Tanaka HTD-2522PF Setup guide

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Model Number:
HTD-2522PF
22” DOUBLE-SIDED HEDGETRIMMER
P/N 30216
Rev 000
Date 10-24-07
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: [phone] • Fax: [phone]
www.tanakapowerequipment.com [email protected]

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Page 1
HTD-2522PF
CYLINDER, PISTON, CRANKSHAFT, IGNITION • FIGURE 1
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1-1 1570168090 CAP,SPARK PLUG ASS'Y 1
1-2 0181166021 PLUG,SPARK 1
1-3 2550168020 COVER,SPARK PLUG,RUBBER 1
1-6 0010300290 SET,CYLINDER 1
1-7 99461050184 BOLT,HEX,5X18,S 4
1-9 0170300220 GASKET,CYLINDER 1
1-11 04101601200 RING,PISTON 2
1-12 0300168090 PISTON SET 1
1-13 03900000201 CIRCLIP,PISTON PIN 2
1-14 03701700200 PIN,PISTON 1
1-16 0460300280 CRANKSHAFT 1
1-17 99962091325 BEARING,NEEDLE,F-910 1
1-18 06810100200 KEY,WOODRUFF,3X13X4.5 1
1-40 1780300280 CORD,B,140M 1
1-46 99464040184 BOLT,HEXT 4X18WS 2
1-47 1820186A201 WASHER,SPECIAL 2
1-50 1672174390 COIL,IGNITION ASS'Y 1
1-55 2500168020 TUBE,INSULATOR 1

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Page 2
HTD-2522PF
FLYWHEEL, CRANKCASE • FIGURE 2
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
2-19 33000200210 SHIM,12.2X19X.10 1 Shims are "as needed" to obtain
2-19 33000200220 SHIM,12.2X19X.15 1 correct side clearance
2-19 33000200230 SHIM,12.2X19X.20 1
2-19 33000200240 SHIM,12.2X19X.30 1
2-26 2030300220 GROMMET 1
2-31 0720300290 CRANKCASE 1 Crankcase assy includes bearings, seals
2-32 99966122240 SEAL,OIL,#12227 2 and gasket
2-33 99961600100 BEARING,BALL,#6001 2
2-34 0900300220 GASKET,CRANKCASE 1
2-35 10002100200 BOLT,STUD,6X22 2
2-36 99414050301 SCREW,5X30/S 2
2-37 99414050451 SCREW,5X45/S 2
2-51 1552174480 MAGNETO 1
2-52 99210080012 WASHER,S,8 1
2-53 99201080011 WASHER,8 1
2-54 99101080011 NUT,8 1

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Page 3
HTD-2522PF
CARBURETOR, FUEL TANK, FUEL SYSTEM • FIGURE 3

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Page 4
HTD-2522PF
CARBURETOR, FUEL TANK, FUEL SYSTEM • FIGURE 3
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
3-25 4030300220 GASKET,INTAKE 1
3-26 4040300290 SET,INSULATOR 1
3-27 99416050241 SCREW 5x24WS 2
3-30 4020300220 GASKET,CARBURETOR 1
3-33 99967015000 O-RING,P15 1
3-35 4230650081 BODY,CLEANER 1
3-36 47006500200 COLLAR 2
3-37 5280300220 VALVE,CHOKE 1
3-38 99204080030 WASHER,8 1
3-39 47601700200 BOARD,BLOW OVER CHECK 1
3-40 99210050012 WASHER,S,5 2
3-41 99011050602 SCREW,5X60 2
3-43 4460650020 ELEMENT,CLEANER 1
3-44 4520650091 COVER,CLEANER,W/BOLT 1
3-45 3800637C200 BOLT,CLEANER COVER 1
3-46 4550300290 SET,CARBURETOR 1
3-50 2230700090 SHIELD,TUBE 1
3-51 68000731201 CLIP 6.3 1
3-52 6750404280 FILTER,FUEL 1
3-53 5910300220 TANK,FUEL 1
3-54 5950300290 CAP,TANK (BLACK/RED) 1
3-55 65900801200 COLLAR 2
3-58 99463050185 BOLT,HEX 5X18PS 2
3-70 44225143800 PUMP,PRIMING ASS'Y 1
3-77 7000250408 PIPE,FUEL,2.5x4x80 1
3-78 7000250407 PIPE,FUEL,2.5x4x70 1
3-79 53432710200 GROMMET,FUEL PIPE 1

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Page 5
HTD-2522PF
CLUTCH, STARTER, MUFFLER COMPONENTS • FIGURE 4
Recoil Starter Assy
Use#762.03002.90
Includesitems#11-#19
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
4-3 7210300300 SET,TAIL PIPE,COVER 1 See Bulletin # PI 3121
4-6 7040300290 SET,MUFFLER 1 See Bulletin # PI 3121
4-7 99201060011 WASHER,6 2
4-8 99053060553 SCREW,HEX.HOLE 2
4-10 7210300320 PIPE,TAIL 1 See Bulletin # PI 3121
4-11 1120300280 CASE,FAN 1
4-12 78006097200 SPRING,RECOIL 1
4-13 77406097200 PULLEY,STARTER 1
4-15 8390201020 SCREW,SET 1
4-16 79806500900 PULLEY,STARTER,ASS'
Y
1
4-17 20306000200 GROMMET,PRIMARY CORD 1
4-18 78306097200 ROPE,STARTER 1
4-19 78506410200 HANDLE,STARTER 1
4-20 99415040162 SCREW,PS,4X16 3
4-21 7350300281 SHIELD,HEAT 1
4-22 7320440020
A
RRESTER,SPARK 1
4-23 99201050011 WASHER,5 1
4-24 99435040081 SCREW,4X8PS 1
4-25 99414050081 SCREW,5X8,S 1
4-47 2770634F900 CLUTCH,ASS'Y 1
4-61 99073045104 SCREW,TAPPING,4.5X10 1
4-62 99425040128 BOLT,PS,4X12 2
4-65 79006097200 SPRING,STARTER PAWL 1
4-66 7880650020 PAWL,STARTER 1

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Page 6
HTD-2522PF
CARBURETOR • FIGURE 5
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
5-0 4550300290 SET,CARBURETOR 1 Carburetor set includes gasket
5-1 54825140200 SCREW,THROTTLE SET 2
5-5 53925120200 SWIVEL 1 Carburetor Repair Kit - 650-25140-900
5-7 48925100200 RING,STOP 1 Gasket / Diaphragm Kit - 652-25140-900
5-10 55025100200 O-RING 1
5-11 5992001W34 JET,MAIN,#34 1 ~ Contained in Carb Kits
5-13 ~ ~ ~ GASKET,PUMP 1
5-14 ~ ~ ~ DIAPHRAGM,PUMP 1
5-17 ~ ~ ~ SCREEN,INLET 1
5-18 5752522580 BODY,PUMP 1
5-19 ~ ~ ~ GASKET,DIAPHRAGM 1
5-20 ~ ~ ~ DIAPHRAGM,METERING 1
5-21 47625004200 COVER,DIAPHRAGM 1
5-22 54825101200 SCREW,SET 4
Asmallretainer(560-02170-
20), has been added to this
modelafterserial # A099801
to prevent the barrel end of the
throttlewirefrom coming
detachedfromthe carburetor.

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Page 7
HTD-2522PF
CLUTCH DRUM, GEAR CASE, BLADES • FIGURE 6

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Page 8
HTD-2522PF
CLUTCH DRUM, GEAR CASE, BLADES • FIGURE 6
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
6-1-1 3003317A80 CASE,GEAR 1 ~C230890
6-1 3007305080 CASE,GEAR 1 C230891~
6-2 99350015002 RING,STOP,C-15 EX 1
6-3 99961600200 BEARING,BALL,#6002 1
6-4 99961600202 BEARING,BALL,#6002Z 1
6-5 2883318080 DRUM,CLUTCH 1
6-6 30533160200 SHAFT,GEAR 1
6-7 07533160200 PLATE,GUIDE 1
6-8 1013316022 ROD,CAM 2
6-9 3073318020 GEAR,2 1
6-10 30333160200 GASKET,GEAR CASE 1
6-11 6303316020 COVER,GEAR CASE 1
6-12 1223316021 BAR,24-5/8"OAL,STANDARD 1 ~B001500
6-12 1223317820 BAR,24-5/8"OAL,METRIC 1 B001501~
6-13 1363316020 PLATE,PROTECTION 1 ~B001500
6-14 99052060165 BOLT,HEX,6X16 2 ~C230890
6-14 99052060255 BOLT,HEX FLUSH,6X25 2 C230891~
6-15 CB-21A BLADE,A,DS,22" 2
6-16 08533160200 SEAL,GREASE A 2
6-17 12933202201 WASHER,7 4
6-18 1243320221 BOLT,CUTTER FIXING,A 4 ~B001500
6-18 1243228720 BOLT,FIXING,A,M6 4 B001501~
6-19 1233317A20 NUT,SPECIAL 4 ~B001500
6-19 99182060001 NUT,FLANGE,6 4 From B001501 to C230890
6-19 40927 NUT,FLANGE,6 3 C230891~
6-21-1 99461040104 BOLT,HEX,4X10,S 8 ~C230890
6-21 99461040124 BOLT,HEX,4X12 6 C230891~
6-22 30032250801 FITTING,GREASE 1
6-23 99051060143 BOLT,HEX,6X14 2 ~A091200
6-23 99461060184 BOLT,HEX,6x18S 2 A091201~
6-30 4623329521 PLATE,SUPPORT 1 C230891~
6-31 87132600200 WASHER,SPECIAL,B 1 C230891~
6-32 99187060001 NUT 3 C230891~
6-33 99201060011 WASHER,6 3 C230891~
6-60 3013316021 CASE,GEAR B 1 C230891~
6-67 19810246800 CLAMP,CORD 1
6-69 1383316820 COVER,CUTTER,22" 1
6-71 99210060012 WASHER,S,6 2 ~A091200
6-72 99440060011 NUT,SPRING 6 2
6-81 99201060011 WASHER,6 3 W177951~
6-81 99201060011 WASHER,6 3 ~B001500
6-82 99461040104 BOLT,HEX,4X10,S 2 C230891~

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Page 9
HTD-2522PF
HANDLES, THROTTLE • FIGURE 7
Units Before
S/N~C230890

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HTD-2522PF
HANDLES, THROTTLE • FIGURE 7
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
7-25 05033150010 HANDLE,REAR,ASSY 1 Units before S/N C230890
7-26 1703317A80 SWITCH,STOP 1
7-27 2581165020 BUTTON,STOP 1
7-28 99431030101 R-B 99011030101 SCREW 1
7-29 2303315020 LEVER,THROTTLE 1
7-30 23133150200 LEVER,SAFETY 1
7-31 23233150200 SPRING,THROTTLE LEVER 1
7-33 05033150010 HANDLE,REAR,ASSY 1
7-35 7653212020 CAP 1
7-36 99311041812 SCREW,TAPPING,4X18 7
7-47 8850651C80 WIRE,THROTTLE 1
7-48 9253253020 DECAL,STOP BUTTON 1
7-50 99414050451 SCREW,5X45/S 1
7-51 99178050010 NUT,LOCK 5 1
7-53 99415060181 SCREW,6X18PS 1
7-55 99200050011 WASHER,SMALL,5 1
7-61 2103316022 HANDLE,FRONT 1
7-63 36832057200 WASHER,BRAKE SHAFT 2
7-64 99210050062 WASHER,S,5 2
7-65 99051050403 BOLT,HEX,5X40 2
7-73 1640701400 TUBE,PROTECTION,7X140 1
7-82 65900801200 COLLAR 2

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Page 11
HTD-2522PF
Units after
S/N~C230891
HANDLES, THROTTLE • FIGURE 8
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
8-1 0513329020 HANDLE,B 1 Units after S/N C230891
8-2 0503329020 HANDLE,A 1
8-3 2303329020 LEVER,THROTTLE 1
8-4 2313329020 LEVER,SAFETY 1
8-5 23233160200 SPRING,THROTTLE LEVER 1
8-6 1703325380 SWITCH,STOP 1
8-7 2333329020 LEVER,LOCK 1
8-8 2453329020 SPRING 1
8-9 99201040011 WASHER,4 1
8-10 99341040101 SCREW,TAPPING,4X10 1
8-11 99072045164 SCREW,TAPPING,4.5X16 5
8-12 8857311080 WIRE,THROTTLE 1
8-13 2581165020 BUTTON,STOP 1
8-14 99011030101 SCREW,3X10 1
8-16 92533160200 DECAL,STOP BUTTON 1
8-25 5053319620 CLIP 1
8-61 2103316022 HANDLE,FRONT 1
8-63 36832057200 WASHER,BRAKE SHAFT 2
8-64 99210050062 WASHER,S,5 2
8-65 99051050403 BOLT,HEX,5X40 2
8-73 16407013010 TUBE,PROTECTION,7x130 1

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Page 12
HTD-2522PF
TOOLS, DECALS • FIGURE 9
ITEM PART NUMBER DESCRIPTION QTY COMMENTS
9-1 9060300221 DECAL 1
9-2 9203246620 DECAL,CAUTION 1
9-75 03629331501 SPANNER,COMBI 1
9-76 81320000200 WRENCH,HEX,4 1