Taski procarpet 30 User manual

Edition: V1.00/2014
Technical Manual
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GTS Technical Manual
tecnical manual procarpet 30_V1.00IVZ.fm
14. March 2014 Edition: V1.00/2014
Copyright © 2014, Diversey Care
Index
1Forward
1.1 Target 1
1.2 Technical Training 1
1.3 Technical Manual 1
1.4 Summary 2
2Elementary
2.1 Health & Safety 1
2.2 ESD 1
3 General
3.1 General information 1
3.1.1 Part reference 1
3.1.2 Consumable supplies 1
3.1.3 Direction description 1
3.1.4 Power source 1
3.2 Required material 2
3.2.1 Tools 2
3.2.2 Material 2
4Technicaldata
4.1 Machine range 1
4.2 Technical information 2
4.2.1 Machine profile 2
4.2.2 Technical data 2
4.2.3 Dimensions and weights 3
4.2.4 Brush system 4
4.2.5 Suction power 4
4.3 Accessories & Additional parts 4
4.3.1 Accessories 4
5 Mechanical
5.1 Handle 1
5.1.1 Removing of housing 1
5.1.2 Mounting of housing 2
5.1.3 Removing of microswitch 3
5.1.4 Mounting of microswitch 5
5.1.5 Removing of switching bow 6
5.1.6 Mounting of switching bow 7
5.2 Tank cover and tank 8
5.2.1 Removing of fresh water tank assembly 8
5.2.2 Mounting of fresh water tank assembly 10
5.3 Brush & Motor 12
5.3.1 Removing of brush motor belt 12
5.3.2 Mounting of brush motor belt 13
5.3.3 Removing of brush motor 14
5.3.4 Mounting of brush motor 15
5.3.5 Removing of brush pulley 16
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GTS Technical Manual
tecnical manual procarpet 30_V1.00IVZ.fm
14. March 2014 Edition: V1.00/2014
Copyright © 2014, Diversey Care
5.3.6 Mounting of brush pulley 17
5.3.7 Adjusting of brush height 18
5.4 Vacuum unit & squeegee 19
5.4.1 Removing of vacuum motor 19
5.4.2 Mounting of vacuum motor 20
5.4.3 Removing of shackle 21
5.4.4 Mounting of shackle 22
5.4.5 Removing of squeegee 23
5.4.6 Mounting of squeegee 24
5.4.7 Removing of brush level adjustment 25
5.4.8 Mounting of brush level adjustment 27
5.5 Magnetic valve & water outlet 28
5.5.1 Removing of pump 28
5.5.2 Mounting of pump 29
5.5.3 Removing of fresh water filter 30
5.5.4 Mounting of fresh water filter 31
5.5.5 Removing of bypass valve 32
5.5.6 Mounting of bypass valve 33
5.5.7 Removing of valve unit 34
5.5.8 Mounting of valve unit 35
6 Electrical
6.1 System architecture 1
6.1.1 Motor circuit 1
6.2 Main cord & cable inlet inbox 2
6.2.1 Removing of rockingswitch 2
6.2.2 Mounting of rockingswitch 3
6.2.3 Rockingswitch connections 4
6.3 Contactor 6
6.3.1 Removing of contactor 6
6.3.2 Mounting of contactor 7
6.3.3 Contactor connections K1/K2 8
6.3.3.1 Contactor connections K1 9
6.3.3.2 Contactor connections K2 10
6.4 Electrical schematics 11
6.4.1 Electrical schematics 11
7 Additional information
7.1 Available GTS Newsletter/Instructions 1
8Revision
9Appendix
10 Notes
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14. March 2014 Edition: V1.00/2014
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Technical Manual
1 Forward
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GTS Technical Manual
14. March 2014 Edition: V1.00/2014 1-1
Copyright © 2014, Diversey Care
01.0 TASKI - foreword_V1.00.fm
1 Foreword
1.1 Target
To serve our customers faster and more efficient it is important to achieve a general
standard of technical know how with our partners in the market.
Therefore we developed a Technical Training concept which is based on e-spares. The
concept consists of a Technical Manual and a Technical Training.
These two tools will be produced for each newly launched machine with a certain com-
plexity. The Technical Manual will be available as PDF file and can be downloaded from
e-spares. The Technical Training documentation will be distributed after having attend-
ed the technical training.
1.2 Technical Training
The Technical Training is addressed as reference book for the technical training sessions
and will be distributed to the floor care responsible and/or to the technical training re-
sponsible after attending a training session provided by GTS (max. 2 persons per coun-
try).
The intension is, that after this session, a technical trainer is able to perform technical
training for their local technical staff and in this way to transfer the knowledge to all
service technicians.
The Technical Training is not intended as manual for the service technicians and will be
distributed only to the training responsible of each country.
1.3 Technical Manual
The Technical Manual is addressed to the service technicians and should be translated
and distributed after a technical training.
It contains a summary of procedures, hints and suggestions etc. which are helpful and
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GTS Technical Manual
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01.0 TASKI - foreword_V1.00.fm
essential for the daily business. The Technical Manual can be downloaded from e-
spares/documents.
1.4 Summary
We are convinced that the Technical Manual concept together with the Technical Training
are powerful tools, which will help our service organisations to achieve a higher level of
quality in repairs and customer satisfaction.
If you have any comments or questions do not hesitate to contact your country respon-
sible.
Sincerely yours
GTS Team
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Technical Manual
2 Elementary
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GTS Technical Manual
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02.1 TASKI - elementary_V1.00.fm
2Elementary
2.1 Health & Safety
Scrubber dryers may be powered by mains electricity or batteries. There are risks asso-
ciated with both, which call for proper precautions, such as the provision of good venti-
lation and the elimination of risk of ignition.
All work, carried out on such machines, should only be performed by trained personnel
in accordance with local regulations.
Before working on such a machine, isolate it from any electrical power source.
Always wear the required personal protective equipment (including gloves and goggles)
that must be worn when potentially exposed to any hazardous material and when carry-
ing out hazardous tasks.
Note that parts may be contaminated with chemical product. If possible flush hoses out
with fresh water prior to carrying out any maintenance. For information on chemical
products that are used in this machine, please carefully read the product label and Ma-
terial Safety Data Sheet (MSDS).
Empty water tanks prior to carrying out any maintenance. Ensure contaminated water is
emptied into an approved drain. Avoid pollution.
2.2 ESD
Static electricity is electricity at rest or the accumulation of electric charge, as opposed
to an electric current which is the movement of electricity. The flow or movement of peo-
ple and/or materials in and through the environment causes separation of electrons and
therefore static electricity. A familiar example of static electricity is when a person walks
across a carpeted floor. Static electricity/electrostatic charge is generated simply by the
contact and separation of the soles of that individual's shoes from the carpeted floor.
Electrostatic Discharge (ESD) occurs when the electrostatic charge is transferred from a
material that carries the charge to an electrostatic sensitive device. In the example above,
this electrostatic discharge is the „shock“ felt after walking across the carpeted floor and
then touching a door knob. It is this electrostatic discharge, which comes in varying de-
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GTS Technical Manual
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02.1 TASKI - elementary_V1.00.fm
grees, that can be most damaging to electronical devices.
Static electricity, is a natural phenomenon and consequently electrostatic discharge is
the primary cause of countless problems affecting industry, business and personal life.
These problems can be as simple as the shock resulting from walking across a carpet; as
costly as the destruction of sensitive electronic components.
Almost any material can generate static electricity. The ability to store or unload the
charge depends on the type of material. 
Static discharge can damage devices, this can result in immediate product failure or in a
latent failure. Latent failures can go undetected for a period of time, the results are prod-
uct failure in the field. 
Electrostatic fields are associated with charged objects. 
The degree of severity of ESD events depends on the type of discharge which occurs. The
three most common ESD charge transfers are:
• from an external object to the device.
• from a device to another object.
• resulting from electrostatic fields.
Please do not store electronics without ESD bags at any time.
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14. March 2014 Edition: V1.00/2014
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Technical Manual
3 General
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GTS Technical Manual
14. March 2014 Edition: V1.00/2014 3-1
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03.1 TASKI - general_V1.00.fm
3 General
3.1 General information
3.1.1 Part reference
Explicitly mentioned parts are defined by references corresponding to
the e-spares spare parts list.
E.g. Tank axle (02/118) corresponds to the parts list on e-spares, sub
assembly 2, position 118.
3.1.2 Consumable supplies
If you have to remove cable ties then position the new ones at the
original place.
If you have to remove self locking nuts, you should replace them by
new ones.
3.1.3 Direction description
On the „RH“ always means on the right hand side of the machine in
working direction (when you are standing behind the machine).
On the „LH“ always means on the left hand side of the machine in
working direction (when you are standing behind the machine).
3.1.4 Power source
Depending on the work it might be required to remove the power
source (mains/batteries) from the machine.
The in here mentioned sequences (mechanical and electrical) are
based on the assumption that the power source (mains/batteries)
were removed from the machine before.
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03.1 TASKI - general_V1.00.fm
3.2 Required material
3.2.1 Tools
• A standard range of tools is required e.g.
• Fork spanners.
• Allen keys.
•Torxkeys.
3.2.2 Material
• No special tools are required.
The above listings are only a recommendation for the technical
training.
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Technical Manual
4 Technical data
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GTS Technical Manual
14. March 2014 Edition: V1.00/2014 4-1
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04.1 procarpet 30 - technical data_V1.00.fm
4Technicaldata
4.1 Machine range
SKU Description Version Series
7522307 procarpet 30 SEV 01
7522309 procarpet 30 EURO 01
7522310 procarpet 30 UK 01
7522308 procarpet 30 NA 01
7522311 procarpet 30 CN 01
7522377 procarpet 30 IN 01
7522312 procarpet 30 KSA 01
Table 1: Machine range
Remarks
SKU‘s for all TASKI porcarpet types are the „naked machine“. Tools and accessories have
to be ordered separately.
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04.1 procarpet 30 - technical data_V1.00.fm
4.2 Technical information
4.2.1 Machine profile
4.2.2 Technical data
Pos. Unit Value
Theoretical performance (Extraction/Encapsulation) (m²/h) 200/405
Working width (mm) 380
Solution tank (l) 29
Recovery tank (l) 32
Table 2: Machine profile
Pos. Unit Value
Noise level (dB(A)) <70
Vibration (m/s2) <0.5
Approvals CE
Nominal consumption (W) 2000
Power suction motor (W) 1266
Voltage (V) 100-120V/
60Hz
230-240 50Hz
220V/60Hz
Splash water protection class IPX4
Electrical protection class I
Table 3: Technical data
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14. March 2014 Edition: V1.00/2014 4-3
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04.1 procarpet 30 - technical data_V1.00.fm
4.2.3 Dimensions and weights
Picture 1: Dimensions
Pos. Unit Value
Dimensions L/W/H (mm) 1100/470/940
Door pass through width (mm) 470
Net weight (empty tank) (kg) 52
Weight, ready to use (kg) 81
Weight, ready for shipping (kg) 79
Max. floor pressure wheels (N/mm2) 0.13
Wheel diameter rear (mm) 300
Cable length (m) 15
Table 4: Dimensions and weights
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04.1 procarpet 30 - technical data_V1.00.fm
4.2.4 Brush system
4.2.5 Suction power
4.3 Accessories & Additional parts
4.3.1 Accessories
Pos. Unit Value
Brush diameter (mm) 88
Brush motor (W) 650
Brush speed (rpm) 1000
Brush pressure (kg) 10-17
Table 5: Brush system
Pos. Value
Vacuum motor (W) 1266
Max. air flow (l/s) 54
Max. vacuum (mbar) 250
Max. vacuum (kPa) 25
Table 6: Suction power
SKU Article
7522313 Extraction carpet brush 30
7522973 Encapsulation carpet brush 30
8505160 Extraction nozzle with hose
8505170 Extraction hose (6m)
8505150 Hand tool
7500780 Atomizer (Pump-up spray)
7512446 Hard floor cleaning tool
Table 7: Accessories
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04.1 procarpet 30 - technical data_V1.00.fm
8502830 Filling hose with universal water coupling
7522783 TASKI Nano Trolley
SKU Article
Table 7: Accessories
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Technical Manual
5 Mechanical
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GTS Technical Manual
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05.10.70 handle - housing - 30_V1.00.fm
5.1 Handle
5.1.1 Removing of housing
Picture 1: Housing
• Remove the 4 screws (01/105) from the housing (01/104).
• Remove the housing from the handle of the fresh water tank (02/
119).
Picture 2: Remove housing
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