TAEHA PROCON-100 User manual

Pro Pump Controller (PROCON-100)
Operation Manual

Pro Pump Controller (ProCon-100) Rev3.6
2023/07/17 2/70 Copyright ©2023 by TAEHA CORP. All Rights Reserved
Contents
1 Safety Precautions ......................................................................................................................................................... 5
2 General Information...................................................................................................................................................... 9
2.1 General Information...................................................................................................................................................... 9
2.2 Warranty............................................................................................................................................................................. 9
2.3 Technical Support .......................................................................................................................................................... 9
2.4 Precautions......................................................................................................................................................................10
3 Features of Pro Pump Controller (ProCon-100) ............................................................................................11
3.1 Feature of ProCon-100..............................................................................................................................................11
3.2 Appearance and Specifications of ProCon-100 .............................................................................................12
3.2.1 Appearance of ProCon-100.............................................................................................................................12
3.2.2 Specification of ProCon-100 ...........................................................................................................................13
4 Name of each part of the Controller (ProCon-100) ....................................................................................14
4.1 ProCon-100 Detailed Description.........................................................................................................................14
4.2 Time Chart.......................................................................................................................................................................20
4.2.1 Time Mode ..............................................................................................................................................................20
4.2.2 Steady Mode ..........................................................................................................................................................21
5 Functions of Pro Pump Controller (ProCon-100)..........................................................................................22
5.1 Mode Description ........................................................................................................................................................22
5.1.1 Time Mode ..............................................................................................................................................................22
5.1.2 Steady Mode ..........................................................................................................................................................22
5.1.3 Metering Mode......................................................................................................................................................23
5.2 Setting Button................................................................................................................................................................25
5.3 Time Mode Setting......................................................................................................................................................27
5.3.1 Shot Time Setting.................................................................................................................................................28
5.3.2 Shot Speed Setting..............................................................................................................................................29
5.3.3 Suck Back Time Setting .....................................................................................................................................29

Pro Pump Controller (ProCon-100) Rev3.6
2023/07/17 3/70 Copyright ©2023 by TAEHA CORP. All Rights Reserved
5.3.4 Suck Back Speed Setting ..................................................................................................................................30
5.3.5 Compensation Setting........................................................................................................................................31
5.4 Steady Mode Setting..................................................................................................................................................32
5.4.1 Shot Speed Setting..............................................................................................................................................33
5.4.2 Suck Back Time Setting .....................................................................................................................................34
5.4.3 Suck Back Speed Setting ..................................................................................................................................35
5.4.4 Compensation Setting........................................................................................................................................36
5.5 Metering Mode Setting.............................................................................................................................................37
5.5.1 Volume Setting......................................................................................................................................................38
5.5.2 Shot Speed Setting..............................................................................................................................................39
5.5.3 Suck Back Time Setting .....................................................................................................................................40
5.5.4 Suck Back Speed Setting ..................................................................................................................................41
5.5.5 Compensation Setting........................................................................................................................................42
5.6 System Set.......................................................................................................................................................................43
5.6.1 Calibration................................................................................................................................................................44
5.6.2 Pressure Set.............................................................................................................................................................46
5.6.3 System I/O Check.................................................................................................................................................48
5.6.4 Parameter Setting.................................................................................................................................................49
5.7 Lock Function Setting ................................................................................................................................................49
5.7.1 Check Point before set-up the Lock Function........................................................................................50
5.7.2 How to set-up the lock function...................................................................................................................51
5.7.3 How to operate during locking .....................................................................................................................52
5.7.4 How to Unlock.......................................................................................................................................................53
5.8 Pressure sensor for PROCON-100 (option) .....................................................................................................55
5.8.1 Connection guide .................................................................................................................................................55
5.8.2 How to set up the pressure sensor function on controller..............................................................56
5.8.3 I/O communication for pressure transducer ...........................................................................................58
5.9 RS-232 Serial communication ................................................................................................................................59

Pro Pump Controller (ProCon-100) Rev3.6
2023/07/17 4/70 Copyright ©2023 by TAEHA CORP. All Rights Reserved
5.9.1 Protocol definition ...............................................................................................................................................59
5.9.2 Configuration command ...................................................................................................................................60
5.9.3 Status check command......................................................................................................................................62
5.9.4 Operation control command ..........................................................................................................................64
6 Controller Internal Configuration .........................................................................................................................67
7 Maintenance...................................................................................................................................................................68
7.1 Part Replacement.........................................................................................................................................................68
7.2 Trouble Shooting..........................................................................................................................................................69
7.3 Inspection and Measures .........................................................................................................................................70

Pro Pump Controller (ProCon-100) Rev3.6
2023/07/17 5/70 Copyright ©2023 by TAEHA CORP. All Rights Reserved
1Safety Precautions
This manual is applied to products manufactured and sold by Taeha Corp. (here in after referred to as
“our company”) and, therefore must not be used in partial or full copy without permission of our company.
This manual explains the specifications, installation, wiring, maintenance check, abnormal phenomena and
measures to be taken for our products. When using this product, please read this manual carefully, pay
enough attention to safety and handle it properly.
The safety precautions have been classified into “Danger” and “Caution”.
“Danger”means that dangerous situations can occur and death or serious injury
could result, if handled incorrectly.
“Caution”means that dangerous situations can occur if handled incorrectly.
Also you may get serious injury or physical damage.
In addition, even if it is indicated as caution, it may lead to serious consequences depending on the
situation. Since this is important for the safety of the user, please make sure you follow the instructions.

Pro Pump Controller (ProCon-100) Rev3.6
2023/07/17 6/70 Copyright ©2023 by TAEHA CORP. All Rights Reserved
Precautions against electric shock
Danger
1. This equipment is kept under high pressure for a while even after the main
power supply is cut off. When performing a wiring work or inspection that
touches all terminals of the terminal block, leave it for at least five minutes
after shutting off the power before you start the work.
2. To prevent electric shock and malfunction, please provide class 3 grounding
(100Ωor less, wire diameter 1.6mm or thicker).
3. Inspection and maintenance of this equipment must be performed by a
qualified technician(specialist).
4. Do not inspect equipment with wet hands, when the floor is wet or if there is
too much moisture. It may cause electric shock.
5. Be careful not to damage the cable, place heavy objects on it or fold it. In
case it is damaged, it may cause electric shock.
Precautions against fire
Danger
1. Do not install this equipment near inflammables, combustible organic solvents
or vapors. The heat and electrical operation can cause fire.
2. If this equipment malfunctions, disconnect the main power supply of the
equipment. The high current may cause a fire.
Precautions of wiring
Danger
1. Before conducting wiring work for maintenance etc., be sure to shut off all
the external power supplies used by the equipment.
Failure to do so may result in electric shock or damage to the equipment.
2. To supply power or operate the equipment after wiring, be sure to attach the
covers inside and outside the equipment. Failure to do so may result in injury
and electric shock.
Caution
1. Do not apply main power supply except for that of the voltage specified in
this user manual. It may cause malfunction.

Pro Pump Controller (ProCon-100) Rev3.6
2023/07/17 7/70 Copyright ©2023 by TAEHA CORP. All Rights Reserved
2. Make sure that terminal connections and wiring are correct. It may cause
malfunction.
3. While the electric current is being applied, do not change the wiring or detach
the connector. It may cause injury or equipment failure.
4. If the power wiring in the driving area is wrong, it may cause injury or damage
to the equipment due to malfunction. Be careful.
Precautions on installation
Caution
1. Do not install, store and use in places exposed to conductive dust, corrosive
gas, flammable gas, high temperature, condensation, wind and rain, etc.
2. Exposure to direct sunlight for a long time will degrade accuracy of the
equipment. Do not install, store or use in areas where there is direct sunlight.
3. When installing in an enclosed space, install a separate cooling fan to allow
the outside air to flow in and out, in order to maintain the temperature around
the equipment at 40℃or less. Overheating may cause fire or other accidents.
Precautions on use
Caution
1. Never modify this equipment. It may cause electric shock, injury, fire or
breakdown.
2. Once you modify this equipment, it cannot be covered by our warranty for
defects.
3. Before use, be sure to check that all covers are properly installed and verify if
there is no foreign material inside the equipment. Depending on the
circumstances, unexpected operation can occur and may result in injury.
4. If an alarm occurs during use, remove the cause of the alarm, check the safety,
and reuse it.
Danger
1. When the equipment of our company is used including robots (multi-joint
robot, rectangular coordinate robot, desktop robot), please be sure to install
a safety net in the robot operation area, and never approach the operation
area during operation.

Pro Pump Controller (ProCon-100) Rev3.6
2023/07/17 8/70 Copyright ©2023 by TAEHA CORP. All Rights Reserved
2. Equipment of our company include driving and rotating parts. Install a safety
net on the rotating parts and never approach it during operation.
Precautions for maintenance and inspection
Caution
1. When cleaning or repairing the equipment, be sure to turn off the power and
check the internal power supply for complete discharging, and then have it
carried out by a qualified maintenance specialist. Maintenance by non-experts
can cause breakdown.
2. If there is a breakdown of the equipment, do not disassemble the equipment.
Please contact our customer support team.
3. If dust accumulates on the equipment, it may cause malfunction. Clean up the
equipment periodically. When cleaning, please shut off the external power
completely and check whether the equipment has been fully discharged. There
is a danger of electric shock.
Precautions for disposal
Caution
1. When this equipment is disposed of, treat it as industrial waste.

Pro Pump Controller (ProCon-100) Rev3.6
2023/07/17 9/70 Copyright ©2023 by TAEHA CORP. All Rights Reserved
2General Information
2.1 General Information
This user manual provides the user and the equipment maintenance specialist with essential information
for operating the equipment. Therefore, it is strongly recommended that you should thoroughly
understand this user manual.
In order to have easy access to this user manual, it must be placed where it can be easily seen, near the
equipment.
2.2 Warranty
Except for a separate agreement and the following cases, the warranty period will be one year in the
event of defects.
- Following -
1. In case you modify the equipment without permission by Taeha Corp.
2. If someone other than the technical support personnel of Taeha Corp. modifies the equipment
or repairs the equipment without using the designated parts.
3. If any spare parts other than those specified by Taeha Corp. have been used for the product.
4. In case of intentional damage or damage due to consumer’s fault
5. In case of natural disasters or fire
2.3 Technical Support
If necessary, Taeha Corp. will provide technical support service for the customer. Please contact us by
phone or fax.
Contact
Phone : [phone]
Fax : [phone]
Email : t[email protected]
www.taehacorp.com

Pro Pump Controller (ProCon-100) Rev3.6
2023/07/17 10/70 Copyright ©2023 by TAEHA CORP. All Rights Reserved
2.4 Precautions
Danger
➢Be sure to use the designated power supply. The basic power of the
equipment is designated as AC220V 50/60Hz.
➢Be sure to use the designated air pressure. The basic air pressure of the
equipment is designated as 5kgf/cm2.
➢Do not operate with wet hands. There is a risk of electric shock.
➢During the operation, do not turn off the power or shut down the air pressure
unless the equipment is in danger/caution. Serious problems may arise with
the use of equipment.
➢Contact us in case of severe errors in the equipment.