accessory fasteners are securely
tightened.
1.
2.
CIRCLE CUTTING GUIDE OPERATION – cont’d
3.
NOTE: Check the circle cutting guide radius setting by measuring from the pivot point to the outside
of the spiral bit.
4.
Make sure the boss (7) on the cutting guide mounting disc goes through the hole in the circle
guide.
Do not over tighten the circle cutting guide mounting plastic parts. Hand tighten only.
Adjust the circle cutting guide radius by loosening the pivot point knob (8), sliding it to the correct
circle radius and re-tightening in the desired location.
Mark the centre of the circle you wish to cut on the workpiece and drill a 6 mm or 15/64" pilot hole.
Adjust cutting bit depth to 1/8" longer than the thickness of the material to be cut (Fig. 7).
Adjust the circle cutting guide radius by loosening the pivot point knob, sliding it to the correct
circle radius and re-tightening in the desired location.
Rest the edge of the freehand cutting guide on the workpiece with the bit at an angle of about 45°
(Fig. 13). Insert the circle cutting guide pivot point into the pilot hole drilled at the centre of the
circle.
Fig. 13
NOTE: DO NOT let the bit touch the workpiece before switch is turned ON and the tool is up to full
speed.
5.
6.
7.
The router accessory converts your spin saw into a small hobby plunge router that is capable of
handling small 1/4" shank router bits as well as the spiral cutting bits. The plunge feature allows you
to pre-set up to six different cutting depths.
WARNING: Unplug the tool from the power source before changing accessories,
changing bits and making adjustments.
WARNING: Before turning the tool ON, check to make sure the bit and all acces-
sory fasteners are securely tightened.
ROUTER ACCESSORY INSTALLATION
1.
2.
3.
NOTE: The raised hole in the mounting collar will slide over the spindle locking button.
4.
ROUTER ACCESSORY INSTALLATION - cont’d
5.
NOTE: Hand tighten only.
6.
SETTING THE ROUTER DEPTH FOR SINGLE DEPTH ONLY
Depth of cutting is controlled by sliding the router base up and down on the guide rods and locking it
in place.
1.
2.
3.
4.
5.
6.
SETTING THE PLUNGE DEPTH
Up to six different plunge depths can be pre-set by using the depth stop rod and the plunge action
turret. This provides for quick changes between depth settings.
1.
2.
3.
4.
5.
6.
NOTE: Up to six different plunge depths can be achieved by simply rotating the depth stop.
7.
FREEHAND CUTTING AND ROUTING
When the router base accessory is installed on the spin saw, it will function as a small router to be
used for freehand cutting of irregular shaped patterns. You can cut patterns out of the workpiece with
the cutting bit or route patterns into the workpiece with small router bits.
FREEHAND CUTTING
1.
2.
3.
4.
FREEHAND ROUTING
Use the router base with small router bits to perform various freehand routing projects (Fig. 19).
1.
2.
3.
4.
FREEHAND ROUTING – cont’d
5.
CUTTING A STRAIGHT LINE WITH A STRAIGHT EDGE
To cut a straight line, you can use a straight edge template to guide the router base.
1.
2.
3.
4.
NOTE: Check the bit location to ensure the cut will be made in the correct location.
5.
6.
CUTTING A CURVED LINE WITH A TEMPLATE
To cut a curved line, you can use a curved template to guide the router base.
CUTTING A CURVED LINE WITH A TEMPLATE – cont’d
1.
NOTE: The radius of curve must be greater than 2 1/2" for the router base to properly follow the
curved template.
2.
3.
4.
5.
NOTE: Check bit location to ensure cut will be made in the correct location.
6.
7.
INSTALLING THE STRAIGHT EDGE GUIDE ON THE ROUTER BASE
1.
NOTE: Loosen the screws so they do not extend into the straight edge guide mounting holes.
INSTALLING THE STRAIGHT EDGE GUIDE ON THE ROUTER BASE – cont’d
2.
3.
4.
CUTTING WHILE USING THE STRAIGHT EDGE GUIDE
NOTE: After setting the edge guide to the desired position, make a test cut on a scrap piece of
material to verify you have the correct setting.
1.
NOTE: Make sure there is adequate clearance under the workpiece for the bit to travel and the edge
is clear for the straight edge guide to move freely.
2.
NOTE: Make sure the bit does NOT touch the workpiece until the motor is up to full speed.
3.
4.
INSTALLING THE FLEXIBLE SHAFT
NOTE: The head of the flexible shaft should not be excessively bent. If excessive heating is
observed, stop using the flexible shaft immediately. Remove the cable from the flexible shaft body
and inspect it for a permanent bend or other damage. Replace damaged cable.
1.
2.
3.
NOTE:
a)
b)
4.
5.
INSTALLING A CUTTING BIT INTO THE FLEXIBLE SHAFT
1
2.
NOTE: The flexible shaft uses a 1/8" collet that will accept all cutting accessories with a 1/8" shank.
3.
GENERAL
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for
the life of the unit under normal conditions. Therefore, no further lubrication is required.
- 17 -

!
!
ADJUSTING THE FREEHAND CUTTING GUIDE – cont’d
3.
CUTTING BIT APPLICATIONS
Soft wood* refers to spruce, pine and fir (SPF)
NOTE: Refer to the above chart for materials, material thickness, speed of the tool and recom-
mended cut feet per minute to be used with the various cutting bits. The speeds referenced
chart are intended as a guide only and must be adjusted according to hardness, density and
characteristics of the material being cut. Material thickness must never exceed the length of the
cutting flutes. Making practice cuts on a scrap workpiece that is the same material as the good
workpiece will assist you in selecting the speeds that will produce the smoothest cut.
ROUTER BIT APPLICATIONS
PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE
Before attempting to work on an actual project, take the time to make a few practice cuts with
your spin saw. Use some scraps of material that are the same material as will be used in your
actual project.
1.
2.
3.
4.
5.
6.
NOTE: DO NOT let the bit come into contact with the workpiece until the power switch is turned
ON and the tool is up to full speed.
7.
PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE – cont’d
8.
NOTE: Except for cutting around outlet boxes in drywall, always cut in a clockwise direction.
9.
1.
2.
CUTTING TIPS
The rotating cutting action of the bit will cause a slight pull to the left when cutting. Natural variations
in the structure of wood will cause the bit to “wander”. This tendency will be magnified when applying
too much pressure to the bit.
CUTTING TIPS – cont’d
Slower cutting gives you better control. Excessive pressure or fast cutting will increase the bit
temperature and shorten the life of the bit.
When cutting a hole in a vertical surface, avoid ending the cut at the bottom of the hole. Always start
and end the cut at the “top” so the cut out part will not drop onto the rotating bit. Always turn the tool
OFF before removing it from the workpiece.
CUTTING OUTLET OPENINGS IN DRYWALL
1.
2.
CUTTING OUTLET OPENINGS IN DRYWALL – cont’d
3.
4.
5.
6.
7.
8.
9.
WARNING: Unplug the tool from the power source before changing accessories,
changing bits and making adjustments.
CUTTING OUTLET OPENINGS IN DRYWALL – cont’d
10.
NOTE: Always move the cutting bit in a counter- clockwise direction around the outlet box. The
natural tendency of the cutting bit to move to the left will make it easier to cut close to the box.
INSTALLING THE CIRCLE CUTTING GUIDE
The circle cutting guide accessory is ideal for precision cutting of circles. This circle cutting guide must
be attached to the freehand cutting guide.
1.
2.
NOTE: Make sure the scallops of the insert mate properly with the scallops inside the freehand
cutting guide foot.
3.
NOTE: Make sure pointed pivot pin (5) is pointing away from the tool.
INSTALLING THE CIRCLE CUTTING GUIDE – cont’d
4.
NOTES:
a)
b)
5.
NOTE: Check circle cutting guide radius setting by measuring from the pivot point to the outside of
the cutting bit.
CIRCLE CUTTING GUIDE OPERATION
Before turning the tool ON, check to make sure bit and all accessory fasteners are securely
tightened.
1.
2.
CIRCLE CUTTING GUIDE OPERATION – cont’d
3.
NOTE: Check the circle cutting guide radius setting by measuring from the pivot point to the outside
of the spiral bit.
4.
NOTE: DO NOT let the bit touch the workpiece before switch is turned ON and the tool is up to full
speed.
5.
6.
7.
The router accessory converts your spin saw into a small hobby plunge router that is capable of
handling small 1/4" shank router bits as well as the spiral cutting bits. The plunge feature allows you
to pre-set up to six different cutting depths.
Turn the switch ON.
When the motor is up to full speed, slowly tip the tool and circle cutting guide assembly to an
upright position, letting the bit cut into the workpiece
(Fig. 14). Be careful to keep the pivot point located at the centre of the circle to be cut. Once the
tool has reached the upright position and the bit has cut through the workpiece, slowly move the
tool in a clockwise direction using slow steady pressure to make the cut. Continue to cut the circle,
keeping the tool upright and rotating around the circle cutting guide pivot point.
When cut is complete, turn the tool OFF, wait until it comes to a complete stop and remove it from
the workpiece.
Fig. 14
WARNING: Unplug the tool from the power source before changing accessories,
changing bits and making adjustments.
WARNING: Before turning the tool ON, check to make sure the bit and all acces-
sory fasteners are securely tightened.
ROUTER ACCESSORY INSTALLATION
1.
2.
3.
NOTE: The raised hole in the mounting collar will slide over the spindle locking button.
4.
ROUTER ACCESSORY INSTALLATION - cont’d
5.
NOTE: Hand tighten only.
6.
SETTING THE ROUTER DEPTH FOR SINGLE DEPTH ONLY
Depth of cutting is controlled by sliding the router base up and down on the guide rods and locking it
in place.
1.
2.
3.
4.
5.
6.
SETTING THE PLUNGE DEPTH
Up to six different plunge depths can be pre-set by using the depth stop rod and the plunge action
turret. This provides for quick changes between depth settings.
1.
2.
3.
4.
5.
6.
NOTE: Up to six different plunge depths can be achieved by simply rotating the depth stop.
7.
FREEHAND CUTTING AND ROUTING
When the router base accessory is installed on the spin saw, it will function as a small router to be
used for freehand cutting of irregular shaped patterns. You can cut patterns out of the workpiece with
the cutting bit or route patterns into the workpiece with small router bits.
FREEHAND CUTTING
1.
2.
3.
4.
FREEHAND ROUTING
Use the router base with small router bits to perform various freehand routing projects (Fig. 19).
1.
2.
3.
4.
FREEHAND ROUTING – cont’d
5.
CUTTING A STRAIGHT LINE WITH A STRAIGHT EDGE
To cut a straight line, you can use a straight edge template to guide the router base.
1.
2.
3.
4.
NOTE: Check the bit location to ensure the cut will be made in the correct location.
5.
6.
CUTTING A CURVED LINE WITH A TEMPLATE
To cut a curved line, you can use a curved template to guide the router base.
CUTTING A CURVED LINE WITH A TEMPLATE – cont’d
1.
NOTE: The radius of curve must be greater than 2 1/2" for the router base to properly follow the
curved template.
2.
3.
4.
5.
NOTE: Check bit location to ensure cut will be made in the correct location.
6.
7.
INSTALLING THE STRAIGHT EDGE GUIDE ON THE ROUTER BASE
1.
NOTE: Loosen the screws so they do not extend into the straight edge guide mounting holes.
INSTALLING THE STRAIGHT EDGE GUIDE ON THE ROUTER BASE – cont’d
2.
3.
4.
CUTTING WHILE USING THE STRAIGHT EDGE GUIDE
NOTE: After setting the edge guide to the desired position, make a test cut on a scrap piece of
material to verify you have the correct setting.
1.
NOTE: Make sure there is adequate clearance under the workpiece for the bit to travel and the edge
is clear for the straight edge guide to move freely.
2.
NOTE: Make sure the bit does NOT touch the workpiece until the motor is up to full speed.
3.
4.
INSTALLING THE FLEXIBLE SHAFT
NOTE: The head of the flexible shaft should not be excessively bent. If excessive heating is
observed, stop using the flexible shaft immediately. Remove the cable from the flexible shaft body
and inspect it for a permanent bend or other damage. Replace damaged cable.
1.
2.
3.
NOTE:
a)
b)
4.
5.
INSTALLING A CUTTING BIT INTO THE FLEXIBLE SHAFT
1
2.
NOTE: The flexible shaft uses a 1/8" collet that will accept all cutting accessories with a 1/8" shank.
3.
GENERAL
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for
the life of the unit under normal conditions. Therefore, no further lubrication is required.
- 18 -

ADJUSTING THE FREEHAND CUTTING GUIDE – cont’d
3.
CUTTING BIT APPLICATIONS
Soft wood* refers to spruce, pine and fir (SPF)
NOTE: Refer to the above chart for materials, material thickness, speed of the tool and recom-
mended cut feet per minute to be used with the various cutting bits. The speeds referenced
chart are intended as a guide only and must be adjusted according to hardness, density and
characteristics of the material being cut. Material thickness must never exceed the length of the
cutting flutes. Making practice cuts on a scrap workpiece that is the same material as the good
workpiece will assist you in selecting the speeds that will produce the smoothest cut.
ROUTER BIT APPLICATIONS
PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE
Before attempting to work on an actual project, take the time to make a few practice cuts with
your spin saw. Use some scraps of material that are the same material as will be used in your
actual project.
1.
2.
3.
4.
5.
6.
NOTE: DO NOT let the bit come into contact with the workpiece until the power switch is turned
ON and the tool is up to full speed.
7.
PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE – cont’d
8.
NOTE: Except for cutting around outlet boxes in drywall, always cut in a clockwise direction.
9.
1.
2.
CUTTING TIPS
The rotating cutting action of the bit will cause a slight pull to the left when cutting. Natural variations
in the structure of wood will cause the bit to “wander”. This tendency will be magnified when applying
too much pressure to the bit.
CUTTING TIPS – cont’d
Slower cutting gives you better control. Excessive pressure or fast cutting will increase the bit
temperature and shorten the life of the bit.
When cutting a hole in a vertical surface, avoid ending the cut at the bottom of the hole. Always start
and end the cut at the “top” so the cut out part will not drop onto the rotating bit. Always turn the tool
OFF before removing it from the workpiece.
CUTTING OUTLET OPENINGS IN DRYWALL
1.
2.
CUTTING OUTLET OPENINGS IN DRYWALL – cont’d
3.
4.
5.
6.
7.
8.
9.
CUTTING OUTLET OPENINGS IN DRYWALL – cont’d
10.
NOTE: Always move the cutting bit in a counter- clockwise direction around the outlet box. The
natural tendency of the cutting bit to move to the left will make it easier to cut close to the box.
INSTALLING THE CIRCLE CUTTING GUIDE
The circle cutting guide accessory is ideal for precision cutting of circles. This circle cutting guide must
be attached to the freehand cutting guide.
1.
2.
NOTE: Make sure the scallops of the insert mate properly with the scallops inside the freehand
cutting guide foot.
3.
NOTE: Make sure pointed pivot pin (5) is pointing away from the tool.
INSTALLING THE CIRCLE CUTTING GUIDE – cont’d
4.
NOTES:
a)
b)
5.
NOTE: Check circle cutting guide radius setting by measuring from the pivot point to the outside of
the cutting bit.
CIRCLE CUTTING GUIDE OPERATION
Before turning the tool ON, check to make sure bit and all accessory fasteners are securely
tightened.
1.
2.
CIRCLE CUTTING GUIDE OPERATION – cont’d
3.
NOTE: Check the circle cutting guide radius setting by measuring from the pivot point to the outside
of the spiral bit.
4.
NOTE: DO NOT let the bit touch the workpiece before switch is turned ON and the tool is up to full
speed.
5.
6.
7.
The router accessory converts your spin saw into a small hobby plunge router that is capable of
handling small 1/4" shank router bits as well as the spiral cutting bits. The plunge feature allows you
to pre-set up to six different cutting depths.
ROUTER ACCESSORY INSTALLATION
1.
2.
3.
NOTE: The raised hole in the mounting collar will slide over the spindle locking button.
4.
Remove any accessory already installed on the tool.
Turn the router base locking knob (1) counter clockwise until it no longer protrudes inside the
mounting collar (2) (Fig. 15).
Slide the router base mounting collar onto the bottom of motor housing (3). Align the spindle
locking button (4) with the spindle locking button opening (5). Align the key (6) on the motor
housing with the matching key way in the mounting collar.
Slide the motor housing into the mounting collar as far as it will go, then twist the motor housing
clockwise approximately 10° to lock the motor housing key and key way.
Fig. 15
ROUTER ACCESSORY INSTALLATION - cont’d
5.
NOTE: Hand tighten only.
6.
SETTING THE ROUTER DEPTH FOR SINGLE DEPTH ONLY
Depth of cutting is controlled by sliding the router base up and down on the guide rods and locking it
in place.
1.
2.
3.
4.
5.
6.
SETTING THE PLUNGE DEPTH
Up to six different plunge depths can be pre-set by using the depth stop rod and the plunge action
turret. This provides for quick changes between depth settings.
1.
2.
3.
4.
5.
6.
NOTE: Up to six different plunge depths can be achieved by simply rotating the depth stop.
7.
FREEHAND CUTTING AND ROUTING
When the router base accessory is installed on the spin saw, it will function as a small router to be
used for freehand cutting of irregular shaped patterns. You can cut patterns out of the workpiece with
the cutting bit or route patterns into the workpiece with small router bits.
FREEHAND CUTTING
1.
2.
3.
4.
FREEHAND ROUTING
Use the router base with small router bits to perform various freehand routing projects (Fig. 19).
1.
2.
3.
4.
FREEHAND ROUTING – cont’d
5.
CUTTING A STRAIGHT LINE WITH A STRAIGHT EDGE
To cut a straight line, you can use a straight edge template to guide the router base.
1.
2.
3.
4.
NOTE: Check the bit location to ensure the cut will be made in the correct location.
5.
6.
CUTTING A CURVED LINE WITH A TEMPLATE
To cut a curved line, you can use a curved template to guide the router base.
CUTTING A CURVED LINE WITH A TEMPLATE – cont’d
1.
NOTE: The radius of curve must be greater than 2 1/2" for the router base to properly follow the
curved template.
2.
3.
4.
5.
NOTE: Check bit location to ensure cut will be made in the correct location.
6.
7.
INSTALLING THE STRAIGHT EDGE GUIDE ON THE ROUTER BASE
1.
NOTE: Loosen the screws so they do not extend into the straight edge guide mounting holes.
INSTALLING THE STRAIGHT EDGE GUIDE ON THE ROUTER BASE – cont’d
2.
3.
4.
CUTTING WHILE USING THE STRAIGHT EDGE GUIDE
NOTE: After setting the edge guide to the desired position, make a test cut on a scrap piece of
material to verify you have the correct setting.
1.
NOTE: Make sure there is adequate clearance under the workpiece for the bit to travel and the edge
is clear for the straight edge guide to move freely.
2.
NOTE: Make sure the bit does NOT touch the workpiece until the motor is up to full speed.
3.
4.
INSTALLING THE FLEXIBLE SHAFT
NOTE: The head of the flexible shaft should not be excessively bent. If excessive heating is
observed, stop using the flexible shaft immediately. Remove the cable from the flexible shaft body
and inspect it for a permanent bend or other damage. Replace damaged cable.
1.
2.
3.
NOTE:
a)
b)
4.
5.
INSTALLING A CUTTING BIT INTO THE FLEXIBLE SHAFT
1
2.
NOTE: The flexible shaft uses a 1/8" collet that will accept all cutting accessories with a 1/8" shank.
3.
GENERAL
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for
the life of the unit under normal conditions. Therefore, no further lubrication is required.
- 19 -