Tanaka TED-262L Setup guide
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Model Number:
TED-262L/DH
Portable Gas Drill
P/N 12128
Rev 001
Date 4-1-08
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
www.tanakapowerequipment.com [email protected]
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PARTS INFORMATION
Page 1
TED-262L/DH
CYLINDER, PISTON, CRANKSHAFT • FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-1-1 00201601800 CYLINDER 1 ~S279070
1-1 0010160090 SET,CYLINDER 1 S279071~ Includes gasket
1-2 0180050221 PLUG,SPARK 1
1-3 1570097A900 CAP,SPARK PLUG,ASS'Y 1
1-4 01701620200 GASKET,CYLINDER 1
1-5 04101601200 RING,PISTON 2
1-6 0300162090 PISTON SET 1 Includes piston pin and circlips
1-7 03701700200 PIN,PISTON 1
1-8 03900000201 CIRCLIP,PISTON PIN 2
1-9 0460162S81 CRANKSHAFT 1
1-10 99962091338 BEARING,NEEDLE,KTV91313 1
1-11 06810100200 KEY,WOODRUFF,3X13X4.5 1
1-30 99414050161 SCREW,5X16/S 4
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PARTS INFORMATION
Page 2
TED-262L/DH
CRANKCASE, FLYWHEEL, IGNITION • FIGURE 2
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PARTS INFORMATION
Page 3
TED-262L/DH
CRANKCASE, FLYWHEEL, IGNITION • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-12 07102007200 SHIM,15.2X20X.05 V Variable - use as needed for clearance
2-12 07102007210 SHIM,15.2X20X.10 V Variable - use as needed for clearance
2-12 07102007220 SHIM,15.2X20X.15 V Variable - use as needed for clearance
2-12 07111600230 SHIM,16X21X.20 V Variable - use as needed for clearance
2-12 07111600240 SHIM,16X21X.30 V Variable - use as needed for clearance
2-13 99961600200 BEARING,BALL,#6002 1
2-14 99961600115 BEARING,BALL,6001 C3 1
2-15 99966152564 SEAL,OIL,UD15257 1
2-16 99966122240 SEAL,OIL,#12227 1
2-17 0900060120 GASKET,CRANKCASE 1
2-18 07201620900 CRANKCASE,ASS'Y 1 Includes gasket, bearings and seals
2-19 35910112203 WASHER,CLUTCH B 1
2-20 79801630200 PULLEY,STARTER 1
2-21 1552172080 ROTOR,MAGNETO 1
2-22 1650162V200 PLATE,COIL HOLDING 1
2-23 1672054790 COIL,IGNITION 1
2-24 90401620201 BRACKET,ADJUSTER 1 ~S279070
2-25 89401401201 RECEIVER,OUTER 1 ~S279070
2-32 99101080011 NUT,8 1
2-34 99200080011 WASHER,8 1
2-35 99210080012 WASHER,S,8 1 ~L242757
2-36 99101080011 NUT,8 1
2-41 99101060013 NUT,6 1 ~S279070
2-42 99414050301 SCREW,5X30/S 4
2-44 99414050161 SCREW,5X16/S 2
2-46 99416040186 SCREW,WS,4X18 2
2-51 99414050121 SCREW,S,5X12 1 ~S279070
2-53-1 1780136M800 CORD,STOP 1 ~V028010
2-53 1780160080 CORD 1 V028011~
2-55 56020517200 CAP,RUBBER 1 V028011~
2-56 1782054420 LEAD,HIGH TENSION 1 V028011~
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PARTS INFORMATION
Page 4
TED-262L/DH
FUEL SYSTEM (LATEST REV) • FIGURE 3
Units after serial
number Z207351
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
3-5 65301620200 BRACKET,TANK 1
3-7 65506100200 CUSHION,TANK 4
3-33 4030160020 GASKET,INLET MANIFOLD 1
3-34 4040160091 INSULATOR SET 1 Includes gasket
3-35 4020602K21 GASKET,CARBURETOR 1
3-36 4550160290 CARBURETOR SET 1 Includes gasket
3-37 2230650090 PIPE,FUEL,ASS'Y 1
3-40 6750608A900 FILTER,FUEL 1
3-41 68000731201 CLIP 6.3 1
3-42 5950300290 CAP,TANK (BLACK/RED) 1
3-53 5910162080 TANK,FUEL 1
3-57 99415040182 SCREW,PS,4X18 2
3-74 99416050601 SCREW,5x60WS 2
3-78 7000300507 PIPE,FUEL,3X5X75 1
3-79 53432710200 GROMMET,FUEL PIPE 1
3-81 99415040142 SCREW,4X14/PS 2
3-86 99416050241 SCREW 5x24WS 2
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PARTS INFORMATION
Page 5
TED-262L/DH
FUEL SYSTEM (OLDER VERSIONS) •FIGURE 4
Units between S/N
S279071 & Z207351
36-1
Units prior to serial
number S279070
Tanaka Parts Update
To Convert To The Primer Type
Fuel System Order The Following Parts*;
455.01602.90 Carburetor
591.01620.80 Fuel Tank
700.03005.350 Fuel Pipe
534.32710.200 Grommet
595.03002.90 Gas Cap
*Only For Use With Units With Serial Numbers
From S279071 To Z207350
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PARTS INFORMATION
Page 6
TED-262L/DH
FUEL SYSTEM • FIGURE 4
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4-5 65301620200 BRACKET,TANK 1
4-7 65506100200 CUSHION,TANK 4
4-33-1 40301620201 GASKET,INLET MANIFOLD 1 ~S279070
4-33 4030160020 GASKET,INLET MANIFOLD 1 S279071~
4-34-1 4040162022 INSULATOR,CARBURETOR 1 ~S279070
4-34 4040160091 INSULATOR SET 1 S279071~ Includes gasket
4-35-1 4020060120 GASKET,CARBURETOR 1 ~S279070
4-35 4020602K21 GASKET,CARBURETOR 1 S279071~
4-36 4550160090 CARBURETOR SET 1 S279071~ Includes gasket
4-36-1 45525023900 CARBURETOR ASSY 1 ~S279070
4-37 2230162V900 PIPE,FUEL,ASS'Y 1 ~S279070
4-37 2230650090 PIPE,FUEL,ASS'Y 1 S279071~
4-40 6750608A900 FILTER,FUEL 1
4-41 68000731201 CLIP 6.3 1
4-42 5950650A90 CAP,TANK 1 ~T253552
4-42 5950656B90 CAP,FUEL BLACK,NON VENT 1 T253553~
4-53 5910162T220 TANK,FUEL 1 ~T253552
4-53 5910160020 TANK,FUEL 1 T253553~
4-57 99415040182 SCREW,PS,4X18 2
4-74 99416050601 SCREW,5x60WS 2 ~R007764
4-74 99416050651 SCREW,5X65/WS 2 ~S279070
4-74 99416050601 SCREW,5x60WS 2 S279071~
4-76 99178050010 NUT,LOCK 5 2 ~S279070
4-81 99415040142 SCREW,4X14/PS 2
4-86 99416050221 SCREW,5X22/WS 2 ~S279070
4-86 99416050241 SCREW 5x24WS 2 S279071~
4-121 5640661190 VENT,AIR ASS'Y 1 T253553~
4-122 5650441020 PIPE,AIR VENT 1 T253553~
4-123 6460661290 VALVE 1 T253553~
4-124 68000206200 CLIP,5.5 1 T253553~
4-124 68000206200 CLIP,5.5 1 ~V168600
4-125 5610007020 COVER,AIR VENT 1 T253553~
4-125 5610007020 COVER,AIR VENT 1 ~V168600
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PARTS INFORMATION
Page 7
TED-262L/DH
MUFFLER, CLUTCH & COVER • FIGURE 5
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PARTS INFORMATION
Page 8
TED-262L/DH
MUFFLER, CLUTCH & COVER • FIGURE 5
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
5-1 7380162021 PROTECTOR,MUFFLER 1
5-3 2030630B201 GROMMET,CORD,PRIMARY 1
5-4 0110630B200 COLLAR 1 ~S279070
5-8 35902103200 WASHER,CLUTCH,B 2
5-9 29001620800 SHOE,CLUTCH 2
5-10 3420630B200 SPRING,CLUTCH 1
5-11 35802103200 WASHER,CLUTCH A 2
5-12 3570075T200 BOLT,STEP 2
5-18 1120162S801 CASE,FAN 1
5-20 19805015800 CLAMP,CORD 1 ~S279070
5-23 1120162U80 CASE,FAN 1
5-25 13301620220 SHIELD,HEAT 1
5-26 73701620200 GASKET,MUFFLER 1
5-27 7040162T90 SET,MUFFLER 1
5-28 73901620210 GASKET,MUFFLER COUPLING 1
5-29 7170162T800 BODY,MUFFLER,B 1
5-30 71601620210 BODY,MUFFLER,A 1
5-60 99415050182 SCREW,5X18/PS 1 ~S279070
5-63 99415050122 SCREW,5X12/PS 3
5-77 99413040122 SCREW,4X12/P 2
5-79 99051050453 BOLT,HEX,5X45 2
5-80 99201050061 WASHER,5 2
5-84 99414050161 SCREW,5X16/S 4
5-89 99413050101 SCREW,5X10/P 1
5-91 13201620200 DEFLECTOR,AIR 1
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PARTS INFORMATION
Page 9
TED-262L/DH
AIR FILTER • FIGURE 6
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
6-0 4100650D90 AIR CLEANER ASSY 1
6-1 4240602K201 CAP,CLEANER 1
6-2 4460602K200 ELEMENT,CLEANER 1
6-3 4530602K200 COLLAR 1
6-4 4700602K200 COLLAR 2 ~R007764
6-4 47000025200 COLLAR 2 R007765~
6-5 5280602D200 PLATE,CHOKE 1 ~R007764
6-5 5280072Z20 PLATE,CHOKE 1
6-5 5280635A200 PLATE,CHOKE 1 S279071~
6-6 4230072Z81 BODY,CLEANER 1
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PARTS INFORMATION
Page 10
TED-262L/DH
STARTER • FIGURE 7
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
7-0 7620094090 STARTER,RECOIL ASS'Y 1
7-2 78500940200 HANDLE,STARTER 1
7-3 77200940801 BODY,STARTER 1
7-4 78000940200 SPRING,RECOIL 1
7-5 78300940200 ROPE,STARTER 1
7-6 77400940200 REEL,STARTER ROPE 1 ~V202950
7-6 7740163021 PULLEY,STARTER 1 V202951~
7-7 7880163021 PAWL,STARTER 1
7-8 80105015200 WASHER,STARTER PULLEY 1
7-10 8370501521 FRICTION PLATE 1 ~V202950
7-10 8370423020 PLATE,FRICTION 1 V202951~
7-11 82205015200 SHIM,PULLEY 1 ~V202950
7-11 8220423020 SHIM,STARTER PULLEY 1 V202951~
7-12 8390423020 BOLT,SET 1
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PARTS INFORMATION
Page 11
TED-262L/DH
CARBURETOR • FIGURE 8
Units prior to serial
number S279070
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PARTS INFORMATION
Page 12
TED-262L/DH
CARBURETOR • FIGURE 8
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
8-0 45525023900 CARBURETOR,ASS'Y 1 ~S279070
8-1 57525028200 BODY,PUMP 1
8-2 ~ ~ ~ GASKET,PUMP 1 ~ Contained in Carb Repair Kit
8-3 ~ ~ ~ DIAPHRAGM,PUMP 1 P/N 650-25001-910
8-4 ~ ~ ~ GASKET,DIAPHRAGM 1 (not available individually)
8-5 ~ ~ ~ DIAPHRAGM,METERING 1
8-6 47625004200 COVER,DIAPHRAGM 1
8-7 46425010800 SHAFT,THROTTLE 1
8-8 48625009200 SPRING,THROTTLE 1
8-9 48825008200 VALVE,THROTTLE 1
8-10 55725006200 CLIP,THROTTLE SHAFT 1
8-11 46025023200 SCREW,HIGH ADJUST 1
8-12 48525003200 SPRING,ADJUST,HIGH 1
8-13 46125023200 SCREW,LOW ADJUST 1
8-14 62325001200 SPRING,ADJUST,LOW 1
8-15 46225006200 SCREW,IDLE ADJUST 1
8-16 46325006200 SPRING,IDLE ADJUST 1
8-17 47725007200 SPRING,VALVE 1
8-18 60325001200 VALVE,NEEDLE 1
8-19 47325001200 HINGE,VALVE 1
8-20 60525001200 PIN,HINGE 1
8-21 57825007200 SCREEN,INLET 1
8-22 53925008200 SWIVEL 1
8-23 48925008200 RING,STOP 1
8-24 54825012200 SCREW,SET 5
8-25 51425001200 SCREW,SET 1
8-26 54625001200 SCREW,SET,HINGE PIN 1
8-27 46725003200 SCREW,SHUTTER 1
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PARTS INFORMATION
Page 13
TED-262L/DH
CARBURETOR • FIGURE 9
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
9-0 4550160090 CARBURETOR,ASS'Y 1 S279071~ Includes gasket
9-1 51425100200 SCREW,THROTTLE SET 2
9-4 54425164200 STAY,ADJUST,CABLE 1
9-5 53925120200 SWIVEL 1
9-7 48925100200 RING,STOP 1
9-10 55025100200 O-RING 1
9-11 599200AW37 JET,MAIN #37.5 1
9-12 ~ ~ ~ GASKET,PUMP 1 ~ Contained in Car Repair Kit
9-13 ~ ~ ~ DIAPHRAGM,PUMP 1 P/N 650.25124.900
9-16 57825007200 SCREEN,INLET 1 (not available individually)
9-17 5752515280 BODY,PUMP 1
9-18 ~ ~ ~ GASKET,DIAPHRAGM 1
9-19 ~ ~ ~ DIAPHRAGM,METERING 1
9-20 47625004200 COVER,DIAPHRAGM 1
9-21 54825101200 SCREW,SET 4
9-22 61425137200 ADJUSTER,CABLE 1
9-23 99101060013 NUT,6 1
9-24 4310634C200 GASKET,CLEANER 1
9-41 5492516520 WASHER,THRUST 1
Units from serial
number S279071 to
Z207350
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PARTS INFORMATION
Page 14
TED-262L/DH
CARBURETOR • FIGURE 10
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
10-0 4550160290 CARBURETOR SET 1 Z207350~ Includes gasket
10-1 51425100200 SCREW,THROTTLE SET 2
10-4 54425164200 STAY,ADJUST,CABLE 1
10-5 53925120200 SWIVEL 1
10-7 48925100200 RING,STOP 1
10-10 55025100200 O-RING 1
10-11 5992000W370 JET,MAIN,#37 1
10-12 ~ ~ ~ GASKET,PUMP 1 ~ Contained in Car Repair Kit
10-13 ~ ~ ~ DIAPHRAGM,PUMP 1 P/N 650.25124.900
10-16 57825007200 SCREEN,INLET 1 (not available individually)
10-17 5752515380 BODY,PUMP 1
10-18 ~ ~ ~ GASKET,DIAPHRAGM 1
10-20 ~ ~ ~ COVER,DIAPHRAGM 1
10-21 5482515120 SCREW,SET 4
10-22 61425137200 ADJUSTER,CABLE 1
10-23 99101060013 NUT,6 1
10-24 4310634C200 GASKET,CLEANER 1
10-25 4422515180 PUMP,PRIMING 1
10-26 44725108200 BULB,PRIMING 1
10-41 5492516520 WASHER,THRUST 1
Units after serial
number Z207350
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PARTS INFORMATION
Page 15
TED-262L/DH
GEAR CASE • FIGURE 11
Units after S/N C085101
Use P/N 018.32182.00
Gear Set (#14 & #5)
TED-262L
90
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PARTS INFORMATION
Page 16
TED-262L/DH
GEAR CASE •FIGURE 11
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
11-0 0183218200 GEAR SET 1 C085101~
11-1 0023218280 CASE,GEAR A 1
11-2 0063210A80 CASE,GEAR,B 1
11-3 2263212080 HOUSING,CLUTCH 1
11-4 01232120200 GEAR,#2 1
11-5 01632120201 GEAR,#3 1 NLA - Use 018.32182.00 Gear Set
11-5 0163212021 GEAR,#3 1 After S/N C085101~
11-6 06800300200 KEY,WOODRUFF,3X10X3.7 1
11-11 99961600102 BEARING,BALL,#6001Z 1
11-12 99961600115 BEARING,BALL,6001 C3 1
11-13 99350012002 RING,STOP,C-12 EX 1
11-14 01832120200 GEAR,4 1 NLA - Use 018.32182.00 Gear Set
11-14 0183219220 GEAR,4 1 After S/N C085101~
11-15 99961720221 BEARING,BALL,#7202B 1
11-16 04032120201 WASHER,BEARING 1
11-17 99961620202 BEARING,BALL,#6202Z 1
11-18 99351035002 RING,IN,C-35,STOP 1
11-19 06801006200 KEY,WOODRUFF,3X13X5 1
11-20 02232120201 SHAFT,DRIVE 1
11-22 99023060301 BOLT,P,6X30 2
11-23 99101060011 NUT,6 2
11-24 99210060012 WASHER,S,6 4
11-26 99414050181 SCREW,S,5X18 4
11-41 99209350030 WASHER,WAVE,B.B,35 1
11-44 30032250801 FITTING,GREASE 1
11-74 99350013002 RING,STOP 1
11-76 0223218320 SHAFT,GEAR1
11-85 4053218281 LEVER,LOCK 1
11-86 4063218220 SPRING,LOCK,LEVER 1
11-87 1820170020 WASHER,SPECIAL 2
11-88 79310200202 BOLT,STEP 2
11-89 99201070011 WASHER,7 2
11-90 06032120911 CHUCK,1/2" 1
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PARTS INFORMATION
Page 17
TED-262L/DH
HANDLES & THROTTLE • FIGURE 12
Units Prior to
S/N P151800
Units before S/N Z248300 Units after S/N Z248301
45-2
TED-262DH
TED-262DH
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PARTS INFORMATION
Page 18
TED-262L/DH
HANDLES & THROTTLE • FIGURE 12
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
12-28 2583217081 HANDLE,A 1
12-29 05532130200 GRIP,HANDLE 1
12-30 10132120201 LEVER,THROTTLE 1
12-34 99011050221 SCREW,5X22 1 ~N204150
12-34 99051050253 BOLT,HEX,5X25 1 N204151~
12-35 99101050011 NUT,5 2 ~N204150
12-35 99178050010 NUT,LOCK 5 1 N204151~
12-36 19833130200 CLAMP,CORD 1
12-37 99023060161 BOLT,6X16 PLUS 1
12-38 99210060012 WASHER,S,6 1
12-39 25932120810 HANDLE,B 1
12-42 99210100012 WASHER,S,10 1
12-45-2 1703217680 SWITCH,STOP 1 ~Z248301
12-45-1 16201300900 SWITCH,STOP 1 From N204150 to Z248300
12-45 1703218480 SWITCH,STOP 1 N204151~
12-46 64033210202 METAL,HOLDING 1 ~N204150
12-47 26833210210 COVER 1 ~N204150
12-48 99414040161 SCREW,S,4X16 1 ~N204150
12-49 99101040011 NUT,4 1 ~N204150
12-50 11533210202 BRACKET 2
12-52-1 1780162S800 CORD,STOP 1 ~N204150
12-53 1641003200 TUBE,PROTECTION,10X320 1
12-54 1641003201 TUBE,PROTECTION,10X321 1
12-55 0473217581 HANDLE 1 N157001~
12-56 99201060011 WASHER,6 2
12-57 99210060012 WASHER,S,6 2
12-58 99023060121 BOLT,PLUS,6X12 2
12-59 99201100011 WASHER,10 2
12-60 99210100012 WASHER,S,10 2
12-61 99021100201 BOLT,10X20 2
12-65 1013217590 LEVER,THROTTLE ASS'Y 1
12-70 6403246521 BRACKET,STOP BUTTON 1 Z248301~
12-70-1 2723218420 BRACKET 1 From N204151 to Z248300
12-70 11532170200 BRACKET 1 ~N204150
12-71 2581165020 BUTTON,STOP 1 N204151~
12-72 99011030101 SCREW,3X10 1 N204151~
12-76 9253317620 DECAL,STOP BUTTON 1 N204151~
12-81 8850162S800 WIRE,THROTTLE 1
12-82 1780162T80 CORD,STOP 1 ~N157000
12-82 1790162T80 CORD,STOP 1 N157001~
12-83 8850163N80 WIRE,THROTTLE 1 Z248301~
12-83 8850162T81 WIRE,THROTTLE 1 From N204151 to Z248300
12-83 8850162U80 WIRE,THROTTLE 1 ~N204150
12-84 64033210202 METAL,HOLDING 1
12-85 26833210210 COVER 1
12-86 1703217680 SWITCH,STOP 1 Z248301~
12-86 1703217580 SWITCH,STOP 1 ~Z248300
12-87 99101040011 NUT,4 1
12-88 99414040161 SCREW,S,4X16 1
12-90 19833130200 CLAMP,CORD 1
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PARTS INFORMATION
Page 19
TED-262L/DH
HANDLES & THROTTLE • FIGURE 13
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
13-28 2583210A82 HANDLE,A 1
13-29 1653313020 HANDLE,GRIP,A 1
13-30 10132120201 LEVER,THROTTLE 1
13-34 99011050251 SCREW,5X25 1
13-35 99101050011 NUT,5 1
13-36 19833130200 CLAMP,CORD 2
13-37 99023060161 BOLT,6X16 PLUS 1
13-38 99210060012 WASHER,S,6 1
13-39 25932120810 HANDLE,B 1
13-42 99210100012 WASHER,S,10 1
13-45 1703217580 SWITCH,STOP 1 ~S279070
13-45 1703219080 BUTTON,STOP 1 S279071~
13-53 1641003200 TUBE,PROTECTION,10X320 1
13-63 1553210A200 HOLDER,CHUCK KEY 1
13-71 2581165020 BUTTON,STOP 1
13-72 99011030101 SCREW,3X10 1
13-76 9253317620 DECAL,STOP BUTTON 1
13-81 8850162V800 WIRE,THROTTLE 1 ~S279070
13-81 8850160180 WIRE,THROTTLE 1 S279071~
13-82 2653218280 HANDLE,BRACE 1 R197189~
Units After
S/N
P151800
This manual suits for next models
1
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