Target Port-A-Saw PS1411 Use and care manual

1
0A7738
Copyright © November, 2000 DBInc.
Printed in U.S.A.
MODEL: Port-A-Saw
Masonry / Refractory Saw
Electric & Gasoline Models
OPERATING INSTRUCTIONS AND PARTS LIST
INSTRUCCIONES DE OPERACIÓN Y LISTA DE PIEZAS
17400 West 119th Street
Olathe, Kansas 66061
Customer Service ............ 800-288-5040
Corp. Office ...................... 913-928-1000
Cust. Service FAX ............ 800-825-0028
Corp. Office FAX .............. 913-438-7951
Intl. FAX ........................... 913-438-7938
Internet ........... http://www.targetdbi.com
Target Products Japan
Room 806
Taichi Roppongi Mansion
6-3-15 Roppongi
Minato-ku,Tokyo
Japan 106
Phone ................................ 03-5411-2775
FAX .................................... 03-5411-2776
Diamant Boart/Target Australia
26/7 Salisbury Road
Castle Hill, N.S.W. 2154
Australia
PHONE ............................... 02-96344677
FAX ..................................... 02-96804982

2
EVERY MACHINE IS THOROUGHLY TESTED BEFORE LEAVING THE FACTORY. EACH MACHINE IS SUP-
PLIED WITH A COPY OF THIS MANUAL. OPERATORS OF THIS EQUIPMENT MUST READ AND BE FAMIL-
IAR WITH THE SAFETY WARNINGS. FAILURE TO OBEY WARNINGS MAY RESULT IN INJURY OR DEATH.
FOLLOW INSTRUCTIONS STRICTLY TO ENSURE LONG SERVICE IN NORMAL OPERATION.
CONTENTS
Symbol Definitions ............................................................................................................................................ 3 - 6
Hearing Hazard Warnings ................................................................................................................................ 6
Decal Descriptions and Locations .................................................................................................................... 7
Specifications & Power Sources ....................................................................................................................... 8
Saw Dimensions ............................................................................................................................................... 9
Safety Warnings - Do's and Do Not's ............................................................................................................... 10 - 11
Reference Figures: 1 - 12 ................................................................................................................................. 12 - 14
Pre Operation Checklist .................................................................................................................................... 15
Instructions:
1 - Features .................................................................................................................................... 16
2 - Assembly .................................................................................................................................. 16 - 17
3 - Check Before Operating ........................................................................................................... 17 - 18
4 - Fitting the Blade ........................................................................................................................ 18
5 - Operating Instructions ............................................................................................................... 18 - 19
6 - Incidents During Operation ....................................................................................................... 20
7 - Maintenance ............................................................................................................................. 20 - 21
8 - V-Belt Tension ........................................................................................................................... 21
9 - Important Advice ....................................................................................................................... 21 - 22
10 - Accessories............................................................................................................................... 22
11 - Repairs ...................................................................................................................................... 22
12 - Spare Parts ............................................................................................................................... 22
Diagrams and Spare Parts ................................................................................................................................ 40 - 47
Wiring Diagrams ................................................................................................................ ............................... 48 - 49
ANTES DE COMENZAR: Lea y comprenda todas las advertencias e instrucciones antes de operar la máquina
que se describe en este manual. ¡LAS ADVERTENCIAS Y PRECAUCIONES DE ESTE MANUAL DEBEN SER
COMPRENDIDAS Y CUMPLIDAS! SI NO SE OBEDECEN LAS ADVERTENCIAS, SE PUEDEN PRODUCIR
SERIAS LESIONES O LA MUERTE. ES SU RESPONSABILIDAD el asegurarse que las personas que usen
esta máquina hayan leído este manual.
CONTENIDO
Definición de Símbolos ..................................................................................................................................... 3 - 6
Advertencias Auditivas de Peligro .................................................................................................................... 6
Calcomanís - Descripciones y Ubicaciones ..................................................................................................... 7
Especificiones y Fuentes de Energía ............................................................................................................... 24
Dimensiones de la Sierra.................................................................................................................................. 25
Advertencias de Seguridad - Los SI y Los NO ................................................................................................. 26 - 27
Ilustraciones de Referencia: 1 - 12 .................................................................................................................. 28 - 30
Pre-Operation Checklist .................................................................................................................................... 31
Instrucciones:
1 - Usos .......................................................................................................................................... 32
2 - Armado ..................................................................................................................................... 32 - 33
3 - Verifique Antes De Operar ........................................................................................................ 34
4 - Colocación De La Hoja ............................................................................................................. 34 - 35
5 - Instrucciones De Operación ..................................................................................................... 35 - 36
6 - IIncidentes Durante La Operación ............................................................................................ 36 - 37
7 - Mantenimiento .......................................................................................................................... 37 - 38
8 - Tensión De La Cinta En V ......................................................................................................... 38
9 - Consejo Importante................................................................................................................... 38 - 39
10 - Accesorios ................................................................................................................................ 39
11 - Reparaciones ............................................................................................................................ 39
12 - Piezas De Repuesto ................................................................................................................. 39
Diagramas y Lista de Piezas ............................................................................................................................ 40 - 47
Diagramas de Cableado ................................................................................................................................... 48 - 49

3
SYMBOL DEFINITIONS
DEFINICIÓN DE SIMBOLOS
 Please read the instructions for use prior to operating the machine for the first time.
 Antes de la puesta en marcha, lea detenidamente las instrucciones y familiaricese con la máquina.
 Mandatory
 Obligatorio
 Indication
 Indicación
 Prohibition
 Prohibición
 Warning Triangle
 Triángwulo De Advertencia
 Wear Eye Protection
 Usar Gafas De Protección
 Wear Head Protection
 Usar Casco De Protección
 Wear Breathing Protection
 Usar Máscara De Protección
 The Use Of Ear Protection Is Mandatory
 Es Obligatorio El Uso De Protección Auditiva
 Wear a Hard Hat
 Usar Casco Duro
 Wear Safety Shoes
 Usar Zapatos De Seguridad
 Wear Appropriate Clothing
 Usar Ropa Adecuada
 Remove The Blade Prior To Hoisting, Loading, Unloading And Transporting The Machine On Jobsite.
 Desmontar El Disco Antes De Desplazar, Cargar, Descargar O Transportar La Máquina En La Obra.

4
 Motor Off
 Parar El Motor
 Use In Well Ventilated Area
 Usar En Una Área Bien Ventilada
 Do Not Use In Flammable Areas
 No Usar In Áreas Inflamables
 Machinery Hazard, Keep Hands And Feet Clear.
 Máquina Peligrosa - Mantenga Manos Y Pies Alejados De La Máquina
 Danger, Poison Exhaust Gas
 Peligro, Gases De Escape Tóxicos
 No Non-working Personnel In Area
 Prohibido Para Personas Ajenas A La Obra
 No Smoking
 No Fumar
 Do Not Operate Without All Guards In Place
 No Operar Sin Todas Las Protecciones In Su Sitio
 Always Keep the Blade Guards In Place
 Mantenga Siempre Las Protecciones De La Hoja En Su Sitio
 Water Supply On
 Suministro De Agua Conectado
 Water Supply Off
 Suministro De Agua Desconectado
 Water Supply
 Suministro De Agua
 Keep Work Area Clean/Well Lit, Remove All Safety Hazards
 Mantenga Limpio El Sitio De Trabajo/Bien Iluminado, Elimine Todos Los Riesgos De Seguridad

5
 Dangerously High Noise Level
 Nivel De Ruido Elevadamente Peligroso
 Pay Extreme Attention To The Care And Protection Of The Machine Before Starting Up
 Ponga Extrema Atención Al Cuidado Y Preparación De La Máquina Antes De Ponerla En Marcha
 Remove Tools From Area and Machine
 Elimine Las Herramientas Del Área Y De La Máquina
 Oil Pressure
 Presión De Aceite
 Oil Required
 Necesita Aceite
 Dipstick, Maintain Proper Oil Level
 Varilla De Control, Mantenga El Nivel De Aceite Correcto
 Lubrication Point
 Punto De Lubrication
 Unleaded Fuel Only
 Solamente Combustible Sin Plomo
 Repairs Are To Be Done By An Authorized Dealer Only
 Las Reparaciones Deben Ser Efectuadas Únicamente Por Un Distribuidor Autorizado
 Diamond Blade
 Sierra Diamantada
 Blade Diameter
 Diámetro De La Hoja
 Pulley Diameter
 Diámetro De La Correa

6
 Number of Revolutions Per Minute, Rotational Speed
 N° De Revoluciones Por Minuto, Velocidad De Rotación
 Blade Flange Diameter
 Diámetro De La Brida De La Hoja
 Machine Mass (lbs)
 Masa De La Máquina (lbs)
 Engine
 Motor
 Engine Speed Revolutions/Minute
 Velocidad Del Motor En Revoluciones Por Minuto (RPM)
 Engine Start
 Arranque Del Motor
 Electric Motor
 Motor Electrica
WARNING
HEARING HAZARD
DURING NORMAL USE OF THIS MACHINE, OPERATOR MAY BE EXPOSED TO A NOISE
LEVEL EQUAL OR SUPERIOR TO 85 dB (A)
ATENCION
RIESGO DE DAÑO AUDITIVO
EN CONDICIONES NORMALES DE UTILIZACIÓN, EL OPERADOR DE ESTA MÁQUINA PUEDE
ESTAR EXPUESTO A UN NIVEL DE RUIDO IGUAL O SUPERIOR A 85 dB (A)

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P/N 177588
Location: Blade Guard
(Qty. 1) All Models
P/N 030506
Location: Water Pan Sides
(Qty. 2) All Models
P/N 169065
Location: Muffler
(Qty. 1) Gas Models
P/N 046326
Location: Motor
(Qty. 1) Electric Models
P/N 046327
Location: Motor
(Qty. 1) Electric Models
DECAL DESCRIPTIONS AND LOCATIONS
DESCRIPCIÓN DE CALCAMONIAS Y UBICACIONES
P/N 030898
Location: Blade Guard
(Qty. 1) All Models
P/N 052130
Location: Water Pan
(Qty. 2) All Models

8
Port-A-Saw Specifications
MODEL NO. PS1411 PS1421 PS1431 PS1455
TYPE 1-1/2 HP Electric 2 HP Electric 3 HP Electric 5.5 HP Gasoline
Item No.
(with Water Pump) M5405120S M5406120S M5407120S M50109
Blade Guard Capacity: 10 - 14" 10 - 14" 10 - 14" 14" Only
(250 - 350 mm) (250 - 350 mm) (250 - 350 mm) (350 MM)
Blade Shaft RPM: 2509 2509 2509 2950
Max. Depth Of Cut: 5.0" (127 mm)
Blade Arbor Size: 1.00" (25.4 mm)
Blade Shaft: Sealed Ball Bearings
Blade Shaft Drive: Two 4L370 V-Belts Two 4L370 V-Belts Two 4L370 V-Belts 3VX V-Belt (2 Band)
Blade Guard: One Piece Steel, Sta-LevelTM Design, 14" (350 mm) Maximum Capacity
Blade Coolant: Water
Water Pan: 3.86 x 17.73 x 30.73 Inch (98 x 450 x 780.5 mm), 6.75 Gallon (25 Liter) Capacity (At 3" Depth)
Conveyor Cart: Cast Aluminum w/ Vulcanized Rubber Top, Adjustable Measuring Rule, 45° / 90° Cutting Guide
Water Pump:
Electric Models: 300 Gallons / Hour, Submersible, Totally Epoxy Sealed, Thermal Over Load Protected
Gasoline Model: 8 GPM, Belt Drive, Solid Bronze, With Strainer & Built-In Priming Pump with Check Valve
Frame: Heavy duty, Jig Welded X Braced Steel, Open Throat Design For Unlimited Ripping
Weight: Pounds (kg):
Saw Crated: 171 (77.7) 182 (82.7) 192 (87.3) 209 (95.0)
Saw Uncrated: 160 (72.7) 169 (76.8) 181 (82.3) 198 (90.0)
Saw Operating
(Water In Pan): 221 (100.5) 230 (104.5) 242 (110.0) 259 (117.7)
Folding Stand
(Unboxed): 24 (10.9) 24 (10.9) 24 (10.9) 24 (10.9)
Foot Pedal Kit
(Boxed):14 (6.4) 14 (6.4) 14 (6.4) 14 (6.4)
Electric Cord: 0.40 (.18 ) N / A N / A N / A
MODEL NO. PS1411 PS1421 PS1431 PS1455
TYPE Electric Electric Electric Gasoline
Engine / Motor: Baldor Baldor Baldor Honda
Horsepower (kw): 1-1/2 (1.1) 2 (1.5) 3 (2.2) 5.5 (4.0)
RPM: 3450 3450 3450 3500
Specifications: T.E.F.C T.E.F.C T.E.F.C 
Voltage: 115 / 208-230 115 / 208-230 208-230 
Cycle (Hz) / Current
/ Phase: 60 / A.C. / 1 60 * / A.C. / 1 60 * / A.C. / 1 ** 
Displacement:    9.9 cu. Inch (163 cc)
Bore:    2.7 inch (68 mm)
Stroke:    1.8 inch (45 mm)
Cylinders / Cycle:    1 / 4
Fuel Capacity:    .95 Gallon (3.6 liter)
Oil Capacity:    .63 Quart (.6 liter)
Air Filter:    Dry Type
Dual Element
with Precleaner
Starter: Capacitor Capacitor Capacitor Recoil
Coolant: Air Air Air Air
* 50 cycle motors available upon special request: 2 HP model is 240 Volt, 3 HP model is 220-380 Volt
** 3 phase motor available upon special request - specify 230 or 460 volts for factory wiring.
Note: For item numbers on motors / engine see parts list section of this document.
Specifications are subject to change without notice.
Power Source

9
Saw Dimensions
ELECTRIC MODEL
FIGURE A
SAW DIMENSIONS
ELECTRIC MODELS (Figure A) GASOLINE MODEL (Figure B)
Item Length (cm) Description Item Length (cm) Description
A38.2" (97.0) Saw Length (Maximum) A43.6" (110.7) Saw Length (Maximum)
B19.4" (49.3) Saw Width (Maximum) B22.7" (57.7) Saw Width (Maximum)
C28.2" (716.3) Saw Height (Minimum) C34.8" (88.4) Saw Height (Minimum)
D26.1" (66.3) Stand Height (Optional) D26.1" (66.3) Stand Height (Optional)
E56.4" (143.3) Saw Height (Maximum) E63.0" (160.0) Saw Height (Maximum)
F3.8 - 15.1" Blade Shaft Height F6.4 - 15.0" Blade Shaft Height
(9.6 - 38.4) (Minimum - Maximum) (16.2 - 38.2) (Minimum - Maximum)
G10.0" (25.4) Cart Length G10.0" (25.4) Cart Length
H18.7" (47.5) Cart Width H18.3" (47.5) Cart Width
I18.5" (47.0) Cart Travel I18.3" (46.5) Cart Travel
J33.0" (76.2) Saw Base Length J33.0" (76.2) Saw Base Length
K18.0" (45.7) Pan Width K18.0" (45.7) Pan Width
L33.7" (85.6) Stand To Cart Top L33.7" (85.6) Stand To Cart Top
M35.8" ( 90.9) Skid To Cart Top M35.8" ( 90.9) Skid To Cart Top
N7.6" (19.3) Base To Cart Top N7.6" (19.3) Base To Cart Top
O2.1" (5.3) Skid Height (Optional) O2.1" (5.3) Skid Height (Optional)
P11.5" (29.2) Cart - LH Side P6.5" (16.5) Cart - LH Side
Q6.5" (16.5) Cart - RH Side Q11.5" (29.2) Cart - RH Side
R4.0" (10.16) Flange Diameter R4.0" (10.16) Flange Diameter
S32.0" (81.3) Skid Width (Optional) S32.0" (81.3) Skid Width (Optional)
GASOLINE MODEL
FIGURE B

10
SAFETY FIRST!
WARNINGS
DOs AND DO NOTs
WARNING: FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING
INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS BODILY INJURY.
DO
DO read this entire operators manual before operating this machine. Understand all warnings, instructions, and controls.
DO keep all guards in place and in good condition.
DO wear safety approved hearing, eye, head and respiratory protection.
DO read and understand all warnings and instructions on the machine.
DO read and understand the symbol definitions contained in this manual.
DO keep all parts of your body away from the blade and all other moving parts.
DO know how to stop the machine quickly in case of emergency.
DO shut off the engine and allow it to cool before refueling.
DO inspect the blade, flanges and shafts for damage before installing the blade.
DO use only reinforced abrasive blades or steel center diamond blades manufactured for use on masonry saws.
DO use only blades marked with a maximum operating speed greater than the blade shaft speed. Verify speed by check-
ing blade shaft rpm and pulley diameters and blade flange diameters.
DO verify saw drive configuration by checking blade shaft RPM, pulley diameters, and blade flange diameter.
DO read all safety materials and instructions that accompany any blade used with this machine.
DO inspect each blade carefully before using it. If there are any signs of damage or unusual wear, DO NOT USE THE
BLADE.
DO mount the blade solidly and firmly. Wrench tighten the arbor nut.
DO make sure the blade and flanges are clean and free of dirt and debris before mounting the blade on the saw.
DO use dry cutting diamond blades with a 1" (diameter arbor only). Never use damaged or worn blade flanges.
DO use the correct blade for the type of work being done. Check with blade manufacturer if you do not know if blade is
correct.
DO operate this machine only in well ventilated areas.
DO instruct bystanders on where to stand while the machine is in operation.
DO establish a training program for all operators of this machine.
DO clear the work area of unnecessary people. Never allow anyone to stand in front of or behind the blade while the
engine is running.
DO make sure the blade is not contacting anything before starting the engine.
DO always tie down the machine when transporting.
DO use caution and follow instructions when setting up or transporting the machine.
DO have all service performed by competent service personnel.
DO verify the blade arbor hole matches the machine spindle before mounting the blade.
DO make sure the gas caps of the machine and the fuel can are properly tightened before starting the engine. Move fuel
can at least 10 feet from machine after fueling.
DO clean the machine after each days use.
DO remove adjusting keys and wrenches from tool before turning it on.
DO keep the handles dry, clean and free of oil and dirt.
DO carefully maintain and clean for better and safer performance. Follow instructions for changing accessories. Inspect
tool cords periodically and, if damaged, have repaired by authorized service facility.
DO use the proper blade flange size for each blade size. Never use damaged or worn blade flanges.
DO use caution when handling fuel.
DO only cut in a straight line.
DO make sure electric powered machines are plugged into a properly grounded circuit.
DO make sure power cords are the proper size and in good condition.
DO follow all electrical codes in your area.
DO use correct voltage and proper extension cords. Never carry tool by cord or yank it to disconnect it from
recepticle. Keep cord away from heat, oil and sharp edges.
DO disconnect tools from power source when not in use, before servicing and, when changing accessories.
DO carefully maintain and clean for better and safer performance. Follow instructions for changing accessories.
Inspect tool cards periodically and, if damaged, have repaired by authorized service facility.
DO always give a copy of this manual to the equipment user. If you need extra copies, call TOLL FREE 1-800-288-5040.

11
SAFETY FIRST!
WARNINGS
DOs AND DO NOTs
WARNING: FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING
INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS BODILY INJURY.
DO NOT
*****************
This saw was designed for certain applications only. DO NOT modify this saw or use for any application other than
for which is it was designed. If you have any questions relative to its application, DO NOT use the saw until you have
written Diamant Boart, Inc. and we have advised you.
Diamant Boart, Inc.
17400 West 119th Street
Olathe, Kansas 66061
In USA 1-800-288-5040
DO NOT operate this machine unless you have read and understood this operators manual.
DO NOT operate this machine without the blade guard, or other protective guards in place.
DO NOT leave this machine unattended while the engine is running.
DO NOT work on this machine while the engine is running.
DO NOT operate this machine when you are tired or fatigued.
DO NOT use a wet blade without adequate water supply to the blade.
DO NOT exceed maximum blade speed shown for each blade size. Excessive speed could result in blade breakage.
DO NOT operate the machine if you are uncertain of how to run the machine.
DO NOT use damaged equipment or blades.
DO NOT touch or try to stop a moving blade with your hand.
DO NOT cock, jam, wedge or twist the blade in a cut.
DO NOT transport a cutting machine with the blade mounted on the machine.
DO NOT use a blade that has been dropped or damaged.
DO NOT use carbide tipped blades.
DO NOT lay power cords in or near water.
DO NOT replace the motor with any motor that does not have a special grounding connection.
DO NOT use segmented diamond blades without water unless specifically designed for dry cutting.
DO NOT touch a dry cutting diamond blade immediately after use. These blades require several minutes to cool after
each cut.
DO NOT use damaged or worn blade flanges.
DO NOT allow other persons to be near the machine when starting, refueling, or when the machine is in operation.
DO NOT operate this machine in an enclosed area unless it is properly vented.
DO NOT operate this machine in the vicinity of anything that is flammable. Sparks could cause a fire or an explosion.
DO NOT allow blade exposure from the guard to be more than 180 degrees.
DO NOT operate this machine with the belt guard or blade guard removed.
DO NOT operate this machine unless you are specifically trained to do so.
DO NOT use a blade that has been over heated (Core has a bluish color).
DO NOT jam material into the blade.
DO NOT grind on the side of the blade.
DO NOT start cutting with a saw until you have a clear work area and secure footing.
DO NOT operate this machine while under the influence of drugs or alcohol.

12
FIGURES

13
FIGURES
EE
U
RR
DD
GG
C
A1
B2
KK
JJ
T
CC
DD
BB
VV
Y
T
RR Z
TT
X
KK
UU
GG
C
DD
B2
KK
KK

14
Parts Identification:
A. Pan Weldment
B. Head Platform Assembly
C. Conveyor Cart Assembly
D. Folding Stand (Optional)
E. Skid Kit (Optional)
F. Foot Pedal Kit (Optional)
G. Bearing Clamps
H. Bearings
I. 
J. Pivot Blocks
K. Knobs (or Capscrews)
L. Counterbalance Arm
M. Capscrew
N. Lower Bracket
O. 
P. Lock Handle
Q. Spring
R. Eyebolt
S. Strainer (Gasoline Model)
T. Water Valve
U. Water Pump
V. Primer Bulb (Gasoline Model)
W. Isolator (Gasoline Model)
X. Wheel (Blade Guard Pivot)
Y. Setscrew (Blade Guard Pivot)
Z. Track Bar
AA. Engine Base
BB. Capscrew (Blade Shaft)
CC. Outer Flange
DD. Diamond Blade
EE. Water Pump Belt (Gasoline Model)
FF. Upper Spring Support
GG. Square
HH. Shims (Not Shown In Figures)
II. 
JJ. Capscrews (Blade Shaft Housing- Rear)
KK. Capscrews (Blade Shaft Housing- Top)
LL. Wrench
MM. Splash Curtain
NN. Electrical Cord (Water Pump)
OO. Electrical Plug (Electrical Models)
PP. Reset Button (Electric Models)
QQ. 
RR. Power Switch (Electric Models)
SS. Belt Tensioning Bolt
TT. Serial Number Plate
UU. Hand Grip
VV. Engine Stop Switch (Gasoline Model)
WW. Oil Drain Hose

15
PRE OPERATION CHECKLIST
Before leaving our factory, every machine is thoroughly tested. Follow our instructions strictly and
your machine will give you long service in normal operating conditions.
Before starting up the machine, make sure you read this entire Operations Manual and are familiar
with the operation of the machine.
WITH MACHINE COLD AND SETTING LEVEL:
1. Gasoline Models: Check engine oil. Fill to the full mark on dip stick with 10W30 oil, class MS, SD, SE or better.
2. Electric Models: Verify all electrical connections are intact.
1 - 2 HOUR OPERATION CHECK LIST:
ALWAYS place the machine on a level surface with the engine/motor OFF", the ignition switch set in
the OFF position and disconnected from the power source before performing any maintenance. Let
the machine cool down!!
1. Check the engine air cleaner hose clamps. Tighten as required.
2. Tension the blade drive V-belts. DO NOT over tension!!
SCHEDULED MAINTENANCE QUICK REFERENCE:
Before performing any maintenance, ALWAYS place the machine on a level surface with the
engine/motor OFF and the ignition switch set in the OFF position.
SERVICE DAILY:
1. Check engine oil level.
2. Check blade guard for damage.
3. Check hoses and clamps for damage
or looseness. Tighten or replace as necessary.
4. Check air cleaner. Clean or replace as required.
5. Clean the reservoir pan frequently.
6. At the end of each day, flush clean water through the
water pump and hoses
SERVICE EVERY 50 HOURS:
1. Replace engine oil and filter.
2. Clean engine air fins.
3. Check blade drive V-belt tension.
DO NOT over tension!!!
4. Clean engine fuel bowl.

16
1 Features
2 Assembly
The operator must
wear protective clothing
appropriate to the work he is
doing.
Any persons not involved in the work should
leave the area.
Use only blades marked with a maximum
operating speed greater than the blade shaft
speed.
Use: Wet or Dry sawing of masonry and refractory.
Tools: Diamond blades  dry or water cooled,
Ø: 10" (250 mm), 12" (300 mm), and
14" (350 mm), with Arbor Ø 1" (25.4 mm).
(For information contact your Dealer)
Depth of Cut (Maximum):
5.00" (127 mm) with Ø 14" (350 mm) blade
Maximum Material Size:
8" x 8" x 16" (20.3 x 20.3 x 40.6 cm) block
Block must be rotated 180 degrees to complete
cutting through 8" (20.3 cm) depth.
Nominal Weight: See Specifications
Operating Weight: See Specifications
Dimensions: See Saw Dimensions
Blade Guard Capacity:
Electric Models: 10" (250 mm), 12" (300 mm) &
14" (350 mm) Ø Blades.
Gas Model: 14" (350 mm) Ø Only. (Smaller Blade
Diameter not recommended because blade will not cut
through material. Head tilt is limited because the
maximum engine inclination angle is 20 degrees.)
Before starting up the machine, make sure you
read this entire manual and are familiar with
the operation of this machine.
The working area must be completely clear, well
lit and all safety hazards removed.
All Models: (FIGS. 1, 2, 3, and 4)
 When unpacked, this unit consists of three (3) major
parts: Pan Weldment (A), Head Platform Assembly (B)
and Cart Assembly (C) (FIG. 1).
 If this unit is to use the optional Folding Stand (D) (See
Fig. 1) and Skid Kit (E) (See FIG. 2) assemble these
items first. Follow the instructions provided with these
options.
 Set the Pan Weldment (A) on a table or on the optional
Folding Stand / Skid Kit (D / E) as shown in FIG. 1. It is
very important that the Pan Weldment (A) be
assembled on the Folding Stand (D) as shown in
Fig. 1, or the optional Foot Pedal Kit (F) CAN NOT be
assembled onto the unit.
 Remove the Cart Assembly (C) from its shipping
carton. Set the Cart Assembly (C) onto the Pan
Weldment (A) so that the wheels of the Cart Assembly
(C) roll along the sides of the Pan Weldment (A)
(FIG. 1).
 Make sure that the left and right Bearing Clamps (G)
on the Pan Weldment (A) are pivoted into their lowered
position (FIG. 3). Carefully pick up the Head
Platform Assembly (B) and mount it to the Pan
Weldment (A) such that the Bearings (H) (on Head Plat-
form) are resting in the Pivot Blocks (J) (on Pan
Weldment) and that the blade shaft end of the Head
Platform (B) is resting on the Cart Assembly (C)
(FIG. 3).
 Pivot the left and right Bearing Clamps (G) into their
upper position, and tighten the Knobs (K) [or Capscrews
(K) depending on the date of manufacture] until the
Head Platform (B) is secured to Pan Weldment (A)
(FIG. 4).
Note: If the unit uses Capscrews (K) to hold the
Bearing Clamps (G) in place, tighten them with the 1/2"
end of the Wrench (LL) provided with the saw
(FIG. 4).
Electric Models (FIG. 5):
 Install the Counterbalance Arm (L): Place the slotted
end of the Counterbalance Arm onto the stud located
on the Left Hand Rear Corner of the Head Platform
Assembly (B). Be sure to put 1/2" Washers on both
side of the ARM before installation. Note that the lower
hole of the ARM is positioned toward the Pan Weldment
(A). A capscrew holds the ARM to the brackets on the
back of the Pan Weldment through this lower hole.
These signs will give
advice for your safety
Before leaving our factory every machine is
thoroughly tested.
Follow our instructions strictly and your machine will
give you long service in normal operating conditions.
MANDATORY INDICATION
INFORMATION
INSTRUCTION
WARNING PROHIBITION

17
 Install the Lock Handle (P) onto the stud on the Left
Hand corner of the Head Platform Assembly (B). Tighten
the Lock Handle (P) so that the Head Platform
Assembly (B) is securely locked with the blade shaft in
the maximum upper position.
 Make sure that the Eyebolt (R) is securely fastened onto
the Arm (L), and note that the eye of the Eyebolt (R)
should be aligned with the spring mounting hole in the
Head Platform Assembly (B).
 Attach the top of the Spring (Q) through the hole in the
rear flange of the Head Platform Assembly (B). With a
tool (such as a screwdriver), stretch the lower end of
the Spring (Q) so that it is hooked over the Eyebolt (R).
 Install the Water Pump (U) by plugging its Electrical Cord
(NN) into the electric motor pigtail cord. Install the hose
barb fitting onto the Water Pump (U), then push on the
hose. Route hose & electrical cord above the
cross-brace of the Pan Weldment (B) to avoid contact
with the blade during operation and so that the splash
curtain can be easily installed (NOT as shown in Figure
5). Place the Electric Water Pump (U) in the bottom of
the Pan Weldment (A). Hook the top of the Splash
Curtain (MM) over the head pivot bar, & place the
bottom of the Splash Curtain (MM) in the pan
(Fig. 1).
 Single phase masonry saw motors are furnished with
the correct NEMA configuration Plug (OO) on the
motor pigtail. The matching connectors are as follows:
Electric Motor Plugs & Connectors
Motor Pigtail Connector
Motor Wired For Plug Required
Voltage (NEMA No.) (NEMA No.)
1-1/2 HP 115 V L5-20P L5-20R
2 HP 230 V L6-15P L6-15R
3 HP 230 V L6-30P L6-30R
To change operation to either 115, or 230 V, the 1-1/2 and
2 HP motors have a voltage change switch mounted on the
terminal box. This switch must be changed to either 115, or
230 Volt, to match the voltage supply. Local electrical codes
may require changing the plug on the motor to the proper
NEMA connector to match the voltage supply.
WARNING: Always make sure the saw is
connected to a properly grounded electrical
outlet. Failure to comply with this warning
could result in serious bodily injury or death!
WARNING: DO NOT operate on low voltage!
Low voltage causes loss of power, motor
overheating, and possibly motor winding
burnout. Voltage should be checked at the
motor while it is operating.
Good motor performance depends on proper voltage.
Extension cords that are too long and / or too small reduce
the voltage to a motor under load. Use extension cords NO
SMALLER than the sizes indicated in the chart shown:
EXTENSION CORD SIZE (Minimum)
MOTOR 50 ft Long 75 ft Long 100 ft Long
HP 115 V 230 V 115 V 230 V 115 V 230 V
1-1/2 # 10 # 14 # 10 # 14 # 10 # 14
2 HP # 10 # 12 # 10 # 12 # 10 # 12
3 HP  # 10  # 10  # 10
Gasoline Model (Fig. 6):
 Assemble the Upper Spring Support (FF) using the two
(2) 3/8"-16UNC x 1.00" Long Capscrews and 3/8"-
16UNC Locknuts provided.
 Install the Counterbalance Arm (L). Loosely assemble
the 3/8" x 1.00" Long Capscrew (M) and 3/8"-16UNC
Locknut through the Lower Bracket (N) and the lower
end (13/32" diameter hole) of the Counterbalance
Arm (L).
 Raise the Head Platform Assembly (B) until the slot in
the Arm (L) can be put onto the 1/2" Stud on the Upper
Spring Support (FF). Be sure to install the 1/2" flat
Washers(Supplied) on both sides of the Arm (L).
 Mount and secure the Lock Handle (P) onto the 1/2"
Stud of the Upper Spring Support (FF). Tighten the
3/8" x 1.00" Long Capscrew (M) and 3/8"-16UNC
Locknut previously installed at the Lower Bracket (N).
 Install the upper end of the Spring (Q) in the hole in the
rear of the Upper Spring Support (FF). Loosen the Lock
Handle (P) and pivot the Head Platform Assembly (B)
so that the blade shaft is in the upper position, then
tighten the Lock Handle (P) securely. Using a tool (such
as a screwdriver or pliers) stretch the lower end of the
Spring (Q) so that it is secured into the Eyebolt (R) on
the Lower Bracket (N).
 Install the hoses to the water pump. They must be
connected together as shown in the parts list section of
this document. Place the Strainer (S) in the bottom of
the Pan Weldment (A) after connecting the hose. Hook
the top of the Splash Curtain (MM) over the head pivot
bar, & place the bottom of the curtain in the pan
(FIG. 1).
 When the unit is fully assembled, but before starting
the engine, verify that the engine does NOT exceed 20
degrees angle of inclination in any position of the Head
Platform [Use an angle measuring gauge (customer
supplied) held flat against the Engine Platform (AA)].
CAUTION: Engine inclination angles greater
than 20 degrees could cause severe engine
damage and void your engine warranty!
3 Check Before Operating
All Models:
 Take into account the working conditions from a health
and safety point of view.
 For start up refer to the engine or motor manual.

18
Electric Models Only:
 Make sure that the extension cord length is properly
sized for the motor used on this saw. See the chart in
Section 2 of this document.
WARNING: Make sure the unit is connected to
a properly grounded outlet. Failure to comply
with this warning could result in serious bodily
injury or death!
Gasoline Model Only:
 Fuel: Check the engine operation manual. Unleaded
gasoline is recommended.
 Oil: Lock the Head Platform Assembly (B) with the
engine in a horizontal position, then, check that the
engine oil level is correct. Check the oil level frequently
to ensure that the level never falls below that specified
in the engine operation manual. If the oil level is low,
add SAE 10W30, service classification SF or SG oil
(for normal conditions) as recommended in the engine
operation manual. DO NOT overfill engine with oil!
5 Operating Instructions
All Models:
 The blade rotates in a down-cut direction. This means
that the front of the blade is moving downward while
the rear of the blade is moving upward. Mount the
Diamond Blade (DD) so that the arrow on the blade
rotates in this down-cut direction. The Diamond Blade
(DD) can be installed / removed by using the 3/4"
(19 mm) end of the Wrench (LL) provided (Fig. 4).
 After mounting the blade, it should align over the top of
the wooden insert in the Conveyor Cart (C). If this is
not true, loosen the setscrews that secure the Bearings
(H) to the Head Platform Assembly (B) (Fig. 3).
Position the Head Platform Assembly (B) to the left or
right until the Diamond Blade (DD) is aligned over the
top of the wooden insert, then re-tighten the Bearing
(H) setscrews. During operation of this unit, the blade
can, and should, pass into the wooden insert, but NOT
into the cast aluminum part of the Conveyor Cart (C).
WARNING: Conventional Wet diamond
blades MUST be used with water. DO NOT use
conventional Wet diamond blades without
water. Using conventional wet diamond
blades without water can result in injury or
death of the operator or persons in the work
area!
Warning: Use only Abrasive blades of a
reinforced type.
Electric Models Only:
 Mount the Diamond Blade (DD):
1. Using the Wrench (LL) provided (or one of your own)
loosen the Capscrew (BB) by turning it Counter-
Clockwise (Electric Models Only).
CAUTION: Note that on Electric Models the
Capscrew (BB) has RIGHT HAND THREADS.
Installation of the wrong capscrew could
damage the blade shaft!
2. Remove the outer Flange (CC) and make sure the
outer Flange (CC), the Inner Flange (Not Shown),
and arbor shaft (Not Shown) are clean and not
damaged.
3. Mount the Diamond Blade (DD) to the arbor and
install the outer Flange (CC). Install and tighten
Capscrew (BB) by turning it in a Clockwise
direction (Right Hand Thread). Use the Wrench (LL)
to firmly tighten the Capscrew (BB) to the arbor
shaft.
Gasoline Model Only:
Always set the Engine Key Switch (VV) to the
"OFF" position BEFORE mounting the blade
 Mount the Diamond Blade (DD):
1. Using the Wrench (LL) provided (or one of your own)
loosen the Capscrew (BB) by turning it Clockwise
(Gasoline Model Only).
CAUTION: Note that on Gasoline Models the
Capscrew (BB) has LEFT HAND THREADS.
Installation of the wrong capscrew could
damage the blade shaft!
2. Remove the outer Flange (CC) and make sure the
outer Flange (CC), the Inner Flange (Not Shown),
and arbor shaft (Not Shown) are clean and not
damaged.
3. Mount the Diamond Blade (DD) to the arbor and
install the outer Flange (CC). Install and tighten the
Capscrew (BB) by turning it in a Counter-Clockwise
direction (Left Hand Thread). Use the Wrench (LL)
to firmly tighten the Capscrew (BB) to the arbor
shaft.
All Models: (See Figures 5 & 6)
 Configure the saw for the type of operation required,
wet or dry. Note that the saw is factory assembled
for wet operation.
Wet Configuration:
 Fill the water reservoir pan [Pan Weldment (A)] with
water to within 1 inch (25 mm) of the top. Be sure that
the water pump intake Strainer (S) (Figure 6 - Gasoline
Model) or Electric Water Pump Intake (U) (Figure 5 -
Electric Model) is fully immersed in water at all times.
Keep the intake screen of these items clean and free of
sludge, slurry, or other foreign material.
Dry Configuration:
 All Models:
4 Fitting The Blade (Figure 7)

19
WARNING: Conventional Wet diamond
blades MUST be used with water. DO NOT use
conventional Wet diamond blades without
water. Using conventional wet diamond
blades without water can result in injury or death of the
operator or persons in the work area!
WARNING: When cutting without water use only
diamond blades that are intended to be used
dry (without water). Conventional Wet
diamond blades MUST be used with water.
ÞHint: To reduce vibration of the saw, the water
reservoir pan [Pan Weldment (A)] can be filled with sand.
Be sure to remove the Water Pump (U) (Electric
Models) or the water pump intake Strainer (S)
(Gasoline Model) to avoid contaminating it with dirt or
sand.
WARNING: Always use respiratory protection when
dry sawing
Electric Model (Figure 5):
Before cutting dry unplug the Water Pump (U) from the
electric motor by disconnecting the Electrical Cord (NN).
Gasoline Model (Figure 8):
Remove the water pump drive V-Belt (EE):
1. Remove the two shields covering the Water Pump
belt drive, and the belt guard (Not Shown).
2. Loosen the two (2) bolts that hold the Water Pump
inposition. Loosen the drawbolt that tensions the
water pump belt.
3. Slide the water pump forward and remove the belt
from the water pump pulley.
4. Disassemble the water pump V-Belt (EE):
a. Turn the belt inside out and with one hand
squeeze the two strands of the belt together.
b. Twist one tab 90 degrees so that it is parallel
with the slot in the adjacent link.
c. Pull the end of that link over the tab.
d. Pull belt end through the other two links.
5. Re-install the Belt Guard and water pump shields.
Save the water pump belt so that it can be
re-installed if the unit needs to be used for wet
cutting.
CAUTION: DO NOT run the Water Pump (U) for
extended periods of time without water! The
Water Pump could be damaged!
CUTTING OPERATIONS:
 Place material on Conveyor Cart (C) and move
conveyor cart to the front of the saw so that the blade
DOES NOT contact the material.
 Cutting Methods: This unit allows three methods for
the blade to contact the material:
1. Fixed Head: Position the head to the desired height,
then tighten the Lock Handle (P) (Figures 5 & 6).
Then the material can be pushed into the blade.
2. Hold the Hand Grip (UU) and lower the blade into
the material (See Fig. 10). The blade will return to
the upper position when force is released.
3. Push the optional Foot Pedal Kit (F) (Fig. 1) with
your foot to lower the blade into the material. The
blade will return to the upper position when force is
released.
Start / Stop (Electric Models): (Figures 9 & 10)
 Open the Water Valve (T) fully, and check the water
flow before cutting.
 Start the electric motor by turning the Power Switch (RR)
to the "ON" position.
 Cut the material using one of the Cutting Methods
described in the above section.
WARNING: Keep hands clear of rotating blade
during operation. READ ALL SAFETY
WARNINGS before operating this machine.
CAUTION: DO NOT cut into the cast aluminum
area of the Conveyor Cart (C). The blade should
only cut into the wooden insert area of
Conveyor Cart (C)!
STOPPING THE UNIT (Electric Models):
Stop the unit by turning the Power Switch (RR) to
the OFF position. (Fig. 9) Wait for all blade
movement to stop before removing material from
the machine.
Start / Stop (Gasoline Models): (See Figures 1 & 7)
 Open the Water Valve (T) (Fig. 7) and prime the Water
Pump (U) using the Primer Bulb (V) (Fig. 1). Squeeze
the Primer Bulb until water passes through the blade
guard water tubes.
 Start the engine by using the procedure in the engine
operation manual.
 Open the engine throttle full open. All sawing is done at
full throttle. DO NOT change the engine governor
setting  it is factory set for the correct speed. See the
Specifications section of this document for proper
engine & blade shaft RPM.
WARNING: Keep hands clear of rotating blade
during operation. READ ALL SAFETY
WARNINGS before operating this machine.
 Adjust the water flow with the Water Valve (T), and check
the water flow before cutting.
 Cut the material using one of the Cutting Methods
described in the above section.
STOPPING THE UNIT (Gasoline Models):
Normal Operation: Stop the unit by following the procedure
in the engine operation manual. Wait for all blade
movement to stop before removing material from the
machine.
Emergency: Turn the Engine Stop Switch (VV) to
the OFF position (Fig. 7).

20
6 Incidents During Operation
 If the engine or motor stops during sawing, check the
following:
Electric Model:
1. Interruption to electrical connection: Check all
electrical connections.
2. Manual Overload switch has been tripped: Single phase,
60 Hertz motors are equipped with a manual overload
Reset Button (PP) (Fig. 5). If the motor stops
because of an electrical overload and the overload
Reset Button (PP) trips, turn the motor Power Switch
(RR) to the OFF position (Fig. 9). Allow the motor to
cool for 5 to 10 minutes, then push the Reset Button
(PP). A click indicates that the motor is reset and ready
for operation. Restart the motor by turning the Power
Switch (RR) to the ON position.
Gasoline Model:
1. Out of fuel: Check fuel level.
2. Low Oil Level: This unit is equipped with a shut down
system that stops the engine if a low oil level is
encountered. Check the engine oil level with the Head
Platform Assembly (B) pivoted so that the engine is in a
horizontal position.
 If the engine, motor or blade stalls for any reason, raise
the blade completely out of the cut, inspect the machine
thoroughly before restarting. When lowering the blade
into a partial cut, align the blade exactly with the cut to
prevent damage to the blade.
 Excessively fast cutting will stall the engine or motor.
 If the blade stops during sawing check that the drive
belt tension is adequate.
7 Maintenance
WARNING: Before performing any
maintenance, ALWAYS locate the machine on
a level surface with the engine / motor OFF, and
the start switch in the OFF position, or power
source disconnected.
After each use: CLEAN the machine.
Check Daily (All Models):
 Clean the reservoir pan [Pan Weldment (A)] to remove
sludge and slurry. This concrete slurry is an abrasive
cutting compound and will shorten the life of the Water
Pump (U) and the Diamond Blade (DD). Clean the
reservoir pan twice a day in heavy cutting. Then refill
the water reservoir pan with clean water.
 At the end of each day clean the water reservoir pan
[Pan Weldment (A) ] to remove sludge from the saw.
Flush clean water through the Water Pump (U) and
hoses.
Gasoline Model:
1. Check engine air cleaner daily! If cutting dry check
engine air cleaner every four hours! Clean or
replace air cleaner element as recommended by
the engine manufacturer.
2. Check engine oil daily. Change engine oil after
every 50 hours of operation. See engine operation
manual for proper care and maintenance.
Gasoline Model:
 Change Engine Oil: Change engine oil after every 50
hours of operation.
 Engine Oil Type: Under normal operating conditions
use SAE 10W30 API service classification SF or SG.
See engine operation manual for other recommended
oil types.
 Engine Oil Capacity (Honda GX160)
0.63 U.S. Quarts 0.6 Liters 0.63 Imperial Quarts
Engine Oil Change Procedure:
1. Drain the oil while the engine is still warm to assure
rapid and complete oil drain. Pivot the Head Platform
(B) so that the blade is in the lowered position. Place a
bucket in the Pan Weldment (A) under the Oil Drain
Hose (WW) to catch the used oil. Remove the oil drain
plug on the end of the Oil Drain Hose (WW) [Fig. 1] and
wait for all of the used oil to be drained for the engine.
2. Re-install and securely tighten the plug in the Oil Drain
Hose (WW).
3. Re-fill engine with the recommended oil type. See the
engine operation manual for the oil fill location and
proper oil level. Note that the required oil capacity will
be larger because of the volume of oil contained in the
Oil Drain Hose (WW).
4. Re-install the oil fill cap.
5. Dispose of the used oil in a proper container and in a
manner that is compatible with the environment.
When Required:
 Sta-Level Blade Guard (Fig. 10): If the blade guard
becomes loose and pivots too freely the blade guard
rotation can be tightened. Adjust the Top Wheel (X) of
the three (3) wheels behind the blade guard:
1. Loosen the nut holding the Top Wheel (X).
2. Adjust the Setscrew (Y) to force the Top Wheel (X)
down against the Track Bar (Z).
3. Re-tighten the nut holding the Top Wheel (X) in
position.