TAEHA PROCON-100 User manual
Pro Pump Controller (PROCON-100)
Operation Manual
Pro Pump Controller (ProCon-100) Rev3.6
2023/07/17 2/70 Copyright ©2023 by TAEHA CORP. All Rights Reserved
Contents
1 Safety Precautions ......................................................................................................................................................... 5
2 General Information...................................................................................................................................................... 9
2.1 General Information...................................................................................................................................................... 9
2.2 Warranty............................................................................................................................................................................. 9
2.3 Technical Support .......................................................................................................................................................... 9
2.4 Precautions......................................................................................................................................................................10
3 Features of Pro Pump Controller (ProCon-100) ............................................................................................11
3.1 Feature of ProCon-100..............................................................................................................................................11
3.2 Appearance and Specifications of ProCon-100 .............................................................................................12
3.2.1 Appearance of ProCon-100.............................................................................................................................12
3.2.2 Specification of ProCon-100 ...........................................................................................................................13
4 Name of each part of the Controller (ProCon-100) ....................................................................................14
4.1 ProCon-100 Detailed Description.........................................................................................................................14
4.2 Time Chart.......................................................................................................................................................................20
4.2.1 Time Mode ..............................................................................................................................................................20
4.2.2 Steady Mode ..........................................................................................................................................................21
5 Functions of Pro Pump Controller (ProCon-100)..........................................................................................22
5.1 Mode Description ........................................................................................................................................................22
5.1.1 Time Mode ..............................................................................................................................................................22
5.1.2 Steady Mode ..........................................................................................................................................................22
5.1.3 Metering Mode......................................................................................................................................................23
5.2 Setting Button................................................................................................................................................................25
5.3 Time Mode Setting......................................................................................................................................................27
5.3.1 Shot Time Setting.................................................................................................................................................28
5.3.2 Shot Speed Setting..............................................................................................................................................29
5.3.3 Suck Back Time Setting .....................................................................................................................................29
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5.3.4 Suck Back Speed Setting ..................................................................................................................................30
5.3.5 Compensation Setting........................................................................................................................................31
5.4 Steady Mode Setting..................................................................................................................................................32
5.4.1 Shot Speed Setting..............................................................................................................................................33
5.4.2 Suck Back Time Setting .....................................................................................................................................34
5.4.3 Suck Back Speed Setting ..................................................................................................................................35
5.4.4 Compensation Setting........................................................................................................................................36
5.5 Metering Mode Setting.............................................................................................................................................37
5.5.1 Volume Setting......................................................................................................................................................38
5.5.2 Shot Speed Setting..............................................................................................................................................39
5.5.3 Suck Back Time Setting .....................................................................................................................................40
5.5.4 Suck Back Speed Setting ..................................................................................................................................41
5.5.5 Compensation Setting........................................................................................................................................42
5.6 System Set.......................................................................................................................................................................43
5.6.1 Calibration................................................................................................................................................................44
5.6.2 Pressure Set.............................................................................................................................................................46
5.6.3 System I/O Check.................................................................................................................................................48
5.6.4 Parameter Setting.................................................................................................................................................49
5.7 Lock Function Setting ................................................................................................................................................49
5.7.1 Check Point before set-up the Lock Function........................................................................................50
5.7.2 How to set-up the lock function...................................................................................................................51
5.7.3 How to operate during locking .....................................................................................................................52
5.7.4 How to Unlock.......................................................................................................................................................53
5.8 Pressure sensor for PROCON-100 (option) .....................................................................................................55
5.8.1 Connection guide .................................................................................................................................................55
5.8.2 How to set up the pressure sensor function on controller..............................................................56
5.8.3 I/O communication for pressure transducer ...........................................................................................58
5.9 RS-232 Serial communication ................................................................................................................................59
Pro Pump Controller (ProCon-100) Rev3.6
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5.9.1 Protocol definition ...............................................................................................................................................59
5.9.2 Configuration command ...................................................................................................................................60
5.9.3 Status check command......................................................................................................................................62
5.9.4 Operation control command ..........................................................................................................................64
6 Controller Internal Configuration .........................................................................................................................67
7 Maintenance...................................................................................................................................................................68
7.1 Part Replacement.........................................................................................................................................................68
7.2 Trouble Shooting..........................................................................................................................................................69
7.3 Inspection and Measures .........................................................................................................................................70
Pro Pump Controller (ProCon-100) Rev3.6
2023/07/17 5/70 Copyright ©2023 by TAEHA CORP. All Rights Reserved
1Safety Precautions
This manual is applied to products manufactured and sold by Taeha Corp. (here in after referred to as
“our company”) and, therefore must not be used in partial or full copy without permission of our company.
This manual explains the specifications, installation, wiring, maintenance check, abnormal phenomena and
measures to be taken for our products. When using this product, please read this manual carefully, pay
enough attention to safety and handle it properly.
The safety precautions have been classified into “Danger” and “Caution”.
“Danger”means that dangerous situations can occur and death or serious injury
could result, if handled incorrectly.
“Caution”means that dangerous situations can occur if handled incorrectly.
Also you may get serious injury or physical damage.
In addition, even if it is indicated as caution, it may lead to serious consequences depending on the
situation. Since this is important for the safety of the user, please make sure you follow the instructions.
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Precautions against electric shock
Danger
1. This equipment is kept under high pressure for a while even after the main
power supply is cut off. When performing a wiring work or inspection that
touches all terminals of the terminal block, leave it for at least five minutes
after shutting off the power before you start the work.
2. To prevent electric shock and malfunction, please provide class 3 grounding
(100Ωor less, wire diameter 1.6mm or thicker).
3. Inspection and maintenance of this equipment must be performed by a
qualified technician(specialist).
4. Do not inspect equipment with wet hands, when the floor is wet or if there is
too much moisture. It may cause electric shock.
5. Be careful not to damage the cable, place heavy objects on it or fold it. In
case it is damaged, it may cause electric shock.
Precautions against fire
Danger
1. Do not install this equipment near inflammables, combustible organic solvents
or vapors. The heat and electrical operation can cause fire.
2. If this equipment malfunctions, disconnect the main power supply of the
equipment. The high current may cause a fire.
Precautions of wiring
Danger
1. Before conducting wiring work for maintenance etc., be sure to shut off all
the external power supplies used by the equipment.
Failure to do so may result in electric shock or damage to the equipment.
2. To supply power or operate the equipment after wiring, be sure to attach the
covers inside and outside the equipment. Failure to do so may result in injury
and electric shock.
Caution
1. Do not apply main power supply except for that of the voltage specified in
this user manual. It may cause malfunction.
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2. Make sure that terminal connections and wiring are correct. It may cause
malfunction.
3. While the electric current is being applied, do not change the wiring or detach
the connector. It may cause injury or equipment failure.
4. If the power wiring in the driving area is wrong, it may cause injury or damage
to the equipment due to malfunction. Be careful.
Precautions on installation
Caution
1. Do not install, store and use in places exposed to conductive dust, corrosive
gas, flammable gas, high temperature, condensation, wind and rain, etc.
2. Exposure to direct sunlight for a long time will degrade accuracy of the
equipment. Do not install, store or use in areas where there is direct sunlight.
3. When installing in an enclosed space, install a separate cooling fan to allow
the outside air to flow in and out, in order to maintain the temperature around
the equipment at 40℃or less. Overheating may cause fire or other accidents.
Precautions on use
Caution
1. Never modify this equipment. It may cause electric shock, injury, fire or
breakdown.
2. Once you modify this equipment, it cannot be covered by our warranty for
defects.
3. Before use, be sure to check that all covers are properly installed and verify if
there is no foreign material inside the equipment. Depending on the
circumstances, unexpected operation can occur and may result in injury.
4. If an alarm occurs during use, remove the cause of the alarm, check the safety,
and reuse it.
Danger
1. When the equipment of our company is used including robots (multi-joint
robot, rectangular coordinate robot, desktop robot), please be sure to install
a safety net in the robot operation area, and never approach the operation
area during operation.
Pro Pump Controller (ProCon-100) Rev3.6
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2. Equipment of our company include driving and rotating parts. Install a safety
net on the rotating parts and never approach it during operation.
Precautions for maintenance and inspection
Caution
1. When cleaning or repairing the equipment, be sure to turn off the power and
check the internal power supply for complete discharging, and then have it
carried out by a qualified maintenance specialist. Maintenance by non-experts
can cause breakdown.
2. If there is a breakdown of the equipment, do not disassemble the equipment.
Please contact our customer support team.
3. If dust accumulates on the equipment, it may cause malfunction. Clean up the
equipment periodically. When cleaning, please shut off the external power
completely and check whether the equipment has been fully discharged. There
is a danger of electric shock.
Precautions for disposal
Caution
1. When this equipment is disposed of, treat it as industrial waste.
Pro Pump Controller (ProCon-100) Rev3.6
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2General Information
2.1 General Information
This user manual provides the user and the equipment maintenance specialist with essential information
for operating the equipment. Therefore, it is strongly recommended that you should thoroughly
understand this user manual.
In order to have easy access to this user manual, it must be placed where it can be easily seen, near the
equipment.
2.2 Warranty
Except for a separate agreement and the following cases, the warranty period will be one year in the
event of defects.
- Following -
1. In case you modify the equipment without permission by Taeha Corp.
2. If someone other than the technical support personnel of Taeha Corp. modifies the equipment
or repairs the equipment without using the designated parts.
3. If any spare parts other than those specified by Taeha Corp. have been used for the product.
4. In case of intentional damage or damage due to consumer’s fault
5. In case of natural disasters or fire
2.3 Technical Support
If necessary, Taeha Corp. will provide technical support service for the customer. Please contact us by
phone or fax.
Contact
Phone : +82(0)31 552 5300
Fax : +82(0)31 552 5400
www.taehacorp.com
Pro Pump Controller (ProCon-100) Rev3.6
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2.4 Precautions
Danger
➢Be sure to use the designated power supply. The basic power of the
equipment is designated as AC220V 50/60Hz.
➢Be sure to use the designated air pressure. The basic air pressure of the
equipment is designated as 5kgf/cm2.
➢Do not operate with wet hands. There is a risk of electric shock.
➢During the operation, do not turn off the power or shut down the air pressure
unless the equipment is in danger/caution. Serious problems may arise with
the use of equipment.
➢Contact us in case of severe errors in the equipment.
Pro Pump Controller (ProCon-100) Rev3.6
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3Features of Pro Pump Controller (ProCon-100)
3.1 Feature of ProCon-100
This is equipment that applies resin using desktop robot and dispenser controller, and it is the equipment
which can adjust the application position and application volume.
◆One-component dispensing –Ideal for fixed volume dispensing during a long period of time.
✓With installing of one-component dispenser exclusive software, precise and various works
can be done.
✓With color touch screen, it has good data recognition and it is easy to operate
✓Convenient due to the memory function(16ch). Highly compatible with other equipment
such as PC and PLC.
✓External interface function enables various tasks to be performed continuously.
✓Setting and changing of data are intuitive and easy to operate
◆Major application examples
✓Various sensors
✓Solar cell panels
✓Epoxy dispensing on auto parts
✓Application of urethane to various filters
Pro Pump Controller (ProCon-100) Rev3.6
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3.2 Appearance and Specifications of ProCon-100
3.2.1 Appearance of ProCon-100
Figure 1. Appearance of Procon-100
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3.2.2 Specification of ProCon-100
Table 1. Specification of Procons-100
Category
Specification
Remarks
Name
ProCon-100
Size(H x W x D)
236mm x 92mm x 204mm
Input Power
AC 220V 50/60Hz(1Phase)
±10%
Power Consumption
Max. 50W
Display
2.8inch TFT LCD
Touch Type
Operation
Touch Panel, Button, Rotary Knob
Operation Mode
Time, Steady, Interval
3 Mode
Operation Memory
15ch
User Define
Operating air pressure
5kgf/cm2 (humidity 5% orles)
Air Filter : 5μ
Pressure Regultion
0 ~ 5kgf/cm2
Air In Port
One Touch Fitting PC(∅6, Max.7kgf/cm2)
Air Hose
Air Out Port
Auto Jointer (PH-H4)
Liquid Indicator Sensor
OK
External Control
OK
Input Signal
Contact Input or NPN Open Collector
Dosing End Signal
NPN Open Collector
Dosing Connector
21004525-05
21004221-02
Motor Connector
21008525-02
21008223-01-001
Comm. Connector
DSUB 9Pin
RS-232(Maker Use)
Sensor Connector
Contact us
Input/Output Connector
STL950/12-5.0-V-GREEN
AK950/12-5.0-GREEN
Weight
1.8kgf
Operating Temperature
5 ~ 40℃
Avoid direct sunlight
Operating Humidity
10 ~ 85%RH(without condensation)
Vibration Resistant
0.5g or less
g:gravity acceleration
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4Name of each part of the Controller (ProCon-100)
4.1 ProCon-100 Detailed Description
Figure 2. Front / Rear of Procon-100
Table 2. Name of each part of the Procon-100
Names and Displays
Function and Description
<Touch Screen>
✽For one-component fixed volume dispensing, you
can set/check mode selection, dispensing
condition setting, mixing ratio setting, dis.
<Regulator(Pressure control)>
✽Supplies the pressure to the Pro-Pump in order
to replenish materials smoothly.
✽Self-leveling pressure may not be required for
low viscosity.
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<Combination Switch>
✽Power Switch : Controller power
ON/OFF function
✽Fuse Holder : Small glass tube 3A
(include spare 1ea)
✽AC Receptacle : Power Cord inlet
AC 100~240V, 50/60Hz Free Voltage
✽Be sure to provide grounding.
<Air In Port>
✽Air in port for ∅6 Air Hose.
✽Supply clean air filtered through a 5µm air filter,
with moisture removed. (humidity 5% or less)
<Air Out Port>
✽Release the regulator’s regulated pressure.
✽Connect the supplied auto-jointer to the air
out.
<Control Connector>
✽This is connection port between the shot input
signal and the shot end signal.
✽It uses circle 4 pin connector and outputs the
dispensing signal input and dispensing
completion signal from the outside.
✽When controlling dispensing operation from
the higher controller to the output junction,
make sure to connect GND and N24(COM) are
connected between the higher controller and
the controller.
✽When the dispensing is complete, the
operational completion signal is output at
approximately 30msec on purge. The complete
operation signal is output only in time mode.
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<Control Connector Internal Diagram>
3
4
1
2 3
4
1
23
4
1
2.7K
2
24V
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<Connection configuration of Host controller and Controller>
<RS 232C>
✽D_SUB 9pin connector, used as controller
firmware upgrade and debugging mode.
(Users do not use it.)
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<Control I/O Port>
1. ADD1 ~ ADD4 : Channel selection port, which
allows you to change the channel from an
external device and to dispense with preset
dispensing conditions.
It is composed of 16 channels. When changing
channels, it is required to give a delay time of
about 10msec or more.
2. ALARM_CLR : When an alarm occurs, remove
it from the higher controller. (If the cause of
the alarm is unknown, it will occur
continuously.)
3. READY : Outputs a signal when there is no
error in the controller and no shot is being
performed. When controlled by the parent
controller, monitor the ready signal to output
the shot signal if it is on.
4. SHOT : Inform the shot status of the dispenser.
“ON(High)” in active, “OFF (Low)” when
stationary.
5. MOTOR_ALARM : On if the motor error.
6. PRE_ALARM:On if pressure setting is abnormal
7. SHOT _END : When the dispensing is complete,
the operational completion signal is output at
approximately 30msec on purge. The complete
operation signal is output only in time mode.
8. GND : COMMON to match the DC power
potential difference between the host
controller and Procon-100.
9. +24V : Use this when the use of internal power
supply of the controllers is necessary.
✽Note : +24V is the power output. When
external power is connected, failure occurs.
(Abnormal operation)
PROCON-100 I/O ERROR LIST
MOTOR_ALARM
Active Low
1. Motor Cable
It occurs when the motor cable is
disconnected or in the case of faulty
encoders.
2. Motor Error
It occurs when the motor is overloaded.
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PRE_ALARM
Active Low
3. Pressure Error
Applies when a pressure sensor is used.
It occurs if the pressure rises above the
set pressure.
Channel
ADD4
ADD3
ADD2
ADD1
**
OFF
OFF
OFF
OFF
If there is no ADD1~4 input at the terminals, the existing selected channel will be
selected.
1
OFF
OFF
OFF
ON
2
OFF
OFF
ON
OFF
3
OFF
OFF
ON
ON
4
OFF
ON
OFF
OFF
5
OFF
ON
OFF
ON
6
OFF
ON
ON
OFF
7
OFF
ON
ON
ON
8
ON
OFF
OFF
OFF
9
ON
OFF
OFF
ON
10
ON
OFF
ON
OFF
11
ON
OFF
ON
ON
12
ON
ON
OFF
OFF
13
ON
ON
OFF
ON
14
ON
ON
ON
OFF
15
ON
ON
ON
ON
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4.2 Time Chart
Table 3. Procon-100 Time Chart
t1
Shot Key Check Time (10ms)
t2
Shot Time
t3
End Time (30ms)
4.2.1 Time Mode
Figure 3.
Table of contents
