Tanaka TBL-455/500 Setup guide

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Model Number:
TBL-455/500
BACKPACK BLOWER
P/N 11136
Rev 001
Date 5-4-07
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]
www.tanakapowerequipment.com [email protected]

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Page 1
TBL-455/500
ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1

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Page 2
TBL-455/500
ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-01 15711666900 CAP,SPARK PLUG ASS'Y 1
1-02 01802233200 PLUG,SPARK 1 ~J129280
1-02 0181160021 PLUG,SPARK 1 L174976~
1-06 99101060011 NUT,6 4
1-07 99210060012 S.WASHER 6 4
1-08 00205015201 CYLINDER 1
1-09 01702100202 GASKET,CYLINDER 1
1-10 04105000200 RING,PISTON 2
1-11 03105004810 PISTON 1
1-12 0370100020 PIN, PISTON 1
1-13 03905004200 CIRCLIP,PISTON PIN 2
1-16 04605004831 CRANKSHAFT 1
1-17 99962101004 BEARING,NEEDLE,F1010B 1
1-18 06802000200 KEY,WOODRUFF,3X13X5 1
1-19 07010700200 WASHER,CRANKSHAFT 2
1-20 07111109200 SHIM,17.7X23X.05 V
1-20 07111109210 SHIM,17.7X23X.10 V
1-20 07111109220 SHIM,17.7X23X.15 V
1-20 07111109230 SHIM,17.7X23X.20 V
1-20 07111109240 SHIM,17.7X23X.30 V
1-26 07205015902 CRANKCASE,ASS'Y 1
1-27 99961630307 BEARING 2 ~G095400
1-27 99961630399 BEARING,BALL 2 G095401~
1-28 99966173000 SEAL,OIL,#17307 2
1-29 09005004211 GASKET,CRANKCASE 1
1-30 10002000200 BOLT,STUD 6X24 4
1-36 79805015200 PULLEY,STARTER 1
1-37 99111100013 NUT,10 1
1-41 66505004201 PLATE,CASE 1
1-43 99210050012 S.WASHER 5 1
1-44 99011050101 SCREW 5X10 1
1-46 19800701201 CLAMP,CORD 1
1-47 99201050011 WASHER 5 1
1-48 99011050101 SCREW 5X10 1
1-51 2030604A202 GROMMET 1
1-56 1622151980 EXCITER 1
1-57 99200050011 SMALL WASHER 5 2
1-58 99210050012 S.WASHER 5 2
1-59 99011050221 SCREW,5X22 2
1-61 19505015201 COVER,COIL 1
1-62 99210050012 S.WASHER 5 4
1-63 99011050101 SCREW,5X10 4
1-66 16721519802 COIL,IGNITION 1

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Page 3
TBL-455/500
ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-67 99201040011 WASHER,4 2
1-68 99210040012 S. WASHER 4 2
1-69 99011040151 SCREW,4X15 2
1-71 992-10060-012 S.WASHER 6 4
1-72 99011060351 SCREW,6X35 4
1-76 15521519800 ROTOR,MAGNETO 1
1-77 99200100011 WASHER,10 1
1-78 99210100012 WASHER,S,10 1
1-79 99111110011 NUT 10 1
1-81 99011050151 SCREW,5X15 6
1-82 99210050012 S.WASHER 5 6
1-83 99201050011 WASHER 5 6

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Page 4
TBL-455/500
ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2

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Page 5
TBL-455/500
ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-02 99011050161 SCREW,5X16 4
2-03 99210050012 S.WASHER 5 4
2-04 99201050011 WASHER 5 4
2-06 7370500420 GASKET 1
2-07 70505008900 MUFFLER,ASS'Y 1
2-08 71905008800 PIPE,MUFFLER 1
2-09 73205008200 ARRESTER,SPARK 1
2-10 7510500820 GASKET,TAIL PIPE 1
2-11 72105008801 PIPE,TAIL 1
2-12 99210040012 WASHER,S,4 2
2-13 99011040101 SCREW,4X10 2
2-14 75105004212 GASKET,MUFFLER 2
2-15 99201080011 WASHER 8 2
2-16 75005004201 BOLT,SPECIAL 2
2-17 99201060011 WASHER 6 1
2-18 99210060012 S.WASHER 6 1
2-19 99011060121 SCREW,6X12 1
2-20 99011050201 SCREW,MX20 2
2-21 99210050012 S.WASHER 5 2
2-22 99201050011 WASHER 5 2
2-23 99011060201 SCREW,6X20 1
2-24 99210060012 S.WASHER 6 1
2-25 99201060011 WASHER,6 1
2-26 73805015200 PROTECTOR,MUFFLER 1
2-27 99011060101 SCREW,6X10 1
2-28 99210060012 WASHER,S,6 1
2-30 01605004200 SHROUD,CYLINDER 1
2-36 40305015211 GASKET 1
2-37 40405015801 INSULATOR,CARBURETOR 1
2-38 99201050011 WASHER,5 2
2-39 99210050012 S.WASHER 5 2
2-40 99011050251 SCREW,5X25 2
2-41 4020174020 CARB GASKET 1
2-42 87805015200 BRACKET 1
2-44 99101060013 NUT,6 1
2-45 89401401201 RECEIVER,OUTER 1
2-46 44225016801 PUMP,PRIMING 1
2-47 99220100010 WASHER,10 INNER TOOTHED 1
2-48 99111100011 NUT,10 1
2-49 70002504100 PIPE,FUEL,2.5X4X100 1
2-50 70002504095 PIPE,FUEL,2.5X4X95 1
2-51 53432710200 GROMMET,FUEL PIPE 1
2-52 22301251901 PIPE,FUEL,3X5X230 1 ~F132100
2-52 22305015900 PIPE,FUEL,3X5X280 1 F132101~
2-53 68004001200 CLIP,5.2 1
2-54 67501630900 FILTER,FUEL 1
2-55 5950502490 CAP,TANK 1
2-57 5913131081 FUEL TANK 1

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Page 6
TBL-455/500
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-59 19805015800 CLAMP,CORD 1
2-61 43605015200 BASE,CLEANER 1
2-62 20105015200 SEAL,DUST 1
2-63 52305015801 ROD,CHOKE 1
2-64 52805015201 VALVE,CHOKE 1
2-65 7080501520 SHIM,CHOKE VALVE 1
2-66 99200050011 WASHER,SMALL,5 1
2-67 99210050012 WASHER,S,5 2
2-68 99011050501 SCREW,5X50 2
2-71 46605015801 BAND 1
2-72 43705015200 TUBE,CLEANER 1
2-73 43105015201 GASKET CLEANER 2
2-74 42505015200 CORE,CLEANER 1
2-75 44405015200 ELEMENT,CLEANER 1
2-76 42333111201 BODY, CLEANER 1
2-79 70605008801 MUFFLER 1
ENGINE, MUFFLER, AIR CLEANER, FUEL SYSTEM • FIGURE 2

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Page 7
TBL-455/500
RECOIL STARTER • FIGURE 3
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
3-00 76205015901 STARTER,RECOIL ASSY 1
3-01 81506000200 METAL,STARTER HANDLE 1
3-02 78504222020 HANDLE,STARTER 1
3-03 77205015800 BODY,RECOIL STARTER 1
3-04 77906000200 SPRING,RECOIL 1
3-05 78305004200 ROPE,STARTER,3.8X1070 1
3-06 76905015200 REEL,STARTER ROPE 1
3-07 7880501521 STARTER,PAWL 1
3-08 80105015200 WASHER,STARTER PULLEY 1
3-09 99201080011 WASHER,8 1
3-10 8370501521 FRICTION PLATE 1
3-11 82205015200 SHIM,STARTER PULLEY 1
3-12 8390501520 BOLT SET 1

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Page 8
TBL-455/500
CARBURETOR • FIGURE 4

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Page 9
TBL-455/500
CARBURETOR • FIGURE 4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4-00 45525037900 CARBURETOR,ASS'Y 1
4-01 51425001200 SCREW,SET 1
4-02 57525012200 BODY,PUMP 1
4-03 57725012200 GASKET,PUMP 1
4-04 57625012200 DIAPHRAGM,PUMP 1
4-05 57825007200 SCREEN,INLET 1
4-06 46425031800 SHAFT,THROTTLE 1
4-07 48625035200 SPRING,THROTTLE 1
4-08 46725003200 SCREW,SHUTTER 2
4-09 48825001200 VALVE,THROTTLE 1
4-10 55925012200 PLATE,STOP 1
4-11 43725031200 SLEEVE 1
4-12 49125035200 LEVER,THROTTLE 1
4-13 48925008200 RING,STOP 1
4-14 53925101200 SWIVEL 1
4-15 46325032200 SPRING,IDLE ADJUST 1
4-16 46225032200 SCREW,IDLE ADJUST 1
4-17 62325032200 SPRING,ADJUST,HI/LOW 2
4-18 46125035200 SCREW,IDLE ADJUST 1
4-19 46025035200 SCREW,LOW ADJUST 1
4-20 6032501220 NEEDLE VALVE 1
4-21 47725012200 SPRING,VALVE 1
4-22 47325012200 LEVER,CONTROL 1
4-23 60525001200 PIN,HINGE 1
4-24 54625001200 SCREW,SET,HINGE PIN 1
4-25 47525032200 GASKET,DIAPHRAGM 1
4-26 47425032800 DIAPHRAGM,METERING 1
4-27 45425032800 PURGE,AIR 1
4-28 47625032200 COVER,DIAPHRAGM 1
4-29 54825012200 SCREW,SET 4
4-29 54825016200 SCREW,SET 4