Target Port-A-Saw Use and care manual

1
0A7738
Copyright © November, 2000 DBInc.
Printe in U.S.A.
MODEL: Port-A-Saw
Masonry / Refractory Saw
Electric & Gasoline Models
OPERATING INSTRUCTIONS AND PARTS LIST
INSTRUCCIONES DE OPERACIÓN Y LISTA DE PIEZAS
17400 West 119th Street
Olathe, Kansas 66061
Customer Service ............ 800-288-5040
Corp. Office ...................... 913-928-1000
Cust. Service FAX ............ 800-825-0028
Corp. Office FAX .............. 913-438-7951
I tl. FAX ........................... 913-438-7938
I ter et ........... http://www.targetdbi.com
Target Products Japan
Room 806
Taichi Roppongi Mansion
6-3-15 Roppongi
Minato-ku,Tokyo
Japan 106
Pho e ................................ 03-5411-2775
FAX .................................... 03-5411-2776
Diamant Boart/Target Australia
26/7 Salisbury Roa
Castle Hill, N.S.W. 2154
Australia
PHONE ............................... 02-96344677
FAX ..................................... 02-96804982

2
EVERY MACHI E IS THOROUGHLY TESTED BEFORE LEAVI G THE FACTORY. EACH MACHI E IS SUP-
PLIED WITH A COPY OF THIS MA UAL. OPERATORS OF THIS EQUIPME T MUST READ A D BE FAMIL-
IAR WITH THE SAFETY WAR I GS. FAILURE TO OBEY WAR I GS MAY RESULT I I JURY OR DEATH.
FOLLOW I STRUCTIO S STRICTLY TO E SURE LO G SERVICE I ORMAL OPERATIO .
CONTENTS
Symbol Definitions ............................................................................................................................................ 3 - 6
Hearing Hazard Warnings ................................................................................................................................ 6
Decal Descriptions and Locations .................................................................................................................... 7
Specifications & Po er Sources ....................................................................................................................... 8
Sa Dimensions ............................................................................................................................................... 9
Safety Warnings - Do's and Do Not's ............................................................................................................... 10 - 11
Reference Figures: 1 - 12 ................................................................................................................................. 12 - 14
Pre Operation Checklist .................................................................................................................................... 15
Instructions:
1-Features ..................................................................................................................... ............... 16
2-Assembly .................................................................................................................................. 16 - 17
3-Check Before Operating ........................................................................................................... 17 - 18
4-Fitting the Blade ........................................................................................................................ 18
5-Operating Instructions ............................................................................................................... 18 - 19
6-Incidents During Operation ....................................................................................................... 20
7-Maintenance .................................................................................................................. ........... 20 - 21
8-V-Belt Tension ........................................................................................................................... 21
9-Important Advice ....................................................................................................................... 21 - 22
10 - Accessories................................................................................................................. .............. 22
11 -Repairs ..................................................................................................................... ................. 22
12 - Spare Parts ................................................................................................................. .............. 22
Diagrams and Spare Parts ................................................................................................................................ 40 - 47
Wiring Diagrams ................................................................................................................ ............................... 48 - 49
A TES DE COME ZAR: Lea y compren a to as las a vertencias e instrucciones antes e operar la máquina
que se escribe en este manual. ¡LAS ADVERTE CIAS Y PRECAUCIO ES DE ESTE MA UAL DEBE SER
COMPRE DIDAS Y CUMPLIDAS! SI O SE OBEDECE LAS ADVERTE CIAS, SE PUEDE PRODUCIR
SERIAS LESIO ES O LA MUERTE. ES SU RESPO SABILIDAD el asegurarse que las personas que usen
esta máquina hayan leí o este manual.
CONTENIDO
Definición de Símbolos ..................................................................................................................................... 3 - 6
Advertencias Auditivas de Peligro .................................................................................................................... 6
Calcomanís - Descripciones y Ubicaciones ..................................................................................................... 7
Especificiones y Fuentes de Energía ............................................................................................................... 24
Dimensiones de la Sierra.................................................................................................................................. 25
Advertencias de Seguridad - Los SI y Los NO ................................................................................................. 26 - 27
Ilustraciones de Referencia: 1 - 12 .................................................................................................................. 28 - 30
Pre-Operation Checklist .................................................................................................................................... 31
Instrucciones:
1-Usos ......................................................................................................................... ................. 32
2-Armado ....................................................................................................................... .............. 32 - 33
3-Verifique Antes De Operar ........................................................................................................ 34
4-Colocación De La Hoja ............................................................................................................. 34 - 35
5-Instrucciones De Operación ..................................................................................................... 35 - 36
6-IIncidentes Durante La Operación ............................................................................................ 36 - 37
7-Mantenimiento .......................................................................................................................... 37 - 38
8-Tensión De La Cinta En V ......................................................................................................... 38
9-Consejo Importante................................................................................................................... 38 - 39
10 - Accesorios ................................................................................................................................ 39
11 -Reparaciones ............................................................................................................................ 39
12 - Piezas De Repuesto ................................................................................................................. 39
Diagramas y Lista de Piezas ............................................................................................................................ 40 - 47
Diagramas de Cableado ................................................................................................................................... 48 - 49

3
SYMBOL DEFINITIONS
DEFINICIÓN DE SIMBOLOS
Please rea the instructions for use prior to operating the machine for the first time.
Antes e la puesta en marcha, lea eteni amente las instrucciones y familiaricese con la máquina.
Man atory
Obligatorio
Inication
Inicación
Prohibition
Prohibición
Warning Triangle
Triángwulo De A vertencia
Wear Eye Protection
Usar Gafas De Protección
Wear Hea Protection
Usar Casco De Protección
Wear Breathing Protection
Usar Máscara De Protección
The Use Of Ear Protection Is Man atory
Es Obligatorio El Uso De Protección Au itiva
Wear a Har Hat
Usar Casco Duro
Wear Safety Shoes
Usar Zapatos De Seguri a
Wear Appropriate Clothing
Usar Ropa A ecua a
Remove The Bla e Prior To Hoisting, Loa ing, Unloa ing An Transporting The Machine On Jobsite.
Desmontar El Disco Antes De Desplazar, Cargar, Descargar O Transportar La Máquina En La Obra.

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Motor Off
Parar El Motor
Use In Well Ventilate Area
Usar En Una Área Bien Ventila a
Do Not Use In Flammable Areas
No Usar In Áreas Inflamables
Machinery Hazar , Keep Han s An Feet Clear.
Máquina Peligrosa - Mantenga Manos Y Pies Aleja os De La Máquina
Danger, Poison Exhaust Gas
Peligro, Gases De Escape Tóxicos
No Non-working Personnel In Area
Prohibi o Para Personas Ajenas A La Obra
No Smoking
No Fumar
Do Not Operate Without All Guar s In Place
No Operar Sin To as Las Protecciones In Su Sitio
Always Keep the Bla e Guar s In Place
Mantenga Siempre Las Protecciones De La Hoja En Su Sitio
Water Supply On
Suministro De Agua Conecta o
Water Supply Off
Suministro De Agua Desconecta o
Water Supply
Suministro De Agua
Keep Work Area Clean/Well Lit, Remove All Safety Hazar s
Mantenga Limpio El Sitio De Trabajo/Bien Ilumina o, Elimine To os Los Riesgos De Seguri a

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Dangerously High Noise Level
Nivel De Rui o Eleva amente Peligroso
Pay Extreme Attention To The Care An Protection Of The Machine Before Starting Up
Ponga Extrema Atención Al Cui a o Y Preparación De La Máquina Antes De Ponerla En Marcha
Remove Tools From Area an Machine
Elimine Las Herramientas Del Área Y De La Máquina
Oil Pressure
Presión De Aceite
Oil Require
Necesita Aceite
Dipstick, Maintain Proper Oil Level
Varilla De Control, Mantenga El Nivel De Aceite Correcto
Lubrication Point
Punto De Lubrication
Unlea e Fuel Only
Solamente Combustible Sin Plomo
Repairs Are To Be Done By An Authorize Dealer Only
Las Reparaciones Deben Ser Efectua as Únicamente Por Un Distribui or Autoriza o
Diamon Bla e
Sierra Diamanta a
Blae Diameter
Diámetro De La Hoja
Pulley Diameter
Diámetro De La Correa

6
Number of Revolutions Per Minute, Rotational Spee
N° De Revoluciones Por Minuto, Veloci a De Rotación
Bla e Flange Diameter
Diámetro De La Bri a De La Hoja
Machine Mass (lbs)
Masa De La Máquina (lbs)
Engine
Motor
Engine Spee Revolutions/Minute
Veloci a Del Motor En Revoluciones Por Minuto (RPM)
Engine Start
Arranque Del Motor
Electric Motor
Motor Electrica
WARNING
HEARI G HAZARD
DURING NORMAL USE OF THIS MACHINE, OPERATOR MAY BE EXPOSED TO A NOISE
LEVEL EQUAL OR SUPERIOR TO 85 dB (A)
ATENCION
RIESGO DE DAÑO AUDITIVO
EN CONDICIONES NORMALES DE UTILIZACIÓN, EL OPERADOR DE ESTA MÁQUINA PUEDE
ESTAR EXPUESTO A UN NIVEL DE RUIDO IGUAL O SUPERIOR A 85 dB (A)

7
P/N 177588
Location: Blade Guard
(Qty. 1) All Models
P/N 3 5 6
Location: Water Pan Sides
(Qty. 2) All Models
P/N 169 65
Location: Muffler
(Qty. 1) Gas Models
P/N 46326
Location: Motor
(Qty. 1) Electric Models
P/N 46327
Location: Motor
(Qty. 1) Electric Models
DECAL DESCRIPTIO S A D LOCATIO S
DESCRIPCIÓ DE CALCAMO IAS Y UBICACIO ES
P/N 3 898
Location: Blade Guard
(Qty. 1) All Models
P/N 5213
Location: Water Pan
(Qty. 2) All Models

8
Port-A-Saw Specifications
MODEL NO. PS1411 PS1421 PS1431 PS1455
TYPE 1-1/2 HP Electric 2 HP Electric 3 HP Electric 5.5 HP Gasoline
Item No.
(with Water Pump) M5405120S M5406120S M5407120S M50109
Blade Guard Capacity: 10 - 14" 10 - 14" 10 - 14" 14" Only
(250 - 350 mm) (250 - 350 mm) (250 - 350 mm) (350 MM)
Blade Sha t RPM: 2509 2509 2509 2950
Max. Depth O Cut: 5.0" (127 mm)
Blade Arbor Size: 1.00" (25.4 mm)
Blade Sha t: Seale Ball Bearings
Blade Sha t Drive: Two 4L370 V-Belts Two 4L370 V-Belts Two 4L370 V-Belts 3VX V-Belt (2 Ban )
Blade Guard: One Piece Steel, Sta-LevelTM Design, 14" (350 mm) Maximum Capacity
Blade Coolant: Water
Water Pan: 3.86 x 17.73 x 30.73 Inch (98 x 450 x 780.5 mm), 6.75 Gallon (25 Liter) Capacity (At 3" Depth)
Conveyor Cart: Cast Aluminum w/ Vulcanize Rubber Top, A justable Measuring Rule, 45° / 90° Cutting Gui e
Water Pump:
Electric Models:300 Gallons / Hour, Submersible, Totally Epoxy Seale , Thermal Over Loa Protecte
Gasoline Model: 8 GPM, Belt Drive, Soli Bronze, With Strainer & Built-In Priming Pump with Check Valve
Frame: Heavy uty, Jig Wel e X Brace Steel, Open Throat Design For Unlimite Ripping
Weight: Pounds (kg):
Saw Crated: 171 (77.7) 182 (82.7) 192 (87.3) 209 (95.0)
Saw Uncrated: 160 (72.7) 169 (76.8) 181 (82.3) 198 (90.0)
Saw Operating
(Water In Pan): 221 (100.5) 230 (104.5) 242 (110.0) 259 (117.7)
olding Stand
(Unboxed): 24 (10.9) 24 (10.9) 24 (10.9) 24 (10.9)
oot Pedal Kit
(Boxed):14 (6.4) 14 (6.4) 14 (6.4) 14 (6.4)
Electric Cord: 0.40 (.18 ) N / A N / A N / A
MODEL NO. PS1411 PS1421 PS1431 PS1455
TYPE Electric Electric Electric Gasoline
Engine / Motor: Bal or Bal or Bal or Hon a
Horsepower (kw): 1-1/2 (1.1) 2 (1.5) 3 (2.2) 5.5 (4.0)
RPM: 3450 3450 3450 3500
Speci ications:T.E.F.C T.E.F.C T.E.F.C 
Voltage: 115 / 208-230 115 / 208-230 208-230 
Cycle (Hz) / Current
/ Phase: 60 / A.C. / 1 60 * / A.C. / 1 60 * / A.C. / 1 ** 
Displacement:    9.9 cu. Inch (163 cc)
Bore:    2.7 inch (68 mm)
Stroke:    1.8 inch (45 mm)
Cylinders / Cycle:    1 / 4
Fuel Capacity:    .95 Gallon (3.6 liter)
Oil Capacity:    .63 Quart (.6 liter)
Air Filter:    Dry Type
Dual Element
with Precleaner
Starter: Capacitor Capacitor Capacitor Recoil
Coolant: Air Air Air Air
* 50 cycle motors available upon special request: 2 HP mo el is 240 Volt, 3 HP mo el is 220-380 Volt
** 3 phase motor available upon special request - specify 230 or 460 volts for factory wiring.
ote: For item numbers on motors / engine see parts list section of this ocument.
Specifications are subject to change without notice.
Power Source

9
Saw Dimensions
ELECTRIC MODEL
FIGURE A
SAW DIMENSIONS
ELECTRIC MODELS (Figure A) GASOLI E MODEL (Figure B)
Item Length (cm) Description Item Length (cm) Description
A38.2" (97.0) Saw Length (Maximum) A43.6" (110.7) Saw Length (Maximum)
B19.4" (49.3) Saw Wi th (Maximum) B22.7" (57.7) Saw Wi th (Maximum)
C28.2" (716.3) Saw Height (Minimum) C34.8" (88.4) Saw Height (Minimum)
D26.1" (66.3) Stan Height (Optional) D26.1" (66.3) Stan Height (Optional)
E56.4" (143.3) Saw Height (Maximum) E63.0" (160.0) Saw Height (Maximum)
F3.8 - 15.1" Bla e Shaft Height F6.4 - 15.0" Bla e Shaft Height
(9.6 - 38.4) (Minimum - Maximum) (16.2 - 38.2) (Minimum - Maximum)
G10.0" (25.4) Cart Length G10.0" (25.4) Cart Length
H18.7" (47.5) Cart Wi th H18.3" (47.5) Cart Wi th
I18.5" (47.0) Cart Travel I18.3" (46.5) Cart Travel
J33.0" (76.2) Saw Base Length J33.0" (76.2) Saw Base Length
K18.0" (45.7) Pan Wi th K18.0" (45.7) Pan Wi th
L33.7" (85.6) Stan To Cart Top L33.7" (85.6) Stan To Cart Top
M35.8" ( 90.9) Ski To Cart Top M35.8" ( 90.9) Ski To Cart Top
7.6" (19.3) Base To Cart Top 7.6" (19.3) Base To Cart Top
O2.1" (5.3) Ski Height (Optional) O2.1" (5.3) Ski Height (Optional)
P11.5" (29.2) Cart - LH Si e P6.5" (16.5) Cart - LH Si e
Q6.5" (16.5) Cart - RH Si e Q11.5" (29.2) Cart - RH Si e
R4.0" (10.16) Flange Diameter R4.0" (10.16) Flange Diameter
S32.0" (81.3) Ski Wi th (Optional) S32.0" (81.3) Ski Wi th (Optional)
GASOLINE MODEL
FIGURE B

10
SAFETY FIRST!
WARNINGS
DOs A D DO OTs
WAR I G: FAILURE TO COMPLY WITH THESE WARNINGS AND OPERATING
INSTRUCTIONS COULD RESULT IN DEATH OR SERIOUS BODILY INJURY.
DO
DO rea this entire operators manual before operating this machine. Un erstan all warnings, instructions, an controls.
DO keep all guar s in place an in goo con ition.
DO wear safety approve hearing, eye, hea an respiratory protection.
DO rea an un erstan all warnings an instructions on the machine.
DO rea an un erstan the symbol efinitions containe in this manual.
DO keep all parts of your bo y away from the bla e an all other moving parts.
DO know how to stop the machine quickly in case of emergency.
DO shut off the engine an allow it to cool before refueling.
DO inspect the bla e, flanges an shafts for amage before installing the bla e.
DO use only reinforce abrasive bla es or steel center iamon bla es manufacture for use on masonry saws.
DO use only bla es marke with a maximum operating spee greater than the bla e shaft spee . Verify spee by check-
ing bla e shaft rpm an pulley iameters an bla e flange iameters.
DO verify saw rive configuration by checking bla e shaft RPM, pulley iameters, an bla e flange iameter.
DO rea all safety materials an instructions that accompany any bla e use with this machine.
DO inspect each bla e carefully before using it. If there are any signs of amage or unusual wear, DO OT USE THE
BLADE.
DO mount the bla e soli ly an firmly. Wrench tighten the arbor nut.
DO make sure the bla e an flanges are clean an free of irt an ebris before mounting the bla e on the saw.
DO use ry cutting iamon bla es with a 1" ( iameter arbor only). Never use amage or worn bla e flanges.
DO use the correct bla e for the type of work being one. Check with bla e manufacturer if you o not know if bla e is
correct.
DO operate this machine only in well ventilate areas.
DO instruct bystan ers on where to stan while the machine is in operation.
DO establish a training program for all operators of this machine.
DO clear the work area of unnecessary people. Never allow anyone to stan in front of or behin the bla e while the
engine is running.
DO make sure the bla e is not contacting anything before starting the engine.
DO always tie own the machine when transporting.
DO use caution an follow instructions when setting up or transporting the machine.
DO have all service performe by competent service personnel.
DO verify the bla e arbor hole matches the machine spin le before mounting the bla e.
DO make sure the gas caps of the machine an the fuel can are properly tightene before starting the engine. Move fuel
can at least 10 feet from machine after fueling.
DO clean the machine after each ays use.
DO remove a justing keys an wrenches from tool before turning it on.
DO keep the han les ry, clean an free of oil an irt.
DO carefully maintain an clean for better an safer performance. Follow instructions for changing accessories. Inspect
tool cor s perio ically an , if amage , have repaire by authorize service facility.
DO use the proper bla e flange size for each bla e size. Never use amage or worn bla e flanges.
DO use caution when han ling fuel.
DO only cut in a straight line.
DO make sure electric powered machines are plugged into a properly grounded circuit.
DO make sure power cords are the proper size and in good condition.
DO follow all electrical codes in your area.
DO use correct voltage and proper extension cords. ever carry tool by cord or yank it to disconnect it from
recepticle. Keep cord away from heat, oil and sharp edges.
DO disconnect tools from power source when not in use, before servicing and, when changing accessories.
DO carefully maintain and clean for better and safer performance. Follow instructions for changing accessories.
Inspect tool cards periodically and, if damaged, have repaired by authorized service facility.
DO always give a copy of this manual to the equipment user. If you nee extra copies, call TOLL FREE 1-800-288-5040.