Tanaka TBL-7800/R Setup guide

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Model Number:
TBL-7800/R
BACKPACK BLOWER
P/N 40334
Rev 000
Date 6-19-07
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA98001 • Phone: [phone] • Fax: [phone]
www.tanakapowerequipment.com [email protected]

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Page 1
TBL-7800
CYLINDER, PISTON, CRANKSHAFT & IGNITION • FIGURE 1

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Page 2
TBL-7800
CYLINDER, PISTON, CRANKSHAFT & IGNITION • FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-1 0011600590 CYLINDER SET 1 Includes gasket
1-2 0171600520 GASKET,CYLINDER 1
1-3 0261600520 BOLT,CYLINDER 4
1-4 0161600520 COVER,CYLINDER 1
1-5 8063190520 SCREW,A,5x8 2
1-10 0501600520 COVER,PORT S 1
1-11 0511600520 COVER,PORT F 1
1-12 8083190520 SCREW,C,4x16 4
1-13 0521600520 GASKET,PORT COVER 2
1-20 0721600590 CRANKCASE ASSY 1 Includes bearings, seals and gasket
1-21 0901600520 GASKET,CRANKCASE 1
1-22 8013190520 BEARING,BALL,6302C828 2
1-23 99966162775 SEAL,OIL,16278 1
1-24 99966164275 SEAL,OIL,16428 1
1-25 99351042002 RING,STOP,C42 2
1-26 8103190520 SCREW,E,5x30 4
1-27 1951600520 COVER,COIL 1
1-28 8083190520 SCREW,C,4x16 1
1-29 8113190520 SCREW,F,6x45 6
1-30 0301600590 PISTON SET 1 Includes rings and circlips
1-31 0411600520 RING,PISTON 2
1-32 0371600520 PIN,PISTON 1
1-33 0391600520 CIRCLIP 2
1-34 8003190520 BEARING,NEEDLE 1
1-35 0361600520 COLLAR,PISTON PIN 2
1-36 0461600580 CRANKSHAFT 1
1-38 0661600520 NUT,FLYWHEEL,M10 1
1-39 0681600520 KEY,WOODRUFF 1
1-40 1551600580 FLYWHEEL ASSY 1
1-41 1531600590 COIL,IGNITION 1
1-42 1571600590 CAP,SPARK PLUG 1
1-44 2501600520 TUBE 1
1-45 2021600520 GROMMET 1
1-46 8083190520 SCREW,C,4x16 2
1-47 1781600580 CORD,STOP 1
1-48 0181600520 PLUG,SPARK 1
1-60 7981600590 PULLEY,STARTER ASSY 1

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Page 3
TBL-7800
CARBURETOR, STARTER & MUFFLER •FIGURE 2

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Page 4
TBL-7800
CARBURETOR, STARTER & MUFFLER •FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
teksagsedulcnI1TESROTALUSNI09500614046-2 402x5,B,WERCS02509137087-2 1ROTALUSNI,TEKSAG02500613048-2 1ROTERUBRAC,TEKSAG02500612049-2 1YSSARELFFUM095006150741-2 1KRAPS,RETSERRA085006123751-2 207x6,SRELFFUM,TLOB025006105771-2 141x6,D,WERCS025091390881-2 1RELFFUM,TEKSAG025006173791-2 1YSSARETRATS095006126794-2 1EPORRETRATS,LEER025006186705-2 1LIOCER,GNIRPS025006197715-2 1RE
TRATS,REHSAW025006168725-2 1NOITCIRF,GNIRPS025006163835-2 1NOITCIRF,ETALP025006173845-2 1REHSAW025006110855-2 1TES,TLOB025006193865-2 1EPOR025006138775-2 1RETRATS,ELDNAH025006158785-2 1ELDNAHRETRATS,PAC025006133895-2 461x5,G,WERCS025091321816-2 teksagsedulcnI1TESROTERUBRAC095006155426-2 17P,GNIR-O0007007699936-2 1RENAELCRIA,YDOB095006132446-2 1EKOHC,EVLAV025006182556-2 1EKOHC,REVEL025006152566-2 721x4,EKOHC
,TLOB025006115476-2 1RENAELC,TEKSAG025006175486-2
2-69 4761600520 BLOW OVER CHECK BOARD A 1
1RETLIFRIA,REVOC095006141407-2
2-72 4781600520 BLOW OVER CHECK BOARD B 1
1REVOCRETLIFRIA,TLOB085006105437-2 1RIA,RETLIF025006144447-2 2ROTERUBRAC,REVOC028625210257-2 1YSSARETLIFRIA095006101408-2 226x5,H,WERCS025091331818-2 teksagsedulcnI1YSSARELFFUM095006140728-2

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Page 5
TBL-7800
CARBURETOR • FIGURE 3
0
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
3-0 4551600590 CARBURETOR SET 1 Includes gasket
3-1 5752529290 BODY,PUMP 1
3-2 57825007200 SCREEN,INLET 1
3-8 4422515180 PUMP,PRIMING 1
3-9 4762515120 COVER,DIAPHRAGM 1
3-10 44725108200 BULB,PRIMING 1
3-11 5492516520 WASHER,THRUST 1
3-12 53925120200 SWIVEL 1
3-13 48925100200 RING,STOP 1
3-14 ~ ~ ~ GASKET,PUMP 1
3-15 ~ ~ ~ DIAPHRAGM,PUMP 1 ~ Included in P/N 40335 Carb Kit
3-16 ~ ~ ~ GASKET,DIAPHRAGM 1 (not available individually)
3-17 ~ ~ ~ DIAPHRAGM,METERING 1
3-18 51425100200 SCREW,THROTTLE SET 2
3-19 54425164200 STAY,ADJUST,CABLE 1
3-20 99101060013 NUT,6 1
3-21 61425137200 ADJUSTER,CABLE 1
3-22 4311600520 GASKET,CLEANER 1
3-23 5482515120 SCREW,SET 4
3-24 5992000W58 JET,MAIN,#58 1
3-25 55025100200 O-RING 1

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Page 6
TBL-7800
FUEL TANK & FRAME • FIGURE 4

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TBL-7800
FUEL TANK & FRAME • FIGURE 4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4-1 0103190580 FAN CASE,E 1
4-2 0113190580 FAN CASE S 1
4-3 8143190520 SCREW,I,5x25 9
4-4 2703190520 PIPE,ELBOW 1
4-5 99967095010 O-RING,G-95 1
4-6 1371600520 BOLT,FAN CASE,LONG 2
4-7 99178050010 NUT,LOCK 5 2
4-8 0543190580 COVER,INTAKE 1
4-9 8143190520 SCREW,I,5x25 3
4-10 1983190580 CLAMP,CORD 1
4-11 8153190520 SCREW,J,5x14 1
4-12 2833190520 TUBE 1
4-15 1273190580 FAN 1
4-16 8163190520 SCREW,K,6x35 1
4-17 7381600520 COVER,MUFFLER 1
4-18 8143190520 SCREW,I,5x25 4
4-21 0203190590 FRAME 1
4-23 0213190520 CUSHION 1
4-24 0463190520 CLIP,CUSHION 6
4-25 0223190520 STRAP,SHOULDER 2
4-26 0503190580 COVER,DUST 1
4-27 0253190590 SCREW,DUST COVER 4
4-28 0303190580 CUSHION 1
4-29 0273190520 WASHER 1
4-30 8173190520 SCREW,L,5x40 1
4-31 8253190520 SCREW,M,5x16 2
4-32 0313190580 CUSHION 2
4-33 0323190520 NUT,FRAME,M6 2
4-34 5911600580 TANK,FUEL 1
4-35 5951600590 CAP,TANK 1
4-39 6261600520 CHAIN,TANK CAP 1
4-40 2231600590 PIPE,FUEL 1
4-41 6751600590 FILTER,FUEL 1
4-42 6801600520 CLIP 1
4-43 6063190520 BOLT,TANK 2
4-44 6803190520 CLIP 1
4-50 5903190520 HANDLE,CARRYING 1
4-59 8263190520 SCREW,N,5x20 4
4-60 2823190520 NUT,HANDLE,M5 4

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Page 8
TBL-7800
THROTTLE LEVER - TBL-7800 • FIGURE 5
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
5-1 8713190590 THROTTLE LEVER ASSY,L 1
5-2 2633190590 LEVER,THROTTLE 1
5-3 99178050010 NUT,LOCK 5 1
5-4 99201050011 WASHER,5 1
5-5 2503190520 ARM,THROTTLE LEVER 1
5-6 0403190580 BRACKET,THROTTLE LEVER 1
5-7 7933190520 BOLT 1
5-8 8921600520 SPRING 1
5-9 8443190520 SPECIAL WASHER A 1
5-10 0293190520 NUT,FLANGE,M6 1
5-11 99201080011 WASHER,8 2
5-12 1701600580 BUTTON,STOP 1
5-13 2661600520 COVER,STOP BUTTON 1
5-14 8853190580 WIRE,THROTTLE 1
5-15 1640703000 TUBE,7x300 1
5-16 2483190590 GRIP ASSY 1
5-17 4651600520 BOLT,WING 1
5-18 99161060012 NUT,WING,6 1
5-19 2403190520 WASHER 2
5-20 99153060013 NUT,CAP 1
5-22 8253190520 SCREW,M,5x16 2

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Page 9
TBL-7800
THROTTLE LEVER - TBL-7800R • FIGURE 6
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
6-1 8713190690 THROTTLE LEVER ASSY,R 1
6-2 2483190620 GRIP,R 1
6-3 2623190680 GRIP,L 1
6-4 8063190620 SCREW,A,4x14 5
6-5 2633190620 THROTTLE LEVER 1
6-6 2493190620 LEVER 1
6-7 3393190620 SHAFT,LEVER 1
6-8 2403190620 WASHER 1
6-9 8443190620 SPECIAL WASHER 1
6-10 2403190520 WASHER 1
6-11 99354006002 RING,STOP 1
6-12 1621600520 SWITCH,STOP 1
6-13 2621600520 SPRING,STOP SWITCH 1
6-14 8073190620 SCREW,B,4x10 1
6-15 1731600580 CORD 1
6-16 1741600580 CORD 1
6-17 8853190680 WIRE,THROTTLE 1
6-18 1640709400 TUBE,7x940 1
6-19 4653190620 BOLT,WING 1
6-20 99153060013 NUT,CAP 1
6-21 2293190620 CLAMP 1

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Page 10
TBL-7800
BLOWER TUBES & DECALS • FIGURE 7
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
7-1 9063190520 DECAL,TBL-7800 1
7-2 9063190620 DECAL,TBL-7800R 1
7-3 9193190520 DECAL,CAUTION A 1
7-4 9203190520 DECAL,CAUTION B 1
7-61 1013190520 PIPE,FLEXIBLE 1
7-62 1023190520 PIPE,SWIVEL 1
7-63 1033190520 PIPE,STRAIGHT 1
7-64 3053190520 PIPE,STRAIGHT 1
7-65 1003190520 BAND,PIPE 1
7-66 2673190520 BAND,PIPE 1
7-68 8543190520 SPANNER,8x10 1
7-69 8533190520 WRENCH,19x16 1