Taiyo Electric FA-1000 Series User manual

Soldering
Assembling
the work
Soldering
1 tact 1 tact
ShorterShorter ShorterShorter
Without robotWith robot
Removing the work from the robot
Operator does all
work.
Robots bear
soldering which
needs skill.
Operator in charge
of assembling
components.
Operator
(Manual soldering)
Operator
Robot
Attaching
the work
to the jig
Assembling
the work
Attaching
the work
to the jig
Soldering
Removing the work from the robot
Assembling
the work
Attaching
the work
to the jig
Detaching
from jig Soldering
Assembling
the work
Attaching
the work
to the jig
Detaching
from jig
Better soldering operation time and quality
Operator and robot divide the work and operate simultaneouslygHigh efciency/Lower costs
Does not rely on the operator's soldering skillsgHigh quality solderings
Manual Soldering
Robot Soldering
Appr ox . 10 mm
Soldering of even amount
SOLDERING SYSTEM
FA-1000 series Conguration Guide

2
Diagonal Driver
Air cylinder drives tip
diagonally.
New Tip Release
Function. (PAT.P)
• Only 30 seconds between
removing and attaching.
• Easy and accurate
replacement.
V-Groove Function
• Reduces solder balls splattering. The V-groove prevents
slips, and supplies stable solder.
• The short distance from the tipproduces amoreaccurate feed.
*Please choose the suitable V-groove unit for your solder diameter.
HEAD 
SOLDER REEL HOLDER
Solder Residue Run Out
Function
• After the solder-nish sensor activates,
the solder residue in the tube is used
up.
Tip Temperature Monitor (optional)
• Shows analog voltage of 1-5 V of the tip
temperature.
• Connecting to a data logger (on the market)
helps to control the soldering temperature.
CONTROL UNIT
*The robot main body is not included.
Easy Touch Panel
• English, Japanese, Chinese and Spanish.
Memory Card Function (optional)
• Multiple uses are easy and copiable by saving
the data to the memory card.
Up to 6 Tip Temperature Settings
• Dierent tip temperatures can be set for each
soldering.
RoHS
2
• Compact tip with integrated heater gives accurate tip temperature and better running cost.
• The direct heat eect from the heater is eliminated by miniaturizied sensor.
• The rise time and heat recovery time of the tip are signicantly reduced by winding the heater like
a coil, without gaps, and placing a small sensor near the end of the tip.
• In-house manufacturing for your custom needs.
• N2 gas system also available.
Economical
Soldering System
Desktop Soldering System
FA-1000 series
Economical and
High Performance Tip
• Compact tip with integrated
heater gives accurate tip
temperature and better running
cost (PAT.).
• In-house manufacturing for your
custom needs. N2gas system also
available.

3
Example of customization
Monitor display
PCB
recognition
mark
We can provide various
customizations adjusted to
your work.
Example: Mounting the turntable to the x-axis.
Mechanical Tip Correcting Unit
Features
Calibration
pin
Dual Head Conguration
Easy detection and correction of tip position.
Positioning Camera
Positioning Camera (Optional)
• Easy teaching by soldering
program.
• Easy operating Teaching
Pendant.
• Possible to adjust positioning
by camera. (optional)
By combining with an off-the-
shelf singleaxis robot,
a low-price automatic
soldering line can
easily be realized.
Sample Robot Conguration
By combining with an
unused robot, a simple
soldering robot can
be constructed.
FA-3404 (4-Axis) Conguration
Soldering System
Calibration pin
Calibration pin detects and corrects
position of grooved tip.
Simple, compact unit
Insert new tip, set up the unit,
and run the program. Tip corrects
automatically.
Added control axis
(max. 4 axes + 2 external axes)
• Two motor controls are possible
besides XYZR axis. (Control of up to 6
axes is possible)
• It is possible to install a turntable to
change the direction of the work, and
a conveyor to control from a robot.
*FA-3 series only
(PAT.P)
Control Unit
Solder Feeder Unit
Soldering Unit
V-Groove Unit
Solder Reel Holder
Air Blow Cleaner
Example mounting to third-party robot
FA-V2203 (3-Axis) Conguration

4
■Control Unit
FA-1000
■Soldering Unit
FA-1000SD (Tip not included)
To attach Air Blow Tip Cleaner, you need
Fixing Plate for Air Blow Tip Cleaner.
FA-1000CLP1 : For small robot (FA-3204)
FA-1000CLP2 : For big robot (FA-3304, FA-3404)
■V-Groove Unit
FA-1000VU
■Solder Reel Holder
FA-1000RH1
■Solder-Receiving Tube
FA-1000VTB
■Clog-Detection Unit
FA-1000FDB
■Solder Feeder Unit
FA-1000FD
Model Solder Dia.
FA-1000VU-05 ø0.5mm
FA-1000VU-06 ø0.6mm
FA-1000VU-08 ø0.8mm
FA-1000VU-10 ø1.0mm
FA-1000VU-12 ø1.2mm
FA-1000VU-16 ø1.6mm
Model Solder Dia.
FA-1000FDB-05 ø0.5mm
FA-1000FDB-06 ø0.6mm
FA-1000FDB-10 ø0.8mm, ø1.0mm
FA-1000FDB-16 ø1.2mm, ø1.6mm
■Air Blow Tip Cleaner
FA-1000CL
*Solder not included
Functions required for automatic soldering are sold as separate units.
Lower price point can be realized by purchasing necessary units separately.
Fan to suck up ux during air-blow
cleaning is included. Easy to clean and
maintain.
High performance control unit. 256 soldering
conditions can be registered.
• I/O port as standard equipment can be
connected with various robots.
• Easy-to-operate multi-language touch panel
• Memory card function and tip temperature
output to monitor can be added as options.
About Optional Functions
• Memory Card Reader / Writer
You can save soldering congurations on memory
cards. Very useful to copy the data to other FA-
1000 Control Units and also to backup.
• 1-5 V Analog Voltage Output
Tip temperature is output by 1-5 V analog voltage. An o-the-shelf data
logger would be helpful to monitor temperature control.
Compact and easily installed on robots and
devices. Built-in linear guide makes high-precision
soldering possible. (Stroke length 10mm)
Easier to replace tips with new improved
mechanism.
• Stepping motor controls feed amount precisely.
• Solder wire diameter can be changed by replacing
V-groove unit / Clog-detection unit only.
• Use convenient solder-feeding knob to adjust
position of solder feed.
• Swappable gearbox can make V-groove.
• Vertical grooved rollers prevent solder slippage.
• Flux gas inside the solder can easily escape by V-grooving processing on
the solder, and it is possible to reduce “solder and ux scattering” which
causes defects.
Detect solder clogs immediately. Prevent solder
buckling. (When using FA-1000 FD)
Solder-Finish Sensor
*Includes a fan for sucking ux when the air blows.
Robot
Solder Diameter
0.5mm 0.6/0.65mm 0.8mm 1.0mm 1.2mm 1.6mm
FA-3204
(200mm)
FA-1000VTB-
05-200
FA-1000VTB-
06-200
FA-1000VTB-
08-200
FA-1000VTB-
10-200
FA-1000VTB-
12-200
FA-1000VTB-
16-200
FA-3304
(300mm)
FA-1000VTB-
05-300
FA-1000VTB-
06-300
FA-1000VTB-
08-300
FA-1000VTB-
10-300
FA-1000VTB-
12-300
FA-1000VTB-
16-300
FA-3404
(400mm)
FA-1000VTB-
05-400
FA-1000VTB-
06-400
FA-1000VTB-
08-400
FA-1000VTB-
10-400
FA-1000VTB-
12-400
FA-1000VTB-
16-400
Desktop Soldering System
FA-1000 series Units in Standard Conguration
This tube passes solder from the solder reel
holder to the V-groove unit. Select the most
suitable tube by robot type and solder diameter.
Flux FluxSolder Solder
0
2
4
6
8
10
12
14
Without V-groove,
flux is scattered.
With V-groove, there is
little scattering of flux.
Without V-groove
With V-groove
(mm)
■ Solder splash
Grooved solder lets
ux vapor be released.
Reduces splash.
Reduces defects.
V-groove function
Flux
V-groove
Solder cross section

5
■Diagonal Driver
FA-1000SL
■Brush Tip Cleaner
FA-1000BC
Model Compatible Tips
FA-1000PH-A 1. 6 SD 3.2SD –––
FA-1000PH-B 2PC 4C 1.6D 0.8W 1.2W
FA-1000PH-C 3PC 2.4D 3.2D 3.2DV –
■N2Nozzle
FA-1000PH
Removes scorching of ux
on the tip that cannot be
removed by Air-blow cleaner.
N2soldering is available by just attaching
the applicable tip.
*N2generator is required. Sold separately.
To install to a robot, the Fixing
Plate for the Air Blow Tip Cleaner
is necessary.
The up and down strokes of
the FA-1000SD (Soldering
unit) are air-driven.
Up/Down detection sensor.
Stroke length: 10mm / 4mm
N2
Soldering
■Sensor Unit
TM-100SU
A
10
B
Ｘ-Axis Stage
Diagonal
Driver
Stroke
Range
■N2Station
NC-100R
• Reduced oxidation of soldered part and soldering tip.
• Improved spreading of solder wettability and cutting
of solder.
A compact N2station combining
N2generator and controller.
The special separation membrane
separates the nitrogen from the
compressed air produced by a
compressor.
■Tip Thermometer
TM-100
■Fume Vacuum
SS-80AS
Expendables
Brush for Brush
Tip Cleaner
Air Blow
Cleaner Filters
• Absorbs smoke generated during
soldering work.
• Air volume has 10 levels. Fine
adjustment and quiet operation.
• HEPA lter (Collection eciency:
99.97%) or long-life lter (Collection
eciency: 95%) can be chosen.
The sensor's structure makes for
easy tip placing. It achieves stable
& accurate measurement within
seconds, regardless of shape, or
angle of tip.
It is possible to measure in a narrow
place by connecting to sensor part of
Tip Thermometer TM-100/200. Good for
automatic soldering machine.
(Requires separately sold TM-100 or TM-
200. Sensor part TM-100S is also sold
separately.)
Related Products
*Reference Image

6
Unit Solder Diameter
8) V-Groove Unit 0.5mm 0.6/0.65mm 0.8mm 1.0mm 1.2mm 1.6mm
FA-1000VU-05 FA-1000VU-06 FA-1000VU-08 FA-1000VU-10 FA-1000VU-12 FA-1000VU-16
9) Solder-Receiving Tube Robot 0.5mm 0.6/0.65mm 0.8mm 1.0mm 1.2mm 1.6mm
200mm square
(50cm)
FA-1000VTB-
05-200
FA-1000VTB-
06-200
FA-1000VTB-
08-200
FA-1000VTB-
10-200
FA-1000VTB-
12-200
FA-1000VTB-
16-200
300mm square
(65cm)
FA-1000VTB-
05-300
FA-1000VTB-
06-300
FA-1000VTB-
08-300
FA-1000VTB-
10-300
FA-1000VTB-
12-300
FA-1000VTB-
16-300
400mm square
(70cm)
FA-1000VTB-
05-400*
FA-1000VTB-
06-400*
FA-1000VTB-
08-400*
FA-1000VTB-
10-400*
FA-1000VTB-
12-400*
FA-1000VTB-
16-400*
10) Clog-Detection Unit 0.5mm 0.6/0.65mm 0.8mm 1.0mm 1.2mm 1.6mm
FA-1000FDB-05
Solder Nozzle Tube
f0.5 (1 pc)
FA-1000FDB-06
Solder Nozzle Tube
f0.6 (1 pc)
FA-1000FDB-10
Solder Nozzle Tube
f0.8 (1 pc) , f1.0 (1 pc)
FA-1000FDB-16
Solder Nozzle Tube
f1.2 (1 pc), f1.6(1 pc)
Desktop Soldering System
FA-1000 Guide to Module Selection (FA-3000 series)
Model Optional Functions
Memory Card Reader / Writer 1-5 V Analog Voltage Output
FA-1000 X X
FA-1000-S2 O O
FA-1000-S3 O X
FA-1000-S4 X O
FA-1000 is the product code of the Control
Unit only.
To use the FA-1000 Soldering System, you will
also need the Basic Units (see below) and a
robot.
Memory Card Reader / Writer and 1-5 V
Analog Voltage Output can be selected as
optional functions.
1. Control Unit 1) FA-1000
2. Basic Units
Data Logger (example)
Memory Card
(example)
Tip approaches targets obliquely.
Tip does not strike or mount terminals.
Without Diagonal Driver With Diagonal Driver
2) Soldering Unit
FA-1000SD
3) Solder Feeder Unit
FA-1000FD
7) Diagonal Driver (Optional)
FA-1000SL
4) Solder Reel Holder
FA-1000RH1
(for 4-Axis)
FA-1000RH
(for 3-Axis)
5) Air Blow Tip Cleaner
FA-1000CL
6) Brush Tip Cleaner (Optional)
FA-1000BC
Removes burnt ux residue which cannot be
removed by air blow.
FA-1000SL attaches to Soldering Unit
FA-1000SD.
Provided that the tip does not interfere
with components, you may choose the
shorter stroke, giving a shorter cycle
time.
*Tip not included.
* With 3-Axis robot, a 70cm tube must be used.
About Optional Functions
Memory Card Reader / Writer
You can save soldering congurations on memory cards.
Very useful to copy the data to other FA-1000 Control Units and also to backup.
1-5 V Analog Voltage Output
Tip temperature is output by 1-5 V analog voltage.
An o-the-shelf data logger would be helpful to monitor temperature control.
*Solder-Nozzle Tube included.

7
3. Choose Robot Conguration
4. Select the Teaching Pendant and the PC Software
5. Choose the correct connecting parts
Model JANOME 3-Axis JANOME 4-Axis
FA-V2203 FA-V2303 FA-3204 FA-3304 FA-3404
Shape Cantilever type Gate type Cantilever type Gate type Cantilever type*
Operating Range
X, Y-Axis (mm) 200×200 300×320 200×200 300×320 400×400
Z-Axis (mm) 50 100 50 100 150
R-Axis (°) — -90 ~ +90
Height of Tip from X-Axis Stage(mm) 88 183 88 183
Maximum Speed
X, Y-Axis (mm/sec) 500 700 900
Z-Axis (mm/sec) 200 250 400
R-Axis (°/sec) —600 900
Repeatability X, Y, Z-Axis (mm) ±0.01 ±0.01
R-Axis (°) —±0.008
Teaching Method Teaching Pendant or PC Software
Program Capacity 255 999
Maximum Soldering Point 30,000 32,000
Model JANOME 3-Axis JANOME 4-Axis
11) Teaching Pendant
12) PC Software
(Option)
FA-JRN-PC FA-JR3000-PC
Model JANOME 3-Axis JANOME 4-Axis
FA-V2203 FA-V2303 FA-3204 FA-3304 FA-3404
13) Robot Mounting Block
14) Fixing Plate for
Air Blow Tip Cleaner
FA-V2203 FA-V2303 FA-3204 FA-3304 FA-3404
FA-1000CLP1 FA-1000CLP2 FA-1000CLP1 FA-1000CLP2
*Gate type also available.
Please ask us details.
Sending / Receiving / Recording of teaching data is available on software included
with robot.
Needed for creating teaching data on PC.
FA-3204 FA-3304 FA-3404
Model Solder Diameter
0.5mm 0.6/0.65mm 0.8mm 1.0mm 1.2mm 1.6mm
15) Solder-Nozzle
Tubes FA-100 0NW- 0 5 FA-1000N-06 FA-1000N-08 FA-1000N-10 FA-1000N-12 FA-1000N-16
*5-pc set
FA-JRV-TP
FA-1000-J3BL FA-1000-J4BL
FA-JR3000-TP

8
Our 150W heater-integrated type tip enables balance of
accurate tip temperature and good running cost. The
effect of direct heat from the heater is eliminated by
reducing sensor size. The rise time and heat recovery time
of the tip are greatly reduced by winding the heater in a
coil shape without gaps and placing a small sensor near
the tip of the iron tip.
• Flexible production according to your needs by the in-house
production of the tip.
• N2 gas can also be used with this system.
50
150
250
350
(min.)
(˚C)
0 2 4 6 8 10 12 14
During work
50
150
250
350
(min.)
(˚C)
0 2 4 6 8 10 12 14
During work
Measurement Conditions:
A generous amount of lead-free
solder on a land of 20 mm dia.
dissolving 35 points in succession
at 350˚C.
TIP-TEMPERATURE RECOVERY FEATURES
Desktop Soldering System
FA-1000 Guide to Module Selection (FA-3000 series)
6. Replacement Tips
FA-10HRT-1.6D FA-10HRT-2.4D FA-10HRT-3.2D FA-10HR T-1.6SD FA-10HRT-3.2SD FA-10HRT-3.2DV
FA-10HRT-4C FA-10HRT-2PC FA-10HR T-3PC FA-10HRT-0.8W
FA-10HRT-1.2W
50˚
0.8
ø1.6
15
FA-10HRT-1.6SD
15
2.0
45˚
(2)
0.5
FA-10HRT-2PC
45˚
(2.8)
3.0
1.0
15
FA-10HRT-3PC
50˚
1.2
ø3.2
15
FA-10HRT-3.2SD
70˚
2.6
ø4.2
1.2
1.8
15
6
FA-10HRT-1.2W
FA-10HRT-3.2DV
30˚
(3)
ø4 2.5
15
FA-10HRT-4C
50˚
1.2
ø3.2
15
FA-10HRT-3.2D
50˚
50˚
0.8
ø1.6
FA-10HRT-1.6D
15
1.0
ø2.4
FA-10HRT-2.4D
15
40˚
40˚
70˚
ø4.2
0.8
4.0
4.0 1.4
1.8
15
FA-10HRT-0.8W
6
60˚
(2.8)
2.3
1
R0.75
ø3.2
15
50˚
0.8
ø1.6
15
FA-10HRT-1.6SD
15
2.0
45˚
(2)
0.5
FA-10HRT-2PC
45˚
(2.8)
3.0
1.0
15
FA-10HRT-3PC
50˚
1.2
ø3.2
15
FA-10HRT-3.2SD
70˚
2.6
ø4.2
1.2
1.8
15
6
FA-10HRT-1.2W
FA-10HRT-3.2DV
30˚
(3)
ø4 2.5
15
FA-10HRT-4C
50˚
1.2
ø3.2
15
FA-10HRT-3.2D
50˚
50˚
0.8
ø1.6
FA-10HRT-1.6D
15
1.0
ø2.4
FA-10HRT-2.4D
15
40˚
40˚
70˚
ø4.2
0.8
4.0
4.0
1.4
1.8
15
FA-10HRT-0.8W
6
60˚
(2.8)
2.3
1
R0.75
ø3.2
15
50˚
0.8
ø1.6
15
FA-10HRT-1.6SD
15
2.0
45˚
(2)
0.5
FA-10HRT-2PC
45˚
(2.8)
3.0
1.0
15
FA-10HRT-3PC
50˚
1.2
ø3.2
15
FA-10HRT-3.2SD
70˚
2.6
ø4.2
1.2
1.8
15
6
FA-10HRT-1.2W
FA-10HRT-3.2DV
30˚
(3)
ø4 2.5
15
FA-10HRT-4C
50˚
1.2
ø3.2
15
FA-10HRT-3.2D
50˚
50˚
0.8
ø1.6
FA-10HRT-1.6D
15
1.0
ø2.4
FA-10HRT-2.4D
15
40˚
40˚
70˚
ø4.2
0.8
4.0
4.0
1.4
1.8
15
FA-10HRT-0.8W
6
60˚
(2.8)
2.3
1
R0.75
ø3.2
15
50˚
0.8
ø1.6
15
FA-10HRT-1.6SD
15
2.0
45˚
(2)
0.5
FA-10HRT-2PC
45˚
(2.8)
3.0
1.0
15
FA-10HRT-3PC
50˚
1.2
ø3.2
15
FA-10HRT-3.2SD
70˚
2.6
ø4.2
1.2
1.8
15
6
FA-10HRT-1.2W
FA-10HRT-3.2DV
30˚
(3)
ø4 2.5
15
FA-10HRT-4C
50˚
1.2
ø3.2
15
FA-10HRT-3.2D
50˚
50˚
0.8
ø1.6
FA-10HRT-1.6D
15
1.0
ø2.4
FA-10HRT-2.4D
15
40˚
40˚
70˚
ø4.2
0.8
4.0
4.0 1.4
1.8
15
FA-10HRT-0.8W
6
60˚
(2.8)
2.3
1
R0.75
ø3.2
15
50˚
0.8
ø1.6
15
FA-10HRT-1.6SD
15
2.0
45˚
(2)
0.5
FA-10HRT-2PC
45˚
(2.8)
3.0
1.0
15
FA-10HRT-3PC
50˚
1.2
ø3.2
15
FA-10HRT-3.2SD
70˚
2.6
ø4.2
1.2
1.8
15
6
FA-10HRT-1.2W
FA-10HRT-3.2DV
30˚
(3)
ø4 2.5
15
FA-10HRT-4C
50˚
1.2
ø3.2
15
FA-10HRT-3.2D
50˚
50˚
0.8
ø1.6
FA-10HRT-1.6D
15
1.0
ø2.4
FA-10HRT-2.4D
15
40˚
40˚
70˚
ø4.2
0.8
4.0
4.0 1.4
1.8
15
FA-10HRT-0.8W
6
60˚
(2.8)
2.3
1
R0.75
ø3.2
15
50˚
0.8
ø1.6
15
FA-10HRT-1.6SD
15
2.0
45˚
(2)
0.5
FA-10HRT-2PC
45˚
(2.8)
3.0
1.0
15
FA-10HRT-3PC
50˚
1.2
ø3.2
15
FA-10HRT-3.2SD
70˚
2.6
ø4.2
1.2
1.8
15
6
FA-10HRT-1.2W
FA-10HRT-3.2DV
30˚
(3)
ø4 2.5
15
FA-10HRT-4C
50˚
1.2
ø3.2
15
FA-10HRT-3.2D
50˚
50˚
0.8
ø1.6
FA-10HRT-1.6D
15
1.0
ø2.4
FA-10HRT-2.4D
15
40˚
40˚
70˚
ø4.2
0.8
4.0
4.0 1.4
1.8
15
FA-10HRT-0.8W
6
60˚
(2.8)
2.3
1
R0.75
ø3.2
15
50˚
0.8
ø1.6
15
FA-10HRT-1.6SD
15
2.0
45˚
(2)
0.5
FA-10HRT-2PC
45˚
(2.8)
3.0
1.0
15
FA-10HRT-3PC
50˚
1.2
ø3.2
15
FA-10HRT-3.2SD
70˚
2.6
ø4.2
1.2
1.8
15
6
FA-10HRT-1.2W
FA-10HRT-3.2DV
30˚
(3)
ø4 2.5
15
FA-10HRT-4C
50˚
1.2
ø3.2
15
FA-10HRT-3.2D
50˚
50˚
0.8
ø1.6
FA-10HRT-1.6D
15
1.0
ø2.4
FA-10HRT-2.4D
15
40˚
40˚
70˚
ø4.2
0.8
4.0
4.0 1.4
1.8
15
FA-10HRT-0.8W
6
60˚
(2.8)
2.3
1
R0.75
ø3.2
15
50˚
0.8
ø1.6
15
FA-10HRT-1.6SD
15
2.0
45˚
(2)
0.5
FA-10HRT-2PC
45˚
(2.8)
3.0
1.0
15
FA-10HRT-3PC
50˚
1.2
ø3.2
15
FA-10HRT-3.2SD
70˚
2.6
ø4.2
1.2
1.8
15
6
FA-10HRT-1.2W
FA-10HRT-3.2DV
30˚
(3)
ø4 2.5
15
FA-10HRT-4C
50˚
1.2
ø3.2
15
FA-10HRT-3.2D
50˚
50˚
0.8
ø1.6
FA-10HRT-1.6D
15
1.0
ø2.4
FA-10HRT-2.4D
15
40˚
40˚
70˚
ø4.2
0.8
4.0
4.0 1.4
1.8
15
FA-10HRT-0.8W
6
60˚
(2.8)
2.3
1
R0.75
ø3.2
15
50
˚
0.8
ø1.6
15
FA-10HRT-1.6SD
15
2.0
45˚
(2)
0.5
FA-10HRT-2PC
45˚
(2.8)
3.0
1.0
15
FA-10HRT-3PC
50˚
1.2
ø3.2
15
FA-10HRT-3.2SD
70˚
2.6
ø4.2
1.2
1.8
15
6
FA-10HRT-1.2W
FA-10HRT-3.2DV
30˚
(3)
ø4 2.5
15
FA-10HRT-4C
50˚
1.2
ø3.2
15
FA-10HRT-3.2D
50˚
50˚
0.8
ø1.6
FA-10HRT-1.6D
15
1.0
ø2.4
FA-10HRT-2.4D
15
40˚
40˚
70˚
ø4.2
0.8
4.0
4.0 1.4
1.8
15
FA-10HRT-0.8W
6
60˚
(2.8)
2.3
1
R0.75
ø3.2
15
50˚
0.8
ø1.6
15
FA-10HRT-1.6SD
15
2.0
45˚
(2)
0.5
FA-10HRT-2PC
45˚
(2.8)
3.0
1.0
15
FA-10HRT-3PC
50˚
1.2
ø3.2
15
FA-10HRT-3.2SD
70˚
2.6
ø4.2
1.2
1.8
15
6
FA-10HRT-1.2W
FA-10HRT-3.2DV
30˚
(3)
ø4 2.5
15
FA-10HRT-4C
50˚
1.2
ø3.2
15
FA-10HRT-3.2D
50˚
50˚
0.8
ø1.6
FA-10HRT-1.6D
15
1.0
ø2.4
FA-10HRT-2.4D
15
40˚
40˚
70˚
ø4.2
0.8
4.0
4.0 1.4
1.8
15
FA-10HRT-0.8W
6
60˚
(2.8)
2.3
1
R0.75
ø3.2
15
50˚
0.8
ø1.6
15
FA-10HRT-1.6SD
15
2.0
45˚
(2)
0.5
FA-10HRT-2PC
45˚
(2.8)
3.0
1.0
15
FA-10HRT-3PC
50˚
1.2
ø3.2
15
FA-10HRT-3.2SD
70˚
2.6
ø4.2
1.2
1.8
15
6
FA-10HRT-1.2W
FA-10HRT-3.2DV
30˚
(3)
ø4 2.5
15
FA-10HRT-4C
50˚
1.2
ø3.2
15
FA-10HRT-3.2D
50˚
50
˚
0.8
ø1.6
FA-10HRT-1.6D
15
1.0
ø2.4
FA-10HRT-2.4D
15
40˚
40˚
70˚
ø4.2
0.8
4.0
4.0 1.4
1.8
15
FA-10HRT-0.8W
6
60˚
(2.8)
2.3
1
R0.75
ø3.2
15
50˚
0.8
ø1.6
15
FA-10HRT-1.6SD
15
2.0
45˚
(2)
0.5
FA-10HRT-2PC
45˚
(2.8)
3.0
1.0
15
FA-10HRT-3PC
50˚
1.2
ø3.2
15
FA-10HRT-3.2SD
70˚
2.6
ø4.2
1.2
1.8
15
6
60
FA-10HRT-1.2W
FA-10HRT-3.2DV
30˚
(3)
ø4 2.5
15
FA-10HRT-4C
50˚
1.2
ø3.2
15
FA-10HRT-3.2D
50˚
50˚
0.8
ø1.6
FA-10HRT-1.6D
15
1.0
ø2.4
FA-10HRT-2.4D
15
40˚
40˚
70˚
ø4.2
0.8
4.0
4.0 1.4
1.8
15
FA-10HRT-0.8W
6
60˚
(2.8)
2.3
1
R0.75
ø3.2
15
*These are our standard tips. Custom tips available in small to large quantities.
Integrated Heater-Sensor Tip
Replacement Tips &
Customized Tips
Manufactured in our
factory integrally.
Shape and spec. in pursuit
of soldering work.
Customized Tip [Iron plated
or Non-iron plated / Thin
iron plated / Thick iron
plated]

9
FA-3204 FA-3304 FA-3404
Axis Type Regular 4-Axis, Optional 2-Axis (Max. 6-Axis)
Operating Range
X-Axis 200 mm 300 mm 400 mm
Y-A xis 200 mm 320 mm 400 mm
Z-A xis 50 mm 100 mm 150 mm
R-Axis ±90°(Max.±360°) ±90°(Max.±360°) ±90°(Max.±360°)
Shape Cantilever type Gate type Cantilever type
Maximum Portable Load (Workpiece) 7kg 15kg 15kg
Maximum Speed
<PTP Movement>
X, Y-Axis 700 mm/sec 900 mm/sec 900 mm/sec
Z-A xis 250 mm/sec 400 mm/sec 400 mm/sec
R-Axis 600°/sec 900°/sec 900°/sec
Maximum Speed
<CP Movement>
X, Y, Z Combined
Speed 600 mm/sec 850 mm/sec 850 mm/sec
Repeatability
X, Y-Axis ±0.01 mm
Z-A xis ±0.01 mm
R-Axis ±0.008°
Work Size (Maximum Size of Jig) 200 mm×145 mm 300 mm×275 mm 400 mm×355 mm
Teaching Method Remote teaching (JOG)/ Manual Data Input (MDI)
Teaching System Direct teaching using the optional teaching pendant
Off-line teaching with optional software from a PC
Teaching Pendant
Display
Measurement Units mm, inch
Languages
Switch back and forth among these languages: Japanese, English,
German, Italian, Spanish, French, Korean, Simplied Chinese,
Traditional Chinese, Czech, Vietnamese.
Program Capacity 999 programs
Data Capacity Up to 32,000 Points
External
Input/Output
I/O-SYS (Standard) 16 Inputs, 16 Outputs
I/O-1 (Standard) 8 Inputs, 8 Outputs (including 4 relay outputs)
*For connecting with optional (FA-1000TCM)
I/O-MT/I/O-S
I/O-MT: External Motor Control (Option)
I/O-S: For connecting with interlock device such as area sensor
(Option)
COM1 (Standard) RC-232C for external device control, COM commands
COM2 (Standard) RC-232C for external device control 9 (for connecting with FA-1000)
COM3 (Standard) RC-232C for external device control
MEMORY (Standard) For USB memory connection
LAN (Standard)
For PC connection via the Ethernet (10BASE-T/100BASE-TX)
(Robot control via control commands, Connection to (optional) PC
software)
Simple PLC Function Max. 100 programs, Up to 1,000 steps/1 program
Drive Method 5 phase pulse motor drive
Control Method PTP (Point to Point) control, CP (Continuous Path) control
Interpolation 3-dimensional linear and arc interpolation
Power Source AC100~120V (Single Phase)
AC220~240V (Single Phase)
Power Consumption 200W
Operating
Enviroment
Temperature 0~40°C
Relative Humidity 20-90% (Without condensation)
Elevation Up to 1,000m
Control Unit
FA-1000
Rated Voltage AC 110-120V, 220-240V 50/60Hz
Power Consumption 170–200 W
Number of Soldering Programs 256 programs
Tip Temperature Range 50−450˚C
Tip Temperature Preset 6 settings
Input Air Pressure Dry Air 0.4 –0.5 MPa
Alarm Display Heater break / Temperature sensor break / Solder
clogging / Solder lacking etc.
Dimensions 140(W) x 280(H)x 240(D)mm
Weight 8.6 kg
Solder Feeder Unit
FA-1000FD Solder Diameter ø0.5 ø0.6 (ø0.65) ø0.8 ø1.0 ø1.2 ø1.6 mm
Soldering Unit
FA-1000SD
Heater Voltage / Power 24 V / 150 W
Length 145mm
Weight Approx. 950 g (Solder Feeder Unit included)
FA-1000 System Standard Specications
FA-1000 System Robot Standard Specications
FA-3204
FA-3304
FA-3404

JULY 2019