Taktomat TMF Series User manual

Rotary indexer
TMF
Version 1.0
2022-04-25
Assembly instructions

Assembly instructions
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Rotary indexer TMF
Version 1.0
Table of contents
1About these instructions .................................................................................................................................................................3
1.1 Purpose..................................................................................................................................................................................................3
1.2 Contact information ..............................................................................................................................................................................3
1.3 Product designation..............................................................................................................................................................................3
1.4 Symbols.................................................................................................................................................................................................4
2Safety ...................................................................................................................................................................................................5
2.1 Safety instructions................................................................................................................................................................................5
2.2 Warnings...............................................................................................................................................................................................5
2.3 Requirements for personnel.................................................................................................................................................................7
2.4 Personal protective equipment ............................................................................................................................................................7
2.5 Requirements for incorporation into a complete machine .................................................................................................................7
3Product description..........................................................................................................................................................................8
3.1 Intended use..........................................................................................................................................................................................8
3.2 Technical data.......................................................................................................................................................................................8
3.3 Product overview ................................................................................................................................................................................13
4Transport...........................................................................................................................................................................................16
4.1 Transport with slings..........................................................................................................................................................................17
5Assembly...........................................................................................................................................................................................18
5.1 Attachment positions .........................................................................................................................................................................18
5.2 Drive attachment ................................................................................................................................................................................18
5.3 Installation ..........................................................................................................................................................................................24
6Operation...........................................................................................................................................................................................25
6.1 Operating modes.................................................................................................................................................................................25
7Maintenance ....................................................................................................................................................................................26
7.1 Maintenance work..............................................................................................................................................................................26
7.2 Lubricating...........................................................................................................................................................................................28
7.3 Replacing the cam follower ...............................................................................................................................................................29
8Troubleshooting...............................................................................................................................................................................32
9Disposal.............................................................................................................................................................................................33
10 Spare and wear parts.....................................................................................................................................................................34
11 Annexes.............................................................................................................................................................................................35
11.1 Content of the declaration of incorporation......................................................................................................................................35

Assembly instructions
About these instructions
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Rotary indexer TMF
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1About these instructions
1.1 Purpose
The purpose of these Assembly Instructions is to provide users with all the information necessary for proper and safe
installation of the rotary indexer in a complete machine.
1.2 Contact information
TAKTOMAT GmbH
Rudolf-Diesel-Straße 14
86554 Pöttmes
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: http://www.taktomat.de/
1.3 Product designation
Product designation:
Rotary indexer
Product type:
TMF

Assembly instructions
About these instructions
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Rotary indexer TMF
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1.4 Symbols
The following symbols are used in these instructions:
Instructions and directions
Requirements for performing an instruction are indicated by a check mark.
The action steps to be executed are numbered.
The results of individual action steps are indicated by a black arrow. The overall result of an instruction is marked by a white
arrow in a black circle.
Example
Requirement
1. Instruction (step 1)
2. Instruction (step 2)
Result or response of system to step 2
3. Instruction (step 3)
Overall result of the instruction
Enumerations
Enumerations in no strict order are indicated as follows:
•Property A
oDetail 1
oDetail 2
•Property B
oDetail 1
oDetail 2

Assembly instructions
Safety
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2Safety
2.1 Safety instructions
General safety instructions
•Read through these instructions completely
•Observe the information and instructions in these instructions
•Keep unauthorized persons away from the working area
•Work on electrical systems may only be carried out by qualified electricians
•Keep the instructions in a safe place and make them available to all employees
•Observe the documentation of the supplier components
2.2 Warnings
2.2.1 Structure of the warnings
All the warnings in these instructions have the following structure:
Fig. 1: Structure of the warnings
1 Hazard-specific symbol 2 Hazard symbol
3 Signal word 4 Type and source of danger
5 Possible consequences of non-observance 6 Procedure for hazard prevention
4
5
6
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Safety
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2.2.2 Meaning of the signal words and symbols
The following signal words are used in this document:
Signal word Meaning
DANGER Indicates a hazardous situation which will result in death or serious injury.
WARNING Indicates a potentially hazardous situation which may result in death or serious injury.
CAUTION Indicates a potentially hazardous situation which may result in minor or moderate injury.
NOTICE Indicates a potentially hazardous situation which may result in property and environmental
damage.
The following symbols for dangers, warnings, mandatory requirements and prohibitions are used in this document:
General warning sign
Warning: Electrical voltage
Warning: Suspended load
Wear head protection
Wear eye protection
Wear foot protection
Wear hand protection

Assembly instructions
Safety
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2.3 Requirements for personnel
The activities described in these instructions may only be performed by qualified personnel.
Qualified personnel are persons who are able to carry out the work assigned to them due to their technical training, knowledge
and experience. They are familiar with the relevant standards and regulations and are able to recognize potential hazards on
their own.
2.4 Personal protective equipment
Personal protective equipment is used to protect personnel from impairments to safety and health during work. Personnel
must wear the personal protective equipment when performing all of the activities described in these instructions. The
required personal protective equipment is indicated in the different chapters of these instructions.
2.5 Requirements for incorporation into a complete machine
The rotary indexer is partly completed machinery. Operation of the rotary indexer is only permitted in a complete, CE-compliant
machine or system.
The manufacturer of the complete machinery or system is responsible for integrating the rotary indexer into the system in
such a way that completely safe operation is guaranteed.
•During operation, it is prohibited to remain in the immediate vicinity of the rotary indexer. Staying in the vicinity of the
rotary indexer is only permitted within the scope of inspection tasks, maintenance or servicing work by specially trained
personnel.
•Maintenance work must be carried out in accordance with the maintenance plan and the operating instructions.
•All tasks on or at the rotary indexer may only be carried out by trained, qualified personnel.

Assembly instructions
Product description
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3Product description
3.1 Intended use
The rotary indexer is designed for incorporation in CE-compliant complete machinery or an overall system.
The rotary indexer turns and tilts loads about the vertical rotary axis. To this end, customer attachments can be mounted on
the rotary indexer.
All applications deviating from this intended use are not permitted.
•Modifications must be approved by TAKTOMAT
•The rotary indexer may only be operated within the defined operating parameters
•Use of the rotary indexer in the food sector is not permitted
3.2 Technical data
3.2.1 Operating conditions
Application range indoors/in enclosed spaces:
the installation room must be dry, clean and low-vibration
Temperature range [°C] +10 to +40
Relative humidity [%] 40 to 70
Media do not expose to aggressive media
3.2.2 Storage conditions
Application range indoors
Temperature range [°C] -22 to +50
Relative humidity [%] 40 to 70
Media do not expose to aggressive media
Storage period > 6 months provide additional corrosion protection

Assembly instructions
Product description
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Rotary indexer TMF
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3.2.3 Dimensions
TMF350
Roll star / output flange Ø [mm] 140
Overall height (roll star mounting surface) [mm] 84
Internal diameter Ø [mm] 50
Internal transmission ratio [i] 10
Precision of absolute positioning in angular seconds [ " ] ± 6
Precision of relative positioning in angular seconds [ " ] ± 40
Length Width Height [mm] 187 200 84
Rotary indexer without drive approx. [kg] 13.5
Direction of rotation clockwise, counterclockwise, oscillating
Installation position horizontal, overhead
TMF1000
Roll star / output flange Ø [mm] 438
Overall height (roll star mounting surface) [mm] 195
Internal diameter Ø [mm] 165
Internal transmission ratio [i] 14
Precision of absolute positioning in angular seconds [ " ] ± 6
Precision of relative positioning in angular seconds [ " ] ± 40
Length Width Height [mm] 461.5 656 195
Rotary indexer without drive approx. [kg] 120
Direction of rotation clockwise, counterclockwise, oscillating
Installation position horizontal, overhead

Assembly instructions
Product description
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Rotary indexer TMF
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TMF2000
Roll star / output flange Ø [mm] 560
Overall height (roll star mounting surface) [mm] 285
Internal diameter Ø [mm] 190
Internal transmission ratio [i] 14
Indexing accuracy in angular seconds [ " ] 8
Length Width Height [mm] 688.5 877 285
Rotary indexer without drive approx. [kg] 350
Direction of rotation clockwise, counterclockwise, oscillating
Installation position horizontal
TMF3000
Roll star / output flange Ø [mm] 800
Overall height (roll star mounting surface / output flange) [mm] 330
Internal diameter Ø [mm] 280
Internal transmission ratio [i] 18
Indexing accuracy in angular seconds [ " ] 8
Length Width Height [mm] 800 1028 330
Rotary indexer without drive approx. [kg] 480
Direction of rotation clockwise, counterclockwise, oscillating
Installation position horizontal

Assembly instructions
Product description
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Rotary indexer TMF
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TMF4000
Roll star / output flange Ø [mm] 1030
Overall height (roll star mounting surface / output flange) [mm] 355
Internal diameter Ø [mm] 450
Internal transmission ratio [i] 20
Indexing accuracy in angular seconds [ " ] 8
Length Width Height [mm] 1055 1318 355
Rotary indexer without drive approx. [kg] 800
Direction of rotation clockwise, counterclockwise, oscillating
Installation position horizontal
TMF5000
Roll star / output flange Ø [mm] 1360
Overall height (roll star mounting surface / output flange) [mm] 405
Internal diameter Ø [mm] 750
Internal transmission ratio [i] 24
Indexing accuracy in angular seconds [ " ] 8
Length Width Height [mm] 1385 1632 405
Rotary indexer without drive approx. [kg] 1275
Direction of rotation clockwise, counterclockwise, oscillating
Installation position horizontal

Assembly instructions
Product description
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Rotary indexer TMF
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TMF8000
Roll star / output flange Ø [mm] 2300
Overall height (roll star mounting surface / output flange) [mm] 440
Internal diameter Ø [mm] 1520
Internal transmission ratio [i] 40
Indexing accuracy in angular seconds [ " ] 8
Length Width Height [mm] 2300 2310 440
Rotary indexer without drive approx. [kg] 3800
Direction of rotation clockwise, counterclockwise, oscillating
Installation position horizontal

Assembly instructions
Product description
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3.3 Product overview
3.3.1 TMF350
Fig. 2: Rotary indexer structure: TMF350
1 Housing 2 Roll star (output)
3 Fixing hole Ø 6H7 (2x) 4 Mounting hole for M10 (4x)
5 Input shaft (drive)
3.3.2 TMF850-2000
Fig. 3: Rotary indexer structure: TMF850 – TMF2000
1 Roll star / output flange (output) 2 Input shaft (drive)
3 Housing 4 Position indicator
5 Vernier 6 Cable aperture
7 Service apertures 8 Oil sight glass
9 Oil drain plug
3
4
1 2
5
98 7 6 5
4
3
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3.3.3 TMF3000-5000
Fig. 4: Rotary indexer structure: TMF3000 – TMF5000
1 Roll star / output flange (output) 2 Drive unit
3 Input shaft (drive) 4 Housing
5 Position indicator 6 Grease nipple
7 Vernier 8 Cable aperture
9 Service apertures 10 Oil sight glass
11 Oil drain plug

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Product description
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3.3.4 TMF8000
Fig. 5: Rotary indexer structure: TMF8000
1 Cable aperture (2x) 2 Roll star (output)
3 Oil filler plug 4 Input shaft (drive)
5 Oil sight glass 6 Oil drain plug
7 Housing 8 Threaded hole M36 (3x) for eyebolt
9 Mounting hole Ø 26 (15x) 10 Fixing hole Ø16H7 (2x)
5
6
89
10 7
1
4
3
2

Assembly instructions
Transport
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4Transport
Required personal protective equipment
WARNING
Tipping or falling loads
Suspended loads can tip or fall down. This can cause serious or fatal injuries to persons.
•Do not step under suspended loads
•Keep unauthorized persons out of the danger zone
•Observe the weight and centre of gravity
•Only use suitable, approved and undamaged load handling attachments
NOTICE
Damage to components
Improper transport can cause material damage
•Carry out transport carefully and note the symbols on the packaging
•Align the lifting eyes in the direction of the load
•Follow the operating instructions for the lifting gear
Check the delivery immediately on receipt for completeness and transport damage.
In the event of externally visible transport damage, observe the following:
•Do not accept the delivery or accept it only with reservations
•Note the extent of the damage on the transport documents or on the transport delivery note
•Report material damage to the manufacturer immediately

Assembly instructions
Transport
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4.1 Transport with slings
Attach the slings at the attachment points as shown below and make sure they are functioning properly.
The angle between the vertical and the chain sling or sling strap must be between 0 and 45°.
Fig. 6: Transport with eyebolts
Fig. 7: Lifting instructions
Recommended slings
Type Quantity Sling Screw size
TMF1000 3 VLBG 0.63t M10
TMF2000 3 VLBG 1t M12
TMF3000 3 VLBG 1t M12
TMF4000 4 VLBG 1t M12
TMF5000 4 VLBG 1t M12
TMF8000 3 VLBG 8t M36

Assembly instructions
Assembly
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5Assembly
Required personal protective equipment
5.1 Attachment positions
Fig. 8: TMF1000 – TMF5000 drive attachment positions
5.2 Drive attachment
NOTICE
Damage to components
Improper attachment of the drive can cause material damage
•The type of drive, e.g. a servomotor or three-phase a.c. motor must be agreed with TAKTOMAT
•On attaching the drive, note and follow the manufacturer’s operating instructions
•The oil level check and drain plugs and the vent valves must be freely accessible
•Note the spatial positions of the drive
•Fix the drive in the specified mounting points
•Tighten the screws to the specified torque
2SL180
2SR270
1SL90 1SL180
2SR180
1SR270
2SL90
1SR180

Assembly instructions
Assembly
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Recommended tools
The tools are not included in the standard scope of supply. They must be ordered from TAKTOMAT separately.
Type Clearance hole Designation Quantit
y Size Item no.
Drive flange Ø 9 mm Assembly screw
TMF1000 2 M8 ART00332104
Drive flange Ø 13.5 mm Assembly screw
TMF2000 2 M12 ART00332101
Drive flange Ø13.5 mm Assembly screw
TMF3000 2 M12 ART00332101
Drive flange Ø 17.5 mm Assembly screw
TMF4000 2 M16 ART00332103
Drive flange Ø17.5 mm Assembly screw
TMF5000 2 M16 ART00332103
5.2.1 Attachment with cast flange
Mounting the cast flange on the complete drive
Fig. 9: Cast flange mounting
1 Complete drive 2 Cast flange
3 Hexagon head screw DIN933 with lock washer,
Type S (8x)
4 Assembly screw (2x)
Mount the cast flange on the complete drive as follows:
1. Use the assembly screws (4) to align and fix the cast flange (2) on the complete drive (1).
2. Fix the cast flange (2) with six hexagon head screws (3). Tighten the screws to the specified torque.
3. Undo and remove the assembly screws (4).
4. Screw in the remaining two hexagon head screws (3). Tighten the screws to the specified torque.
The complete drive can be mounted on the rotary indexer.
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Assembly instructions
Assembly
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Mounting the complete drive on the rotary indexer
Fig. 10: Mounting the complete drive on the rotary indexer
1 Complete drive with cast flange 2 Nut DIN 939 with lock washer, Type S (8x)
3 Stud DIN 939 (8x) 4 Rotary indexer
Attach the complete drive to the rotary indexer as follows:
The cast flange is mounted on the complete drive.
1. Screw in the eight studs (3) up to the limit stop.
2. Push the complete drive (1) onto the drive shaft until the cast flange is positioned flush against the rotary indexer.
3. Fix the complete drive on the rotary indexer (4) using eight nuts (2) and lock washers. Tighten the nuts to the
specified torque.
4
2
3
1