Tanaka TBL-7600/R Setup guide

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Model Number:
TBL-7600/R
BACKPACK BLOWER
P/N 32769
Rev 000
Date 5-4-07
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA98001 • Phone: [phone] • Fax: [phone]
www.tanakapowerequipment.com [email protected]

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Page 1
TBL-7600
CYLINDER, PISTON, CRANKSHAFT • FIGURE 1

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Page 2
TBL-7600
CYLINDER, PISTON, CRANKSHAFT • FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-2 0011600090 CYLINDER SET 1 Includes gasket
1-4 0171600020 GASKET,CYLINDER 1
1-9 8131600020 BOLT 4
1-14 0301600090 PISTON SET 1 Includes rings & circlips
1-15 0371600020 PISTON PIN 1
1-16 0411600090 RING,PISTON SET 1
1-17 0461600080 CRANKSHAFT 1
1-18 8001600020 BEARING,NEEDLE 1
1-20 0391600020 CIRCLIP 2
1-21 0601600020 SPACER 2
1-22 0161600020 COVER,CYLINDER 1
1-23 7381600080 PROTECTOR,MUFFLER 1
1-24 8121600020 BOLT 2
1-25 8111600020 SCREW 1
1-26 8311600020 WASHER 2
1-27 8301600020 WASHER,A 2
1-28 7381600020 COVER,PLUG 1
1-30 2511600020 CAP,SPARK PLUG 1
1-31 2521600020 TERMINAL,SPARK PLUG 1
1-36 8411600020 TUBE,PROTECTION 1
1-37 0181271020 PLUG,SPARK 1
1-39 2021600020 GROMMET,B 1

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Page 3
TBL-7600
CRANKCASE, FLYWHEEL, IGNITION • FIGURE 2

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Page 4
TBL-7600
CRANKCASE, FLYWHEEL, IGNITION • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-3 0901600020 GASKET,CRANKCASE 1
2-5 0721600090 CRANKCASE 1
2-7 8011600020 BEARING,BALL 2
2-8 0441600020 SEAL,OIL 2
2-10 8061600020 SCREW,A 1
2-11 8141600020 SCREW 4
2-12 8401600020 KNOCK PIN 2
2-13 8201600020 PACKING 1
2-19 8021600020 SHIM,CRANKSHAFT V
2-19 8031600020 SHIM,CRANKSHAFT V
2-19 8041600020 SHIM,CRANKSHAFT V
2-19 8051600020 SHIM,CRANKSHAFT V
2-29 1551600080 MAGNETO 1
2-32 1671600080 COIL,IGNITION 1
2-33 8421600020 WIRE 1
2-34 8431600020 WASHER,S 1
2-35 0681600020 KEY,WOODRUFF 1
2-38 2031600020 GROMMET,A 1
2-40 8151600020 BOLT 2
2-41 8291600020 NUT 1
2-54 7981600090 PULLEY ASSY,STARTER 1
2-55 2581600020 RING,STOP 1
2-56 7661600020 SPRING,STARTER PAWL 1
2-57 7651600020 PAWL,STARTER 1
2-58 0321600020 NUT,SPECIAL 1
2-59 8321600020 WASHER,C 2

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Page 5
TBL-7600
CARBURETOR & MUFFLER • FIGURE 3
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
3-1 8181600020 GASKET,MANIFOLD 1
3-2 8191600090 INTAKE MANIFOLD SET 1
3-3 8171600020 SCREW 2
3-4 4031600020 GASKET,INSULATOR 1
3-5 8281600020 NUTS 2
3-6 8261600020 BOLT 2
3-7 4041600090 INSULATOR,SET 1
3-8 4021600020 GASKET,CARBURETOR 1
3-9 4551600090 CARBURETOR SET 1 Includes gasket
3-42 7041600090 MUFFLER SET 1
3-43 8101600020 SCREW 4
3-44 7321600020 ARRESTER,SPARK 1
3-45 7511600020 GASKET,TAIL PIPE 1
3-46 8261600020 BOLT 2
3-47 7371600020 GASKET,MUFFLER 1
3-48 8271600020 SCREWS 1
3-49 4361600020 BASE,CLEANER 1
3-50 8081600020 SCREW 1
3-51 4761600020 BOARD,CHECK 1
3-52 8091600020 SCREW 2
3-55 8351600020 WASHER 2

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Page 6
TBL-7600
STARTER • FIGURE 4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4-0 7621600090 STARTER ASSY 1
4-1 7801600020 GUIDE,ROPE 1
4-2 8331600020 STOP,ROPE 1
4-3 7621600020 STARTER BODY 1
4-4 7631600020 PLATE,RECOIL 1
4-5 7851600020 HANDLE,STARTER 1
4-6 7831600020 ROPE,STARTER 1
4-7 7691600020 REEL,STARTER ROPE 1
4-8 7791600020 SPRING,STARTER 1
4-9 8071600020 SCREW,SET 1
4-10 8341600020 WASHER,E 1
4-11 8161600020 SCREW 4

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Page 7
TBL-7600
CARBURETOR • FIGURE 5
0
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
5-0 4551600090 CARBURETOR SET 1 Includes gasket
5-10 5752515380 BODY,PUMP 1
5-11 57825007200 SCREEN,INLET 1
5-17 4752515320 GASKET,DIAPHRAGM 1
5-18 47425001800 DIAPHRAGM,METERING 1
5-19 4422515180 PUMP,PRIMING 1
5-20 44725108200 BULB,PRIMING 1
5-21 4762515120 COVER,DIAPHRAGM 1
5-22 5482515120 SCREW,SET 4
5-23 51425100200 SCREW,THROTTLE SET 2
5-24 54425164200 STAY,ADJUST,CABLE 1
5-25 61425137200 ADJUSTER,CABLE 1
5-26 99101060013 NUT,6 1
5-27 55025100200 O-RING 1
5-28 5992527920 JET,MAIN #52 1
5-29 53925120200 SWIVEL 1
5-30 5492516520 WASHER,THRUST 1
5-31 48925100200 RING,STOP 1
5-32 4310634C200 GASKET,CLEANER 1
5-33 57725100200 GASKET,PUMP 1
5-34 57625100200 DIAPHRAGM,PUMP 1
65025124900 KIT,CARB REPAIR 1

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Page 8
TBL-7600
FRAME • FIGURE 6
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
6-16 0303190020 CUSION,RUBBER,BOTTOM 2
6-26 0193131980 BAND 2
6-27 8123190020 SCREW,G,M6x16 2
6-28 83531900200 NUT,F.M6 2
6-29 0163190020 STAY,BAND 1
6-30 0293131320 NUT,SPECIAL 4
6-31 0213190020 PAD,CUSHION 1
6-32 0463190020 FASTENER 4
6-34 5913190080 TANK,FUEL 1
6-35 5953190090 CAP,TANK 1
6-36 2233190090 PIPE,FUEL ASSY 1
6-37 8153190020 SCREW,J,M5x14 2
6-38 8303190020 WASHER,A 2
6-40 0203190080 FRAME 1
6-41 03031307200 BUFFER 2
6-42 0603190020 COLLAR 2
6-43 8313190020 WASHER PACKING 2
6-44 67531900900 FILTER,FUEL ASSY 1
N/A N/A GROMMET,RETURN 1 Order #36 Fuel Pipe Assy
6-46 6803190020 CLIP 2
N/A N/A PIPE,FUEL A 1 Order #36 Fuel Pipe Assy
N/A N/A PIPE,FUEL B 1 Order #36 Fuel Pipe Assy
6-50 0263190020 WASHER,CAP 2
NOTE - Ring shown
below gas cap is
the cap retainer, not
a gasket.

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Page 9
TBL-7600
BLOWER • FIGURE 7

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Page 10
TBL-7600
BLOWER • FIGURE 7
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
7-4 4373190020 TUBE,CLEANER 1
7-5 7703190020 CLAMP,A 1
7-6 7713190020 CLAMP,B 1
7-7 8103190020 BOLT,E,M6x30 6
7-8 1781600020 WIRE,GROUND 1
7-9 1103190020 CLAMP,WIRE 1
7-10 8133190020 SCREW,TAPPING 1
7-11 0103190080 CASE,FAN E 1
7-12 0113190080 CASE,FAN S 1
7-13 8113190020 SCREW,TAPPING 2
7-14 2313190020 RING-O,#85 1
7-15 2703190020 PIPE,ELBOW 1
7-17 1273190020 FAN 1
7-18 0273190020 PLATE,SPECIAL 1
7-19 8143190020 BOLT,I,M6x40 3
7-21 4233190090 AIR CLEANER ASSY 1
7-22 4443190090 ELEMENT ASSY 1
7-24 8613190020 KNOB,AIR FILTER 2
7-25 2253190020 PACKING,RUBBER 2
7-39 5933190020 PACKING 1
7-44 8163190020 SCREW,TAPPING 4
7-48 2353190020 BAND,RUBBER 1
7-49 3173190020 JOINT COLLAR 1

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Page 11
TBL-7600
THROTTLE ARM • FIGURE 8
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
8-2 25031310200 ARM,THROTTLE LEVER 1
8-3 26331310200 LEVER,THROTTLE 1
8-4 33331310200 SPRING,THROTTLE LEVER 1
8-5 33431310200 BALL,STEEL 5/32 1
8-6 24731310200 COVER,THROTTLE LEVER ARM 1
8-7 99311041012 SCREW,TAPPING,4X10 2
8-8 99011060251 SCREW,6X25 1
8-9 99210060012 WASHER,S,6 1
8-10 99200060011 WASHER,SMALL,6 1
8-11 25631310200 COLLAR 1
8-12 99101060011 NUT,6 1
8-13 0403131320 BRACKET,THROTTLE LEVER 1
8-14 3353131380 KNOB 1
8-15 99178080010 NUT,8 1
8-16 99290200150 PIN,SPLIT 1
8-17 16201300900 SWITCH,STOP 1
8-18 99011060201 SCREW,6X20 4
8-19 99201060011 WASHER,6 4
8-20 99178060010 NUT,LOCK,6 4
8-21 0173190020 BRACKET STAY 1
8-22 8853190080 WIRE,THROTTLE 1
Frame mount throttle.
Tube mount throttle
shown on Page 13

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Page 12
TBL-7600
HANDLE, DECALS & TOOLS • FIGURE 9
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
9-1 2483190090 HANDLE GRIP ASSY 1
9-2 2483190020 HANDLE GRIP 1
9-3 2623190090 GRIP BAND ASSY 1
9-4 8093190020 SCREW,TAPPING 2
9-5 1023190020 PIPE,FLEXIBLE 1
9-7 1013190020 PIPE,SWIVEL 1
9-8 1033190020 PIPE,STRAIGHT 1
9-9 1053190020 PIPE,BLOW 1
9-10 1003190020 BAND,HOSE,#82 1
9-11 99011050251 SCREW,5X25 2
9-12 2673190020 BAND,HOSE #100 1
9-14 8292000080 SPANNER,COMBI,13X19 1
9-15 9063190020 DECAL,MODEL TBL-7600 1
9-16 9293190020 DECAL,SYMBOL 1
9-17 9083190020 DECAL,CHOKE 1
9-18 9093190020 DECAL,CAUTION 1
9-19 9193190020 DECAL,CAUTION A 1

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Page 13
TBL-7600
TUBE MOUNT THROTTLE • FIGURE 10
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
10-0 32839 THROTTLE KIT,TBL-7600 1
10-2 0133190090 THROTTLE LEVER 1
10-3 2483131720 GRIP,THROTTLE 1
10-4 2623190090 GRIP BAND ASSY 1
10-5 99311051811 SCREW,TAPPING,5x18 2
10-6 8873190080 THROTTLE WIRE HARNESS 1
10-7 2833190020 TUBE 1
10-8 2293190020 CLAMP 1
Tube mount throttle.
Frame mount throttle
shown on Page 11.