Tanco Autowrap 1080-A Service manual
TANCO AUTO
WRAP
1080-A
MODEL
2001
QPERATORSHANDBOOK
AND
PARTS
LIST
WD66-1080-A-M020i~N.T
, j
•
GUARANTEE
Subject as hereunder provided, the Sellers undertake to correct either by repair
or
at their election by
replacement any defect
of
material or workmanship which occurs in any
of
its goods within twelve
months after delivery
of
such goods
to
first user, with the exception
of
contractors or commerical users
when warranty period is six months.
In respect
of
Autowraps the warranty period is for
12
months or 8000 bales, whichever occurs first.
In respect
of
Aerways, tine breakage will be assessed on an individual basis in every case.
The term goods when used in this document means the article or articles described in Invoice as sold
by the Sellers but does not include equipment or proprietary parts or accessories not manufactured
by
the Sellers. The Sellers, however, undertake to pass on
so
far as they legally can to the first user the
benefit
of
any warranty given
to
the Sellers
by
the suppliers
of
such equipment, parts or accessories.
This understanding shall not apply to:-
(a) Any goods which have been sold
by
the first user.
(b) Any goods which have been injured
by
unfair wear and tear, neglect or improper use.
(c) Any goods the identification marks
of
which have been altered
or
removed.
(d) Any goods which have not received the basic normal maintenance such as
tightening
of
bolts, nuts, tines, hose connections and fittings and normal
lubrication with the recommended lubricant.
(e) The use
of
any product on tractors exceeding the recommended horsepower.
(f) Any goods which have been altered or repaired other than on instruction or
with the written approval
of
the Seller or to which any part not manufactured
or having written approval by the Sellers have been fixed.
(g) Any second-hand goods or part thereof.
Any allegedly defective part or parts returned to the Sellers must be sent carriage paid. No claim for
repair or replacement will be entertained unless upon discovery
of
the alleged defect written
notification is sent to the Sellers giving, at the same time, the name
of
the Buyer from whom the
goods were purchased and the date
of
purchase, together with full details
of
the alleged defect and the
circumstances involved, also the serial number
of
the machine etc.
The Sellers shall be under no liability to their Buyers and first or subsequent users
of
their goods or
to
any other person or persons for loss or damages howsoever arising
in
respect
of
either personal
injuries or for arising out of, or in any way connected with or arising from the manufacturers sale,
handling, repair, maintenance, replacement or use
of
its goods or the failure or malfunction
of
any
of
its goods.
Representation and/or warranties made
by
any person (including Buyers and employees and other
representatives
of
the Seller) which are inconsistent or conflicting with these conditions are not
binding upon the Sellers unless given
in
writing and signed
by
aDirector
of
the Sellers.
CLAIMS.
If
you wish
to
make aclaim under guarantee:
1: Immediately, stop using the machine.
2: List the details
of
the machine, its serial number and the part number
of
the damaged part.
3: Consult with your Tanco dealer (supplier) and have him forward your claim and the damaged
item to Tanco.
GENERAL SAFETY RECOMMENDATIONS
Before operating the machine, always ensure that the tractor
and
machine meet with work safety
and
road
traffic regulations.
BASIC PRINCIPLES
1
In
addition to the recommendations given
in
this manual, legislation
on
work safety
and
accident
prevention must also
be
respected.
2Advice
is
indicated
on
the machine, specifying safety recommendations
in
order
to
prevent accidents.
3Before travelling
on
public roads, the operator must ensure that the machine conforms to
road
traffic
regulations.
4Before starting work, the operator must
be
familiar with all machine controls, handling devices
and
their
functions. once at work, it
is
too late to
do
this!
5
Do
not wear loose clothing which could become caught
up
in
moving elements.
6The tractor should
be
equipped with asafety
cab.
7Before starting up the machine
and
beginning work, check the surrounding area (beware of children!) .
make sure there is sufficient visibility. Keep all people
and
animals away from the danger zone ofthe
machine (risk
of
projection!).
8Carrying people or animals
on
the machine
when
working or
in
transport
is
strictly forbidden.
9Machine must only
be
attached
to
tractor using means provided and
in
accordance with current safety
standards.
10
Special care should
be
taken when attaching or removing the machine from the tractor.
11
Before transporting the machine
on
public roads, ensure that all legally required guards
and
indicators(lights, reflectors ... )are
in
place
and
in
good operation.
12
All operating controls (cords, cables, rods etc.) must
be
positioned
so
that they cannot
be
set off
accidently. risking accident ordamage.
13 Before travelling
on
public roads, put the machine into its transport position
as
instructed
in
this
operators manual.
14 Never leave the tractor seat while the machine
is
operating.
15 Drive speed must
be
adapted to ground conditions
as
well
as
to roads
and
paths. Always avoid
abrupt changes ofdirection.
16
Before operating the machine, ensure that
all
safety guards are firmly
in
place
and
in
good condition.
If worn or.damaged, replace immediately.
17
Before operating the machine, check the tightness of all nuts
and
bolts, particularly
on
fixing elements
(blades, tines, knives, spades etc.,)
18
Keep clear ofthe machine operating area.
19
WARNING! Danger of crushing
and
shearing
can
exist when components are operated
by
hydraulic
or pneumatic controls.
20
Before leaving the tractor or before adjusting, maintaining or repairing the machine, turn off the
engine, remove the ignition key
and
wait until all moving parts have come to acomplete stop.
1
HYDRAULIC SYSTEM
1:
WARNING: Hydraulic system is under pressure.
2: When fitting hydraulic motors or cylinders, ensure that connections have been made correctly,
as
per
manufacturers instructions.
3:
Before connecting hoses to the tractor hydraulics, ensure that tractor and machine circuits are not
under pressure.
4:
It is strongly recommended that the operator marks the hydraulic connections between tractor
and
machine to avoid making awrong connection.
WARNING: Functions could
be
reversed (for example: IifUlower)
5:
Check hydraulic hoses regularly! Worn
or
damaged hoses must
be
replaced immediately.
Replacement parts must
be
in
accordance with the manufacturers recommendations concerning
specifications
and
quality.
6: Should aleak
be
found, take all necessary precautions to avoid accidents.
7:
Any liquid under pressure (particularly oil from hydraulics)
can
penetrate the skin
and
cause severe
injury.
If
injured, see adoctor immediately, there could
be
adanger
of
infection.
8:
Before any adjustments, maintenance or repairs are carried out, lower the machine, depressurize the
circuit, turn offthe engine and remove the ignition key.
MAINTENANCE
1:
Before checking for any machine malfunction
and
before adjusting,maintaining or repairing the
machine turn off engine and remove ignition key.
2:
Check tightness
of
nuts and bolts regularly. Retighten
if
necessary,
3:
If
the machine is raised, prop it up in astable position before carrying out any maintenance
work.
4:
When replacing aworking part, wear protection gloves
and
use only standarized tools.
5:
It is forbidden to discard any oil, grease or filters. These must
be
given to waste disposal
organisations to protect the environment.
6: Disconnect power source before any work is done to the electric system.
7:
Check safety guards regularly, particularly those that are subject to wear. Replace immediately
if
damaged.
8:
Spare parts used must
be
in accordance with specifications and standards
as
defined by the
manufacturer. Use only genuine TANCO parts.
9:
Before any electric welding is carried out
on
tractor or attached machine, disconnect generator
and
battery terminals.
10: Repairs
on
elements under pressure or tension (springs, accumulators etc-) must only
be
carried out
by competent persons with standardized equipment.
SAFETY
DE...CALS
The
following
safety
decals
have
been
p(aced
on
your
machine
in
the
areas
indicated.
They
are
intended
for
your
personal
safety
and
for
the
safety
of
the
people
working
with
you.
With
this
manual.
walk
around
your
machine
and
note
the
content
and
location
of
these
warning
signs.
Review
these decals
and
the
operating
instructions
in
the
manual
with
your
machine
operators.
Ensure
that
these decals are
always
legible.
If
they
are
not
replace
them.
3I I
I I
I I
4
TA
1JO
3. DANGER STAND
CLEAR
7.
ENSURE
THAT
NUTS
ARE
KEPT
TIGHT
&@
.'
@
(.
•
~@
~
t
@l".
4.
BEFORE
STARTING
MACHINE
READ
OPERATORS
MANUAL
AND
SAFETY
INSTRUCTIONS
2.
WARNING:
SHARP
BLADE
.......
1.
READ
OPERATORS
MANUAL
5.00
NOT EXCEED TURNTABLE
SPEED OF
25
R.P.M.
TA122-4
25
R.P.M.
MAX.
6. BEWARE:
HOSES
UNDER
TA
123
PRESSURE
AT
ALL
TIMES
'-----'""""'
....
PRE DELIVERY INSTRUCTIONS
IMPORTANT: DO NOT ATTEMPT TO OPERATE UNTIL THE FOLLOWING INSTRUCTIONS ARE
PERFORMED OTHERWISE SERIOUS DAMAGE COULD BE CAUSED
1. MACHINE ASSEMBLY
For ease
of
transportation some items are removed from their positions and stored elsewhere
on
the
machine. The control box, film dispenser
and
cut and start unit are stored under the bale belt. Also stored
under belt
on
remote control machines are the infra
red
receiver and sender units and warning beacon. The
film mast is attached to the front
of
the machine.
On
round bale machines only, the top rollers clw mounting
brackets and the plastic end rollers are mounted
on
temporary brackets beside the bale belt.
Road
wheels,
bale lift arm and bale ramp are transported separately. Remove the above items and assemble
as
detailed
in
parts list section
of
this manual taking particular note
of
the following points.
(i) DISPENSER MAST
Insert lift mast into socket towards front
of
machine. Ensure film pull down ram
is
faced towards the
machine. Attach the pull down arm hydraulic ram. Attach the film dispenser to the mast ensuring that the
end marked top is faced
up.
On remote control machines attach the infra-red receiver and warning beacon
to top
of
mast. The film mast height is adjustable. Its height
is
dependant
on
bale size and type
and
is
set
in
the field.
It should
be
set
so
that centre line
of
film
is
in
line with centre of bale. See Fig. 1
(ii) CUT &START
Attach Cut &Start unit to mounting frame
on
the left hand side
of
the machine.
It
is possible to move the
unit along the mounting and f
ix
it to any of three holes.
On
all round bale wrapping machines the unit is
fixed to the centre hole
on
the mounting frame. Connect electrical supply to unit ensuring that wiring is
secure. The cable is stored
on
the turntable frame near the Cut &Start mounting.
(iii)
BALE
LIFT ARM
Assemble bale lift arm and attach to mounting points
on
right hand side
of
main chassis. Attach hydraulic
ram to lift arm; grease pivot pins.
(iv) TOP ROLLERS AND PLASTIC END ROLLERS
Place plastic end rollers
in
sockets
on
the back and front of the turntable.
On
round bale machines only, .
attach top rollers and mounting brackets to each side of the machine.
2.
OPERATIONAL TEST
When all above assembly
and
checks have been carried out the operation ofthe machine should
be
checked
as
follows:
NOTE:
IF
YOU ARE NOT TOTAILLY FAMILIAR WITH THE OPERATION OF THE TANCO CONTROL
SYSTEM READ THIS MANUAL
IN
FULL BEFORE PROCEEDING WITH OPEP.ATIONAL TEST.
1.
Attach machine to tractor.
2.
Connect hydraulic hoses to D/A service
on
tractor.
3.
Fit controller box inside cab.
4.
Connect control box to machine
and
connect power cable direct to tractor battery.
It
is
important
that the leads are connected with the correct polarity.
5.
Fit cable control actuator socket to convenient position
in
cab
and
locate actuators
in
socket.
6.
Lock hydraulic lever
in
tractor
so
that oil is flowing through system.
7.
Check function
by
operating control levers.
(a)
Lift arm
up
and
lift arm down. NOTE ensure lift arm
is
down before moving to
(b).
(b)
Turntable rotation forward
and
reverse.
(c)
Tip up
and
down checking hoses are o.k.
8-
Switch controller
on.
9.
Switch controller to manual operating mode
by
operating toggle switch.
10.
Check Cut &Start plunger out
and
in.
11.
Switch machine to AUTO mode then
run
through the wapping cycle. See operating instruction
section of this manual
on
how the machine should perform,
and
if
any function fails
to
operate
correctly consult fault finding section ofthe operators manual.
3.
CUSTOMER CHECKS
Before despatching consult customer
on
the following points:
1.·
That the machine model suits his requirements.
2.
If machine
is
to
be
operated
on
atractor with aclosed centre hydraulic system then aclosed
centre valve
is
required,
see
separate instructions.
3.
That the tow hitch type
is
compatible with the tractor. Three different hitch types are available.
.,
SENSOR
LIFT
ARM
SENSOR
o
JUNCTION
BOX
o
NORMAL
t
JOHN
DEERE
IF
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°i
TOP
TIP
SENSOR
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LU
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LINE
CONNECTOR
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FILE
NAME
2001
A
THE DISPLAY UNIT AND PANEL FUNCTIONS
-: "
SWITCH EXPLANATION.
FUNCTIONS
Figl
QJU
Tip
off
the bale on manual instruction.
Fig2
In
Tip table back
to
horizontal
on
manual instruction.
Fig3
~
Close cutter on manual instruction.
Fig4
~
Open cutter
on
manual instruction.
FigS
..
-
....
,Lower load arm on manual instruction.
;
'.~:5Y-,
"-.::~--,,"""
Fig6
,,-'"
.....,. Raise load arm
on
manual instruction.
,
~
~)~>
'-<--------"-
Fig7
(\a
,""t,
Raise elbow on manual instruction (l080ATP
only)
'~~~",i
<X~~cfr;J'
v ,
Fig8
"e:::?,
Lower elbow
on
manual instruction (l080ATP
only)
~\\~~'
}.
\c?:.\\""""
!.
/\y
t)
Fig9
\/lE~3q
Release bale on manual instruction (
l080A
only)
FiglO
\1E~3~
Grab bale
on
manual instruction (
l080A
only)
Fig~.
Turn table seek next position, for load
or
offioad, with
slow speed on manual instruction.
13
FOR
NEXT
DISPLAYINDICATION VIEW DESCRIPTION.
DEPRESS
-:
The 16 -
30
indicate the
programmed limits
of
the turntable
[E~
speed. Should the speed exceed
30
ACTUAL
RPM
29 rpm
or
fall below
16
rpm, the audio
ALARM
LIMITS: 16 -30 alarm will
be
engaged and
the
display will show this message.
The Actual
RPM
shows the
wrapping speed at any given
instant.
The
system has
all
in
all lO-bale
BALE
COUNTERS counters. When entering this
"display, it is possible
to
inspect:
PRESS
SET
TO
ENTER
[E~
Total (sum
of
all bale counters.)
Machine total (the sum
of
all bales
ever made
on
the machine. This is
not areset able value.)
BALES TOTAL: Bales total.
As
below but areset able
XXXXX
[E~
function. Machine total displays the
MACHINE total quantity
of
bales made
on
the
machine
in
total. This
is
not areset
TOTAL: XXXXX able function.
COUNTER:
l:XXXX
[E~
Each counter display contains 3
2:XXXX counters.
3:XXXX
COUNTER:
[E~
4:XXXX Each counter display contains 3
5:XXXX counters
6:XXXX
COUNTER:
7:XXXX
[E~
Each counter display contains 3
8:XXXX counters
9:XXXX
Displays the number
of
working
[E~
hours
of
the machine in 1week,
WORKING
HOURS: 123 day
or
other. (reset
able)
and the
MACHINE
TOTAL: 798 total number
of
the machine
operating hours. (not areset able
facility.)
The
operator may here change
[E~
some parameters relating
to
the
SETUP
(580A,
TRAILED)
machine in order
to
alter the
PRESS
SET
TO
ENTER
machine cycle, sensor setup,
hydraulic flow table selection and
other different options.
WELCOME TO SETUP! I
n=llft81
p;
[E~
20:0 MEANS TERMINAL
OR
PIN
LOAD ARM DOWN,No: 16:0 NUMBER 10 , 0 MEANS INACTIVE.
CUT /HORIZONTAL, NO.17:0 WHEN ACTIVE
THE
STATUS CHANGES
TO
20:
I
ROTATE"( TIP).NO.18:0
[E~
INFRA RED REC.NO.19:0
TEST
KEYS PRESSED: Enables the testing
of
each push
xxx.
XXX
button on the control panel.
TEST
SWITCHES Enables the testing
of
each function
ACTIVATED:XXXX.XXXX.XX switch on the control panel.
TEST
RELAYS,O=OF Enables the testing
of
each relay
XXXXX.XXXXX.XXXXX (12) output function for the hydraulics on
the controller
TEST. IR REMOTE CONTROL: Enables to test the Ir receiver and
00000000
transmitter functions.
17
CYCLE
PROGRAMMING.
1:
Programming the required number
of
turntable revolutions. (changing from 20
to
25 turntable
revolutions.)
..
2:
Choosing 1
of
the 9Bale counters.
DISPLAYINDICATION. DESCRIPTION.
~
To enter programming mode,
push and hold the SET button
WRAP CYCLE
0:20
0for 1second. The highest value
in the program number will
now
flash, meaning that it
may
now
~
be changed. As the number
is
to
be
changed from
20
to
25
BALES
1
324
turntable revolutions the number
2
is
not required changed
therefore push
"SET'
again
to
make the lowest number value
flash.
(eg.
"0")
Pushing MENU
UP
will
increase the number value
WRAP
CYCLE
0:
25
0between 0and
9.
Similarly
[E~
MENU DOWN will reduce the
number value between 9and
O.
In this case push MENU
UP
5
BALES
times
to
change the number
1
324
from 0
to
5.
Now
the required
turntable revolutions will read
25.
To
exit programming
of
~
required turntable
revolutions,
push
the
EXIT
button.
The
bale counter
number (in this case counter
[E~
number 1), will flash and
WRAP CYCLE
0:
25 0the counter number is now
changeable.
The
unit
BALES:
L
324
~
contains 9individual
counters and 1counter for
the
sum
of
bales.
The
MENU
UP
or
DOWN
key is used
to
change the number.
If
the
same counter is
to
be
used
push
EXIT
again.
It is shown
that
the counter
~
chosen, is counter
number
2.
This counter contains a
WRAP CYCLE
0:
25
0quantity
of
125 bales, stored
[E~
in the memory.
If
it is
BALES:
2125 required
to
continue
the
bale
counting from this quantity
~
and
onwards,
push
EXIT
to
return
to
operative mode,
or
ZERO
the counter on the
MENU
up
or
DOWN
key
andthen
EXIT
to
return
to
operative.
19
EXAMPLE:
Abale has been wrapped
in
the manual mode. The operator stops the wrapping cycle with the
turntable away from the oftload position.
Now
if
an -eftload command then is given, the system
will via the display announce that this is an illegal command, writing
TABLE
NOT
IN
OFFLOADING
POSITION
••
"
TABLE
NOT
IN
OFFLOADING
POSITION
In order to bring the machine into the correct status the operator must then using the manual
TABLE position command to bring the system back to the logical sequence state.
Similarly
if
amanual wrap cycle is requested and the table is not horizontally positioned, the
display will write that the table
is
not lowered
to
the horizontal position.
LOADING
ASECOND
BALE
ONTO
THE
LOAD
ARM
WHILE
WRAPPING.
When loading abale onto the turntable, and an auto start command
is
given, the load arm will
automatically return to STANDBY position and the wrapping cycle will automatically begin if
the setup defines this. See SETUP, (AUTO LOAD BALE
WITH
LOAD-ARM: YES INO).
During an auto cycle the operator has permanent manual access
to
operate the load arm within
limits defined
in
the program. When the operator approaches the 2nd bale and the load arm
is
lowered
to
standby position to collect the 2nd bale, the load arm sensor is activated. When
lifting the bale and the loading arm reaches the STANDBY position.,-the loading arm sensor
will deactivate the load arm lifting function, preventing collision with the turntable.
After the bale in process
is
completed an AUTO command will tip
off
the bale and when the
table again is horizontal, yet an AUTO command will load the new bale from the loading arm
onto
the
table, again provided the system is defined
to
(AUTO LOAD BALE
WITH
LOAD-
ARM: YES)
VERY
IMPORTANT.
It
is
not
recommended
that
the
loading
arm
is
operated
during
a
table
tipping down
operation,
as
there
is
speed
priority
on
the
loading
arm
causing all
other
functions to
go
~
speed. This may cause
the
table
not
to
return
completely to horizontal position
after
the
off
loaded
of
the
bale.
TROUBLE
SHOOTING.
The system
HARDWARE
TEST
PROGRAM
is an operator accessible test facility. Combined
with the display messages, it makes trouble shooting aless complicated matter.
It
contains the
following:
1.
Build
in
voltmeter that currently
is
monitoring the battery supply voltage from the tractor
battery.
The voltmeter will simultaneously display:
A. The instantaneous battery voltage (on load and offload)
B.
The most resent voltage (lowest
voltage)
caused by activating the hydraulics.
~l
Use the MENU -button
to
locate the below display.
HARDWARE
TI;$T
PRESS
SET
TO ENTER
DEPRESS
SET
.J.
SUPPLY
VOLTAGE
12,5
LAST
DROP
8,3
DEPRESS
1-
SEVERAL TIMES TO FIND
THE
DISPLAY
TEST
SWITCHES
ACTI·
VATED:OOOOOOOO
5.RELA
Y
OUTPUT
STATUS (
amp
pin
output.)
:
The relay output status: Indicates which hydraulic valves should be active when any operation
is
commanded. The operator Iserviceman will from this information able. to determine whether
there's ahydraulic
or
electrical defect. The status
of
the output is shown as a"1" for active and
a
"0"
for inactive. The status
of
the output
is
shown as the pin number in the
AMP
connector
and the terminal number in the termination box.
Depress the key
1-
several times until the display below
is
shown.
HARDWARE TEST
PRESS
SET
TO ENTER
SET
DEPRESS
.....
SUPPLY
VOLTAGE
12,5
LAST
DROP
8,3
DEPRESS
1-
SEVERAL TIMES TO FIND
THE
DISPLAY
TEST
RELAYS
1030.0000.0ABO.OOO
23
Manual I080A &580A TANCO CONTROLLERS
Pagel50f29
TESTING
INDIVIDUAL
FUNCTIONS.
When testing afunction for example turntable rotate, anumber
of
outputs are activated
simultaneously. Also other devices are usually required activated at the same time such as the
beacon, ID and the speed valve for
all
functions except when wrapping slow at the start
of
the
wrapping and when the loading arm
is
raised
or
lowered during the wrapping cycle.
FUNCTIONS
DISPLA
YSHOWS
ACTIVATED
ACTIVATED
ON
TERMINALS
CONTROL
PANEL.
(terminal 1234.5678.9ABC.DEF )
turn
table
fast
forward
(terminal
lOOO.OOOO.OABO.OOOO
)
load
arm
down
(terminal 1200.0000.0ABO.OOOO )
load
arm
up
(terminal lO30.0000.0ABO.OOOO )
turn
table
slow
forward
(
terminal
0OO4.0000.0ABO.OOOO
)
turn
table
slow reverse (terminal
OOOO.5000.0ABO.OOOO
)
cutter
close (
terminal
lOOO.0600.0ABO.OOOO
)
cutter
open (
terminal
lOOO.OO70.0ABO.OOOO
)
tip up (
terminal
lOOO.OOO8.0ABO.OOOO
)
tip down (
terminal
lOOO.OOOO.9ABO.OOOO
)
JD/
general valve (terminal
OOOO.OOOO.OXOO.OOOO
)
rotor
lamp
(terminal
OOOO.OOOO.OOXO.OOOO
)
close
grab
(terminal
lOOO.OOOO.OABC.OOO
)
open
grab
(terminal
lOOO.OOOO.OABO.DOO
)
wrist
up
(terminal
lOOO.OOOO.OABO.OEO
)
wrist down (terminal
lOOO.OOOO.OABO.OOF
)
26
TERMINATIONS
JD
JD
DJJJTIJJ
DJJJTIJJ
The
cutter
open function requires
that
terminals 1,7,A AND B, present 12-volt on their
respective
outputs
when the function
is
active. Note that the Atenninal
is
the ID function with
an inverted output, meaning that the tenninal when inactive presents
12
volt on the tenninal and
is
ground when active.
THE
SENSORS AND
THEm
PURPOSES
In the user level the sensor setup section
is
located, here adefect sensor may be disengaged
which otherwise would make it impossible work continue.
SENSOR
NAME
SENSOR
FUNCTION
Load
arm
sensor Detennines when it
is
safe
to
load the bale onto the table and
commence the wrapping cycle.
turn
table sensor, Detennines the correct position
of
the turntable for loading and
(load
and
offioad ofiloading. It also counts the number
of
applied turntable
positioning) revolutions and monitors the speed
of
the wrapping cycle.
Film
cut
sensor Governs the correct angular position
of
the table for the cutting
the
film
when ofiloading the bale.
Infrared
sensor. Wireless operation
of
the machine. Typical operating distance
is
30-meter
or
more. The rotor-lamp time delay engages
automatically when receiving signals from the transmitter and
is
only active when using this facility
Important.
!The sensors installed
on
the machine, should under
all
normal
circumstances always be engaged
to
ensure the safe operation
of
the machine. The sensor engage Idisengage facility is only
to
be used
in
case
of
asensor defect, enabling the continuous
operation.
THE
INFRA-RED
SYSTEM
The operational radius
of
the system
is
typically 30 to 60 meters, depending on whether
conditions and the state and type
of
battery used. Worst situations are early morning sunshine
and at sundown, where 20 meters can be expected.
Further!
Tractors
may
be
equipped
with UV filtered windscreens also reducing
the
radius
of
the
system
0
Auto
start
~~
Forward.
slow
start.
Cvcle
stOD
~§
Table
reverse slow.
Offioad bale
~~
TiD
horizontal.
Load
arm
down
~~
Load
arm
UD.
Warning!
The
AUTO function on
the
handset, will
start
the
machine
with equal conditions
to those, when using
the
AUTO
command
on
the
actual controller panel.
RECIEVER
1
wire
no 1=0volt (
ground)
wire
no 2= 12 volt
wire
no
3=
signal.
(see
drawing
of
termination
box)
29
Manuall080A
&580A TANCO CONTROLLERS
Page210f29
AYES statement
will
when abale is located
on the load
ann
with the load
ann
in
the
standby position upon aAUTO start
command causethe bale
to
be
loaded onto the
.table and startthe wrap cycle
AUTO LOAD BALE WITH
LOAD-ARM: NO
Defines the loading position. (3-point ROTATE 90 DEGREES
linkage
or
trailed machine.)
AFTER
TIP.
Entering
the
sensor
setup
level.
SENSOR
SETUP.
PRESS
SET
TO
ENTER
The film cutterwill be activated upon
CUT
NOW
SENSOR
signal from this sensor. INSTALLED: YES
Defines
if
there is aload position sensor
ROTATE
LOAD-POISITION
installed.
SENSOR
INCLUDED:NO
In order to achieve automatic loading
of
LOAD ARM UPIDOWN
the bale aload
ann
sensor is required
SENSOR
INCLUDED:
YES
installed.
Entering
the
hardware
test
program.
HARDWARE
TEST
PRESS
SET
TO
ENTER.
Displays the instantaneous battery supply
loaded and
off
load.
The
last drop is the SUPPLY VOLTAGE:xx.xV
lowest voltage supply measured during
LAST
DROP: xx.xV
current surge when activating the
hydraulics.
Entering
the
sensor
/digital
input
test
SENSOR
(input)
TEST.
facility.
PRESS
SET
TO
ENTER
20:0 MEANS TERMINAL
OR
PIN
NUMBER
10 LOAD
ARM
DOWN,No: 16:0
,0
MEANS INACTIVE.
WHEN
ACTIVE
THE
CUT
/HORIZONTAL, NO.17:0
STATUS CHANGES
TO
20:
I
ROTATE
(TIP).NO.18:0
INFRA RED REC.NO.19:0
Enables the testing
of
each
push
button on
TEST
KEYS PRESSED:
the control paneL
XXX.XXX
Enables the testing
of
each function switch
TEST
SWITCHES
on the control paneL ACTIVATED:XXXX.XXXX.XX
Enables the testing
of
each relay output
TEST
RELAYS,O=OF
function for the hydraulics on the XXXXX.XXXXX.XXXXX (12)
controller
Enables
to
test the Ir receiver and TEST.
IR
REMOTE
CONTROL:
transmitter functions.
00000000
OPERA
TOR
LEVEL
END.
OPERA
TOR
LEVEL
END.
32
MODE OF OPERATION
Automatic
Mode:
1. Ensure turntable is in correct position to accept bale and that film is gripped by the "Cut and Start".
2. Lower bale lift arm, drive alongside, pick up the bale and raise the lift arm.
3.
Allow the bale to roll gently onto the turntable
so
that it is central between the
end
rollers.
4.
Lower the arm clear
of
the turntable and press the "Auto" button commence wrapping. NOTE: The
table must
be
in the correct position before the "Auto" button is pressed.
5.
With the controller in Automatic Mode the turntable will start offfor half
of
one rotation
in
"Slow
Mode" before changing to "Fast Mode". During the final rotation it will change
to
"Slow Mode" and
stop
in
the correct position
so
that the film is lined up above the open "Cut and Start". NOTE: The
turntable
can
be
moved to left or right to align the "Cut and Start" by using the Forward/Reverse
rotate switch
on
the controller
or
the buttons
on
the remote control unit.
6.
On
the third rotation
of
the wrap cycle the "Cut and Start" will open automatically.
7.
When
in
asafe position to do
so,
press the "Tip Up" button, the turntable will tip upwards gathering
the film
on
the "Cut and Start" plunger whilst the pull down arm reduces the film to arope which is
cut
as
the "Cut and Start closes, cutting the film and gripping the film end
in
readiness for the next
bale.
8.
The tip
off
sequence is automatic and once the turntable lowers it will rotate forward and stop
in
position to facilitate loading,
if
programmed to do
so.
33
WARNING:
LIFT
ARM
1.
The Lift Arm on the trailed machine
is
designed
to
pick up and deposit bales onto
the turntable prior to wrapping and to raise the machine while empty, to facilitate
adjustment
of
sliding axle.
It
is
not intended
to
be used for transporting bales over
distances
or
for use as astabiliser whilst wrapping.
Therefore any use
of
the lift arm outside its primary function will be deemed to
be abuse and will void
all
warranty.
2.
Before raising loading arm ensure that turntable
is
in
correct position for loading
bales so that loading arm will not foul it.
Failure to observe this warning
will
lead to failure
of
turntable centre bearing and/or
turntable
4"
support wheels., which will not be covered by warranty.
35
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