Tanaka Tbl-455/500 Setup guide

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Model Number:

TBL-455/500

BACKPACK BLOWER

P/N 11136

Rev 001

Date 5-4-07

Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212

www.tanakapowerequipment.com [email protected]

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PARTSINFORMATION

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Page 1

TBL-455/500

ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1

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PARTSINFORMATION

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Page 2

TBL-455/500

ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

1-01 15711666900 CAP,SPARK PLUG ASS'Y 1

1-02 01802233200 PLUG,SPARK 1 ~J129280

1-02 0181160021 PLUG,SPARK 1 L174976~

1-06 99101060011 NUT,6 4

1-07 99210060012 S.WASHER 6 4

1-08 00205015201 CYLINDER 1

1-09 01702100202 GASKET,CYLINDER 1

1-10 04105000200 RING,PISTON 2

1-11 03105004810 PISTON 1

1-12 0370100020 PIN, PISTON 1

1-13 03905004200 CIRCLIP,PISTON PIN 2

1-16 04605004831 CRANKSHAFT 1

1-17 99962101004 BEARING,NEEDLE,F1010B 1

1-18 06802000200 KEY,WOODRUFF,3X13X5 1

1-19 07010700200 WASHER,CRANKSHAFT 2

1-20 07111109200 SHIM,17.7X23X.05 V

1-20 07111109210 SHIM,17.7X23X.10 V

1-20 07111109220 SHIM,17.7X23X.15 V

1-20 07111109230 SHIM,17.7X23X.20 V

1-20 07111109240 SHIM,17.7X23X.30 V

1-26 07205015902 CRANKCASE,ASS'Y 1

1-27 99961630307 BEARING 2 ~G095400

1-27 99961630399 BEARING,BALL 2 G095401~

1-28 99966173000 SEAL,OIL,#17307 2

1-29 09005004211 GASKET,CRANKCASE 1

1-30 10002000200 BOLT,STUD 6X24 4

1-36 79805015200 PULLEY,STARTER 1

1-37 99111100013 NUT,10 1

1-41 66505004201 PLATE,CASE 1

1-43 99210050012 S.WASHER 5 1

1-44 99011050101 SCREW 5X10 1

1-46 19800701201 CLAMP,CORD 1

1-47 99201050011 WASHER 5 1

1-48 99011050101 SCREW 5X10 1

1-51 2030604A202 GROMMET 1

1-56 1622151980 EXCITER 1

1-57 99200050011 SMALL WASHER 5 2

1-58 99210050012 S.WASHER 5 2

1-59 99011050221 SCREW,5X22 2

1-61 19505015201 COVER,COIL 1

1-62 99210050012 S.WASHER 5 4

1-63 99011050101 SCREW,5X10 4

1-66 16721519802 COIL,IGNITION 1

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Page 3

TBL-455/500

ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

1-67 99201040011 WASHER,4 2

1-68 99210040012 S. WASHER 4 2

1-69 99011040151 SCREW,4X15 2

1-71 992-10060-012 S.WASHER 6 4

1-72 99011060351 SCREW,6X35 4

1-76 15521519800 ROTOR,MAGNETO 1

1-77 99200100011 WASHER,10 1

1-78 99210100012 WASHER,S,10 1

1-79 99111110011 NUT 10 1

1-81 99011050151 SCREW,5X15 6

1-82 99210050012 S.WASHER 5 6

1-83 99201050011 WASHER 5 6

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Page 4

TBL-455/500

ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2

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Page 5

TBL-455/500

ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

2-02 99011050161 SCREW,5X16 4

2-03 99210050012 S.WASHER 5 4

2-04 99201050011 WASHER 5 4

2-06 7370500420 GASKET 1

2-07 70505008900 MUFFLER,ASS'Y 1

2-08 71905008800 PIPE,MUFFLER 1

2-09 73205008200 ARRESTER,SPARK 1

2-10 7510500820 GASKET,TAIL PIPE 1

2-11 72105008801 PIPE,TAIL 1

2-12 99210040012 WASHER,S,4 2

2-13 99011040101 SCREW,4X10 2

2-14 75105004212 GASKET,MUFFLER 2

2-15 99201080011 WASHER 8 2

2-16 75005004201 BOLT,SPECIAL 2

2-17 99201060011 WASHER 6 1

2-18 99210060012 S.WASHER 6 1

2-19 99011060121 SCREW,6X12 1

2-20 99011050201 SCREW,MX20 2

2-21 99210050012 S.WASHER 5 2

2-22 99201050011 WASHER 5 2

2-23 99011060201 SCREW,6X20 1

2-24 99210060012 S.WASHER 6 1

2-25 99201060011 WASHER,6 1

2-26 73805015200 PROTECTOR,MUFFLER 1

2-27 99011060101 SCREW,6X10 1

2-28 99210060012 WASHER,S,6 1

2-30 01605004200 SHROUD,CYLINDER 1

2-36 40305015211 GASKET 1

2-37 40405015801 INSULATOR,CARBURETOR 1

2-38 99201050011 WASHER,5 2

2-39 99210050012 S.WASHER 5 2

2-40 99011050251 SCREW,5X25 2

2-41 4020174020 CARB GASKET 1

2-42 87805015200 BRACKET 1

2-44 99101060013 NUT,6 1

2-45 89401401201 RECEIVER,OUTER 1

2-46 44225016801 PUMP,PRIMING 1

2-47 99220100010 WASHER,10 INNER TOOTHED 1

2-48 99111100011 NUT,10 1

2-49 70002504100 PIPE,FUEL,2.5X4X100 1

2-50 70002504095 PIPE,FUEL,2.5X4X95 1

2-51 53432710200 GROMMET,FUEL PIPE 1

2-52 22301251901 PIPE,FUEL,3X5X230 1 ~F132100

2-52 22305015900 PIPE,FUEL,3X5X280 1 F132101~

2-53 68004001200 CLIP,5.2 1

2-54 67501630900 FILTER,FUEL 1

2-55 5950502490 CAP,TANK 1

2-57 5913131081 FUEL TANK 1

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Page 6

TBL-455/500

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

2-59 19805015800 CLAMP,CORD 1

2-61 43605015200 BASE,CLEANER 1

2-62 20105015200 SEAL,DUST 1

2-63 52305015801 ROD,CHOKE 1

2-64 52805015201 VALVE,CHOKE 1

2-65 7080501520 SHIM,CHOKE VALVE 1

2-66 99200050011 WASHER,SMALL,5 1

2-67 99210050012 WASHER,S,5 2

2-68 99011050501 SCREW,5X50 2

2-71 46605015801 BAND 1

2-72 43705015200 TUBE,CLEANER 1

2-73 43105015201 GASKET CLEANER 2

2-74 42505015200 CORE,CLEANER 1

2-75 44405015200 ELEMENT,CLEANER 1

2-76 42333111201 BODY, CLEANER 1

2-79 70605008801 MUFFLER 1

ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2

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Page 7

TBL-455/500

RECOIL STARTER • FIGURE 3

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

3-00 76205015901 STARTER,RECOIL ASSY 1

3-01 81506000200 METAL,STARTER HANDLE 1

3-02 78504222020 HANDLE,STARTER 1

3-03 77205015800 BODY,RECOIL STARTER 1

3-04 77906000200 SPRING,RECOIL 1

3-05 78305004200 ROPE,STARTER,3.8X1070 1

3-06 76905015200 REEL,STARTER ROPE 1

3-07 7880501521 STARTER,PAWL 1

3-08 80105015200 WASHER,STARTER PULLEY 1

3-09 99201080011 WASHER,8 1

3-10 8370501521 FRICTION PLATE 1

3-11 82205015200 SHIM,STARTER PULLEY 1

3-12 8390501520 BOLT SET 1

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Page 8

TBL-455/500

CARBURETOR • FIGURE 4

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Page 9

TBL-455/500

CARBURETOR • FIGURE 4

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

4-00 45525037900 CARBURETOR,ASS'Y 1

4-01 51425001200 SCREW,SET 1

4-02 57525012200 BODY,PUMP 1

4-03 57725012200 GASKET,PUMP 1

4-04 57625012200 DIAPHRAGM,PUMP 1

4-05 57825007200 SCREEN,INLET 1

4-06 46425031800 SHAFT,THROTTLE 1

4-07 48625035200 SPRING,THROTTLE 1

4-08 46725003200 SCREW,SHUTTER 2

4-09 48825001200 VALVE,THROTTLE 1

4-10 55925012200 PLATE,STOP 1

4-11 43725031200 SLEEVE 1

4-12 49125035200 LEVER,THROTTLE 1

4-13 48925008200 RING,STOP 1

4-14 53925101200 SWIVEL 1

4-15 46325032200 SPRING,IDLE ADJUST 1

4-16 46225032200 SCREW,IDLE ADJUST 1

4-17 62325032200 SPRING,ADJUST,HI/LOW 2

4-18 46125035200 SCREW,IDLE ADJUST 1

4-19 46025035200 SCREW,LOW ADJUST 1

4-20 6032501220 NEEDLE VALVE 1

4-21 47725012200 SPRING,VALVE 1

4-22 47325012200 LEVER,CONTROL 1

4-23 60525001200 PIN,HINGE 1

4-24 54625001200 SCREW,SET,HINGE PIN 1

4-25 47525032200 GASKET,DIAPHRAGM 1

4-26 47425032800 DIAPHRAGM,METERING 1

4-27 45425032800 PURGE,AIR 1

4-28 47625032200 COVER,DIAPHRAGM 1

4-29 54825012200 SCREW,SET 4

4-29 54825016200 SCREW,SET 4

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Page 10

TBL-455/500

MAIN BODY, THROTTLE, HARNESS • FIGURE 5

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Page 11

TBL-455/500

MAIN BODY, THROTTLE, HARNESS • FIGURE 5

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

5-01 59031310200 HANDLE,CARRYING 1

5-02 99011080551 SCREW,8X55 2

5-03 99210080012 WASHER,S,8 2

5-04 99201080011 WASHER 8 2

5-06 99011050351 SCREW,5X35 1

5-07 99201050011 WASHER 5 13

5-08 01031310800 CASE,FAN 1

5-08 01031310800 CASE,FAN E 1

5-09 12731307200 FAN 1

5-10 99210060012 S.WASHER 6 3

5-11 99021060161 BOLT,6X16 3

5-12 01131310200 CASE,FAN,S 1

5-13 99101050011 NUT,5 1

5-14 05031307200 SCREEN 1

5-15 99311050202 SCREW,TAPPING,5X20 4

5-16 27031310200 PIPE,BLOW 1

5-17 10031310200 BAND,PIPE 1

5-18 06031310200 COLLAR 4

5-20 99011060351 SCREW 6X35 4

5-21 99201060011 WASHER 6 4

5-22 59331310200 GASKET,OIL SEAT 1

5-23 01231310200 PLATE,AIR GUIDE 1

5-24 99101060011 NUT 6 4

5-25 34631310200 COLLAR,DAMPER,B 1

5-26 03031310200 CUSHION 1

5-27 34531310200 COLLAR,DAMPER A 1

5-28 99201060011 WASHER 6 1

5-29 02931307200 FLANGE NUT 6 1

5-30 99210060012 S.WASHER 6 3

5-31 99021060101 BOLT,6X10 3 ~H128110

5-31 99431060101 SCREW,6X10 3 H128111~

5-36 02031310800 FRAME 1

5-37 03031307200 CUSHION 2

5-38 99201060011 WASHER 6 2

5-39 02931307200 NUT,S,6 2

5-40 01931310810 HARNESS,SHOULDER LEFT 1

5-40 03431310800 SHOULDER BELT COMP 1

5-41 02231310810 HARNESS, SHOULDER RIGHT 2

5-41 03931310800 HARNESS,SHOULDER LOWER 2

5-42 99101060011 NUT 6 2

5-43 02631305200 WASHER 2

5-44 02531305200 BOLT,S 2

5-45 03431310800 HARNESS,SHOULDER 1

5-45 02231310810 HARNESS,SHOULDER RIGHT 1

5-46 02131310800 PAD,CUSHION 1

5-47 99201050011 WASHER 5 2

5-48 99210050012 S.WASHER 5 2

5-49 99021050121 BOLT,5X12 2

5-51 03531310900 HARNESS, WAISTASSY 1

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Page 12

TBL-455/500

MAIN BODY, THROTTLE, HARNESS • FIGURE 5

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

5-56 99011060251 SCREW,6X25 1

5-57 99210060012 S.WASHER 6 1

5-58 99201060011 WASHER 6 1

5-59 26331310200 LEVER,THROTTLE 1

5-60 33331310200 SPRING,THROTTLE LEVER 1

5-61 33431310200 BALL,STEEL 5/32 1

5-62 25631310200 COLLAR 1

5-63 16201300900 SWITCH,STOP 1

5-65 17805015800 CORD,STOP 1

5-66 33531310800 KNOB,HANDLE 1

5-67 25031310200 ARM,THROTTLE LEVER 1

5-68 04031310200 BRACKET,THROTTLE LEVER 1

5-69 99178080010 NUT,8 1

5-70 99290200150 PIN,SPLIT 1

5-71 99201060011 WASHER 6 2

5-72 99210060012 S.WASHER 6 2

5-73 99011060161 SCREW,6X16 2

5-74 24731310200 COVER,THROTTLE LEVER ARM 1

5-75 99311040102 SCREW,TAPPING,4X10 2

5-76 99101060011 NUT 6 1

5-77 88505015800 WIRE,THROTTLE 1

5-78 16410027000 TUBE,PROTECTION 1

5-79 99967070020 O-RING,P-70 1 N128111~

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Page 13

TBL-455/500

TOOLS & OPTIONAL PARTS • FIGURE 6

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

6-01 10131310200 PIPE,FLEXIBLE 1

6-02 10231310200 PIPE,SWIVEL 1

6-03 10331310200 PIPE,STRAIGHT,LONG 1

6-04 10431310200 PIPE,BENT 1

6-05 27331310200 FAN HEAD 1

6-06 11031310200 CLAMP,WIRE 92 1

6-07 86420000210 SCREW DRIVER,STRAIGHT 1

6-08 8262000080 SPANNER 1

6-09 95120000200 HANDLE,8X120 1

6-10 30531310200 PIPE,STRAIGHT,SHORT 1

6-11 11131305200 CLAMP,WIRE 78 1

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Page 14

TBL-455/500

ITEM PART NUMBER DESCRIPTION QTY COMMENTS

7-01 95031310200 DECAL,PRO-FORCE A 1 J129281~

7-01-1 90605015200 DECAL,NAME PLATE 1 ~G095400

7-01-2 90605015202 DECAL,TBL-500 1 ~J129281

7-02 91605015200 DECAL,CAUTION 1

7-02 91905004200 DECAL,CAUTION 1

7-03 90631310200 DECAL 1 J129281~

7-03-1 92933701201 DECAL,SYMBOL 1 ~J129280

7-04 91505015200 DECAL,SYMBOL 1 J129281~

7-05 95131310200 DECAL,PRO-FORCE B 1 J129281~

TOOLS & OPTIONAL PARTS • FIGURE 7

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