TAPCO TOOLS MAX-I-MUM XL User manual
MAX-I-MUM XL
Commercial Bender System
The MAXIMUM XL COMMERCIAL
BENDER SYSTEM includes:
MAX-I-MUM II™Port-O-Bender®
MAX Snap Stand®andWheel Kit
Adjustable MAX Cut-O™
Table of Contents
MAX-I-Mum II
Setup.......................................................................... 1
Adjustment.............................................................. 2
Parts List.................................................................... 3
Care & Maintenance ............................................. 4
Specifications.......................................................... 4
Examples of Basic Shapes................................... 5
Adjustable MAX Cut-Off
Setup.......................................................................... 6
Parts List.................................................................... 6
MAX Snap Stand
Setup.......................................................................... 7
Wheel Kit................................................................... 7
Installing MAX Brake............................................. 8
Counter Balance Assembly ................................ 9
Removing MAX Brake.........................................10
Parts List..................................................................10
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Operations Manual
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Hinge Clip Installation
The Hinge Clip keeps the Moving Hinge in position for ease of aligning
material. It can also prevent rippling of the material during cut o operations.
To install Hinge Clip, locate predrilled hole on bottom center of Moving Hinge.
Align holes in Clip and Hinge as shown and insert Phillips head screw provided.
Note: You must engage Hinge Clip for proper operation of the Adjustable MAX
Cut-O.
Faspin
Locking Handle
Handle
Plug
Hemming
Handle
Hex Bolt
Hemming Handle Installation
The MAXIMUM II Hemming Handle
Assembly (10' 6"
& 12' 6" Brake) includes: (2) Hemming Handles, (4) Handle
Plugs, (4) Faspins, (4) Hex Bolts. The 8' 6" Brake includes:
(1) Hemming Handle, (2) Handle Plugs, (2) Faspins, (2) Hex
Bolts. The 14' 6" Brake includes: (3) Hemming Handles, (6)
Handle Plugs, (6) Faspins, (6) Hex Bolts.
Attach the Hemming Handle over the Handle Plugs and
secure them with Faspins. Now tighten the 3/8" Hex Bolts
with a 9/16" wrench. Handle can be detached from now on
by simply removing the Faspins.
T-Handle
Wrench
Exploded view of Handle Assembly —
First insert one end of
Handle Plug into Lifting/Bending Handle and install Faspin
through holes.
Next, insert Handle Assembly into hole in bottom of
Moving Hinge. Align hole in hinge with Handle Plug and
insert screw using Allen wrench as shown. Secure with
1/4-20 Lock Nut.
Lifting/Bending Handle Installation
Repeat for other handles.To remove handles now, simply
release Faspins. Always use more than one handle when
bending.
Insert Hex Bolt through Locking Handle of your Port -O-
Bender and into base of Hemming Handle as indicated
using the 3/8" Hex Bolts provided. HAND TIGHTEN ONLY.
Repeat for other side.
Faspin
Handle
Plug
1/4-20
Lock Nut
Lifting/
Bending
Handle
Moving
Hinge
1/4-20 x 11/2" Screw
Secure
with 1/4-20
Lock Nut
Setting up your MAX-I-MUM II
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Adjusting your MAX-I-MUM II
IMPORTANT: The Power Links on yourTapco Brake have been pre-set at the factory for average holding capacity and ease
of operation. However, the Power Link Stud allows you to adjust the brake to your specic bending needs. It is important that you follow these steps when you adjust
your Brake to ensure proper gripping tension and maximum performance.
CAUTION: overtightening the Link Stud can result in damage to brake components.
First check the uniformity of the clamping pressure along the entire length of yourTapco Brake by using the following method.
Decrease
Increase
Power Link Adjustment Instructions
TO TEST
Cut some narrow strips, approximately 2" x 4", of aluminum or use strips from stock you will be
using and lock one under each shoe casting as indicated in Figure 1. Lightly pull the material
in a side to side and outward motion to determine the tightness and uniformity of each Power
Link. Refer again to Figure 1. If the material can be moved when the handle is locked or if it
requires excessive pressure to lock the handle down on the material then the Power Link may
need adjustment.
NOTE: All adjustments are made with the Tapco Brake in the“open”position. All adjustments
are tested with strips of material placed in
the Brake in the“locked”position.
TO ADJUST
1. Insert the ³⁄16" hex wrench into the Power Link Stud (See Figure 2.)
2. Turn a ¼ to ½ turn either CLOCKWISE to INCREASE locking tension
or COUNTER-CLOCKWISE to DECREASE locking tension.
3. Adjust each shoe casting until all are uniform.
Repeat test step above to check tension.
Power Link Stud
Figure 1
Figure 2
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MAX-I-Mum II Parts List
Item # Description
10094 1/4 -20 Hex Flange Nut
12625 8'6" Max Moving Hinge
12626 10'6" Max Moving Hinge
12627 12'6" Max Moving Hinge
12628 14'6" Max Moving Hinge
12621 8'6" Max Fixed Hinge
12622 10'6" Max Fixed Hinge
12623 12'6" Max Fixed Hinge
12624 14'6" Max Fixed Hinge
10201 8'6" Max Back Rail
10203 10'6" Max Back Rail
10205 12'6" Max Back Rail
10207 14'6" Max Back Rail
10347 Max/Pro 19 Left Pivot Arm
10348 Max/Pro 19 Right Pivot Arm
10351 Lifting Handle Assembly
10454
HD Pro/Max 8'6" Locking Handle
10458 HD Pro/Max 10'6" Locking Handle
10462 HD Pro/Max 12'6" Locking Handle
10464 Max 14'6" Locking Handle
10491 8'6" Stainless Edge
10492 10'6" Stainless Edge
10493 12'6" Stainless Edge
Item # Description
10494 14'6" Stainless Edge
10499 8'6" Hinge Pin
10500 10'6" Hinge Pin
10501 12'6" Hinge Pin
10502 14'6" Hinge Pin
10504 12'6" Tape Measure
10505 10'6" Tape Measure
10506 8'6" Tape Measure
12369 14'6" Tape Measure
10511 8'6" Vinyl Strip
10512 10'6" Vinyl Strip
10513 12'6" Vinyl Strip
10514 14'6" Vinyl Strip
10519 1/4 -20 x 3/4" Hex Wash HD Screw
10534 3/8" Flat Washer
10535 3/8-16 Nylock Hex Nut
10536 3/8-16 X 2 1/4 HEX BOLT
10538 3/8" Lock Washer
10540 Hemming Handle Assembly
10887 T-Handle Hex Key
11332 Screw 1/4-20 x 7/8" Flat HD
14963 Power Link Kit
11397 1/4" x 1-1/4" Faspin Kit (4)
Item # Description
11398 Hemming Handle Plug Kit
11400 Locking Handle Pin Kit
11408 Bolt and Nut Kit
11413 Hinge Clip Kit
11416 Max Handle Plug Kit
11420 Coupling Nut Kit
11531 Lifting Handle Cap
11532 Moving Hinge Cap
11533 Back Rail Cap
14274 Locking Bar Cap
11536 Left Base Hinge Cap
11537 Right Base Hinge Cap
11625 3/8-16 3-1/4" Hex Cap Bolt
12042 10'/12' MaxII Parts Bag
12055 8' MaxII Parts Bag
12056 14' MaxII Parts Bag
12061 Pro 19/Max C Casting
12075 8'6" Max Locking Anvil
12076 10'6" Max Locking Anvil
12077 12'6" Max Locking Anvil
12078 14'6" Max Locking Anvil
*Note: For length-specic parts, 10'6" parts numbers are shown in diagram.
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For Your Records
Complete the information below and
save for future reference.
Model and Serial Number
Date and Place Purchased
LENGTH WORKINGWEIGHT
ITEM # PRODUCT Feet Meters Pounds Kilograms CAPACITIES
11017 MAX-I-MUM XL Commercial Bender System 8' 6" 2,59 m 133 lbs. 60,1 kg
11018 MAX-I-MUM XL Commercial Bender System 10' 6" 3,20 m 158 lbs. 71,6 kg
11019 MAX-I-MUM XL Commercial Bender System 12' 6" 3,81 m 190 lbs. 86,0 kg
10997 MAX-I-MUM XL Commercial Bender System 14' 6" 4,42 m 217 lbs. 98,3 kg
12261 Adjustable MAX Cut-O with case – – 9 lbs. 4,1 kg
Aluminum: Up to .040
Galvanized steel: Up to 24 ga.
Soft & annealed copper: Up to 32 oz.
Stainless steel, ¼ hard: Up to 24 ga.
Specifications
Your Tapco Port-O-Bender®is virtually maintenance free and will provide you with years
of reliable and trouble-free performance. However, there are a few basic necessities
required to keep your Port-O-Bender®like new.
1. Clean the clamping surfaces each day before using. Use only clean shop towels that
are free of dirt, oil and metal chips.
2. Do not use your bender around your saw table as the cuttings may get in between
clamping surfaces and cause excessive wear or material scratching. Brush away any
cuttings or lings that accumulate.
3. Transport your Port-O-Bender®in the unlocked position.You may transport it in
the locked position if you clamp a piece of cardboard or vinyl siding between the
clamping surfaces.
4. If your material is getting scratched, examine the Stainless Bending Edge, Base
Hinge and Moving Hinge for roughness or burrs. Remove burrs with emery cloth or
replace excessively worn parts. Using the Adjustable MAX Cut-O will help eliminate
excessive wear to costly bending edge.
5. Use a lightweight spray oil along the moving pivot hinge after every 40 hours of use.
Care and Maintenance of MAX-I-Mum II
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