Taco Comfort Solutions 007-F5-7IFC User manual

Instruction Sheet
“00” Cartridge Circulators
102-054
SUPERSEDES: May 1, 2010 EFFEC IVE: July 1, 2015
Plant I.D. 001-934
1. Maximum operating pressure is 125 psi (862 kPa).
2. Maximum water temperature not to exceed nameplate rating.
3. Cast iron circulators are to be used for closed loop systems. Bronze or stainless steel circulators are to be used for
open loop, fresh water, or potable water systems.
4. aco Cartridge circulator pumps are for indoor use only – employer uniquement a l´interieur.
1. Mounting position – Circulator must be mounted with the motor in a horizontal position. It may be mounted
vertically with the motor up, provided that the system pressure is at least 20 psi (138 kPa).
2. Rotating body – Body has an arrow on the front that indicates direction of flow. o rotate body, remove the four body
bolts, rotate body and replace bolts. Make sure that the junction box is NO located underneath the circulator. ( he
junction box must NO be located in the 6 o’clock position, as viewed from the motor end.)
3. Electrical connections – Observe all applicable codes when connecting to power supply. he motor is impedance
protected, and does not require overload protection. Either colored wire from the capacitor box can be attached to
either colored wire from the power supply. here is no “hot” or “common” wire leading from the capacitor box. ypical
installation would be to attach the white wire to the white (common) power supply wire and either the yellow or blue
wire to the black (hot) power supply wire. he pump cannot run backwards.
4. Fill system with tap water – he system must be filled before operating the circulator. he bearings are water lubri-
cated and should not be allowed to operate dry. Filling the system will result in immediate lubrication of the bearings.
It is always good practice to flush a new system of foreign matter before starting the circulator.
5. Circulator operation – Operate the circulator for 5 minutes immediately after filling system to purge remaining air from
the bearing chamber. his is especially important when installing the circulator during the off-season.

1. Disconnect the electrical supply.
2. Reduce system pressure to 0 psi and allow system to return to room temperature. Isolate the circulator by closing the
service valves or draining the system.
3. Remove the body bolts and swing motor assembly away from the body.
4. Install new motor, and reassemble circulator using the new gasket and bolts supplied.
5. Follow the “installation” procedure to start up the circulator.
1. Disconnect the electrical supply.
2. Reduce system pressure to 0 psi and allow system to return to room temperature. Isolate the circulator by closing the
service valves or draining the system.
3. Remove the body bolts and swing motor assembly away from the body.
4. Pull cartridge out of the motor housing.
5. Install replacement cartridge, making sure that the cover plate is between the cartridge flange and motor.
6. Make sure the replacement cartridge corresponds to the full circulator product number. A complete parts list is avail-
able from your local plumbing supply wholesaler.
7. Reassemble the circulator using the new gasket and bolts supplied.
8. Follow the “Installation” procedure to start up the circulator.
1. Replacement capacitor must have same rating as originally furnished.
aco, Inc. will repair or replace without charge
(at the company’s option) any aco 00 Series cir-
culator or circulator part which is proven defec-
tive under normal use within three (3) years from
the date of manufacture.
In order to obtain service under this warranty, it
is the responsibility of the purchaser to promptly
notify the local aco stocking distributor or aco
in writing and promptly deliver the subject product
or part, delivery prepaid, to the stocking distribu-
tor. For assistance on warranty returns, the pur-
chaser may either contact the local aco stock-
ing distributor or aco. If the subject product or
part contains no defect as covered in this war-
ranty, the purchaser will be billed for parts and
labor charges in effect at time of factory exami-
nation and repair.
Any aco product or part not installed or operated
in conformity with aco instructions or which has
been subject to misuse, misapplication, the addi-
tion of petroleum-based fluids or certain chemi-
cal additives to the systems, or other abuse, will
not be covered by this warranty.
If in doubt as to whether a particular substance
is suitable for use with a aco product or part, or
for any application restrictions, consult the
applicable aco instruction sheets or contact
aco at (401-942-8000).
aco reserves the right to provide replacement
products and parts which are substantially similar
in design and functionally equivalent to the
defective product or part. aco reserves the right
to make changes in details of design, construc-
tion, or arrangement of materials of its products
without notification.
his warranty gives the purchaser specific rights,
and the purchaser may have other rights which
vary from state to state. Some states do not
allow limitations on how long an implied warranty
lasts or on the exclusion of incidental or conse-
quential damages, so these limitations or exclu-
sions may not apply to you.
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