Taylor-Dunn ET-015-00 Manual

The Best Way
To Go
About Your
Business
®
Serial Number Coverage:
Model Starting - Ending
ET-015-00 103847-108472
ET-015-72 109240-134256
ET-015-74 118001-Current Production
ET-015-48 108591-Current Production
MANUAL MZ-150-05
Operation, Troubleshooting and
Replacement Parts Manual
Models Inlcuded:
ET-015-00 72, Volt Direct Drive
ET-015-72 72, Volt Direct Drive
ET-015-74 72, Volt Chain Drive
ET-015-48, 48 Volt Chain Drive
Revision: B

TAYLOR-DUNN SERVICE CENTER
For more information about this and other Taylor-Dunn®manuals, please write Taylor-Dunn®:
Taylor-Dunn®Mfg.
2114 W. Ball Road
Anaheim, CA 92804
(Attn: Technical Writer)
COPYRIGHTNOTICE
Copyright © 2001 by Taylor-Dunn®Mfg. All rights reserved.
Nopart of thiswork may be reproduced or transmitted in any form or by any means, electronic
or mechanical, including photocopying and recording, or any information storage or retrieval
system without prior written permission of Taylor-Dunn®Mfg. unless such copying is
expressly permitted by federal copyright law. Address inquiries to Reference Permissions,
Taylor-Dunn®Mfg., 2114 W. Ball Road, Anaheim, CA 92804

B2-48 With Dump Bed Option B2-10 Ambulance
B2-48 with Steel Cab, Foldaway
4-Passenger Seat and Stake Sides
ET 3000
ET1-50 Full Size Truck
P2-50 30,000 Pound Tow Tractor

Table of Contents
Contents
Introduction
About this manual .................................... 2
Who Should Read This Manual ............... 2
Responsibilities ........................................ 2
How To Use This Manual.......................... 3
Conventions ............................................................ 3
How to Identify Your Vehicle.................... 4
Taking Delivery of Your Vehicle ............... 5
Safety Rules and Operating Instructions
Standard Specifications* .......................... 2
Safety Rules and Guidelines.................... 3
Driver Training Program........................... 3
Driver Qualifications. .............................................. 3
Vehicle Controls ....................................... 4
1) Light Switch........................................................ 4
2) Windshield Wiper Switch. .................................. 4
3) Hour Meter. ......................................................... 4
4) Battery Status Gauge ......................................... 4
5) Turn Signal Lever. ............................................. 4
6) Hazard Lights. .................................................... 4
7) Speedometer ...................................................... 4
8) Start Switch. ....................................................... 4
9) Power Light. ....................................................... 4
10) Heater/Defrost Timer (optional). ....................... 4
11) Heater/Defrost Switch (optional). ...................... 4
Odometer / Trip Odometer ...................................... 5
Horn Switch ............................................................ 5
Shift Lever .............................................................. 5
Battery Disconnect ................................................. 5
Steering .................................................................. 6
Seat Interlock Switch .............................................. 6
1) Accelerator Pedal ............................................... 6
2) Foot Brake Pedal ................................................ 6
3) Park Brake, Hand ............................................... 6
Vehicle Operational Guidelines ............... 7
Safety Guidelines ................................................... 7
Starting: .................................................................. 7
While driving:.......................................................... 7
Loading and Unloading ........................................... 7
Towing Loads:......................................................... 7
Parking ................................................................... 8
Towing This Vehicle................................................ 8
Fuse Panel ................................................ 9
Fuse Panel ............................................................. 9
Charging your vehicle .............................. 10
Signet®Charger Operation, Model HB Series ....... 10
Signet®Charger Operation, Model HBS series ..... 10
Lestronic II®Charger Operation ............................. 11
New Battery Break in .............................................. 11
Charging Time ........................................................ 11
Storing / Returning to Service ................ 11
Storing Your Vehicle................................................ 11
Returning to Service ............................................... 11
Periodic Maintenance Checklist .............. 12
Daily Visual inspection:........................................... 13
Maintenance Guidelines for
Severe Duty Applications................... 13
General Maintenance
Maintenance Guidelines........................... 2
Troubleshooting Guide ............................ 3
Lubrication Chart...................................... 4
Front Axle Service
Inspect the Front Wheel Bearings and
King Pin .............................................. 2
Adjust Front Wheel Bearings.................. 3
Front Axle Removal and Installation ....... 4
Removal.................................................................. 4
Installation .............................................................. 4
Steering Component Service
Front End Alignment ................................ 2
Inspect Ball Joints .................................... 5
Adjust the Steering Gear .......................... 6
Replace the Ball Joints, Tie Rods, and
Drag Link ............................................ 7
Replacing the Drag Link ......................................... 8
Replacing the Tie Rod ............................................ 9
Center the Steering Gear.......................... 9
Repair the Steering Gear .......................... 10
Exploded View of Steering Gear ............................ 12
Transmission/Rear Axle Service
Adjust the Drive Chain ............................. 2
Check the Oil Level................................... 3
Change the Oil .......................................... 3
Drive Motor, Chain Drive .......................... 4
Remove .................................................................. 4
Install ...................................................................... 4
Rear Axle ................................................... 5
Remove and Install ................................................. 5
Replace the Axle Bearing........................................ 5
Chain Case ................................................ 6
Disassemble........................................................... 6
Assemble................................................................ 6
Differential Assembly (3rd Member) ........ 8
Disassemble........................................................... 8
Assemble................................................................ 9
Re-shimming the Pinion Housing............ 11
Exploded View .......................................... 12

Table of Contents
Brake Service
Inspect the Service Brake ........................ 2
Front Disc Brake Pads ........................................... 2
Disc Brake Rotor .................................................... 2
Brake Shoes ........................................................... 3
Brake Drum ............................................................ 3
Inspect the Parking brake ........................ 4
Adjust the Service Brakes ........................ 4
Adjust the Parking Brake ......................... 5
Primary Adjustment ................................................ 5
Secondary Adjustment ............................................ 5
Check Master Cylinder Fluid.................... 6
Bleed the Brake System ........................... 7
Flush the Brake System ........................... 9
Replace Rear Brake Shoes....................... 10
Motor Service
Inspecting the Motor Brushes ................. 2
Motor Inspection....................................... 2
Motor Removal and Installation ............... 4
Replacing the Brushes ............................. 5
Replacing the Bearings ............................ 6
Repairing the Commutator....................... 6
Service Limits ........................................... 7
Battery Service
Cleaning .................................................... 2
Testing....................................................... 3
Charging ................................................... 4
Watering .................................................... 5
Single Point Battery Watering System .................... 5
Replacing (6-volt batteries only).............. 6
Moist Charge Batteries ........................................... 7
Storage and Returning to Service ........... 8
Storage ................................................................... 8
Returning to Service ............................................... 9
Throttle Linkage
Throttle Linkage Adjustments.................. 2
Magnetic Module .................................................... 2
Pot Box module ...................................................... 3
Tires and Wheels
Tire Inflation.............................................. 2
Tire Inspection .......................................... 2
Replace the Tire/Wheel............................. 3
Replace the Tire (pneumatic) .................. 3
Repair the Tire (pneumatic)..................... 4
Replace the Tire (pneumatic) .................. 5
Electrical Troubleshooting
Symptoms: ................................................ 2
READ THIS FIRST ..................................... 3
Test Equipment Required: ...................................... 3
IMPORTANT NOTES and INSTRUCTIONS......... 3
Definitions:.............................................................. 4
Forward/Reverse Switch:........................................ 6
Throttle Module: ...................................................... 7
Motor Windings ...................................................... 8
Contactors .............................................................. 9
Contactor Negative Return ..................................... 10
Unusual Symptom
Troubleshooting Guide...................... 11
PLUGGING DIODE ............................................... 12
FREEWHEEL DIODE ............................................ 12
ISO ......................................................................... 13
Contactors .............................................................. 13
Wire Diagrams
Illustrated Parts
Front Axle and Brake .................................. 2
Steering Linkage ......................................... 4
Steering Gear ............................................. 6
Steering Column ......................................... 6
Front Suspension........................................ 8
Transmission Chain Case ........................... 10
Transmission Differential Case ................... 12
Rear Axle.................................................... 14
Rear Brakes................................................ 14
Rear Suspension ........................................ 16
Drive Shaft ................................................. 16
Motor (direct drive) ..................................... 18
Motor Mount (direct drive)........................... 18
Motor (chain drive)...................................... 20
Brake Lines................................................. 22
Brake linkage (parking brake) ..................... 24
Instrument Panel (dash).............................. 26
Speed Control Panel ................................... 28
F&R Switch Assembly................................. 30
Miscellaneous Electrical.............................. 32
Miscellaneous Frame and Body .................. 33
Doors.......................................................... 34
Charger ...................................................... 36
Batteries ..................................................... 38
Decals ........................................................ 40
Seat Cushions and Deck............................. 42

Table of Contents
Appendixes
Appendix A: Special Tools ....................... 2
Appendix B: Suggested Torque Limits for
Standard Hardware............................. 3
Hardware Identification ............................ 3
Standard Head Markings ........................................ 3
Hex Bolts ................................................................ 3
Other Bolts ............................................................. 3
Hex Nuts................................................................. 4
Hex Lock Nuts (stover) ........................................... 4
Other Nuts .............................................................. 4
Suggested Torque Values (non-critical hardware) .. 5
Suggested Torque Values (critical hardware) ......... 6
Appendix C: Brake Lining Handling
Precautions......................................... 7

B2-48 With Stake Side Dump Bed Option
SC1-00 Stock Chaser
E4-55 Sit Down Tow Tractor
C4-25 Sit Down Tow Tractor

Table of Contents
Introduction
About this manual.........................................2
Who Should Read This Manual....................2
Responsibilities ............................................2
How To Use This Manual ..............................3
Conventions ..............................................................3
How to Identify Your Vehicle ........................4
Taking Delivery of Your Vehicle ...................5
Shown with optional stake sides

INTRODUCTION
Page-2
WHO SHOULD READ THIS MANUAL
This manual is intended for use by anyone who is
going to operate, own, perform maintenance on,
service, or order parts for this Taylor-Dunn®vehicle.
Each person should be familiar with the parts of this
manual that apply to their use of this vehicle.
ABOUT THIS MANUAL
The purchase of this vehicle shows a belief in high
quality products manufactured in the USA.
Taylor-Dunn®, a leading manufacturer of electric
burden and personnel carriers since 1949, wants to
be sure this vehicle provides years of reliable service.
Please continue to read this manual and enjoy this
high quality Taylor-Dunn®vehicle.
This manual is to serve as a guide for the service,
repair, and operation of Taylor-Dunn®vehicles and is
not intended as a training guide. Taylor-Dunn®has
made every effort to include as much information as
possible about the operation and maintenance of this
vehicle.
Included in this manual are:
•Vehicle Description
•Safety Rules and Guidelines
•Operational Information
•Operator Responsibilities
•Owner Responsibilities
•Control Operation and Location Information
•Maintenance and Troubleshooting Information
•Standard Parts List
Before servicing, operating, training or performing
maintenanceonthisoranyotherTaylor-Dunn®vehicle,
read the appropriate Taylor-Dunn®manual.
Each Taylor-Dunn®manual references the applicable
models and serial numbers on the front cover.
Please, be aware of all cautions, warnings,
instructions, and notes contained in this manual.
RESPONSIBILITIES
Of the Owner...
The owner of this or any Taylor-Dunn®vehicle is
responsible for the overall maintenance and repairs
of the vehicle, as well as the training of operators.
Owners should keep a record of conducted training
and maintenance performed on the vehicle. (OSHA
Regulation, 29 CFR 1910.178 Powered Industrial
Truck Operator Training).
Of the Operator...
The operator is responsible for the safe operation of
the vehicle, preoperational and operational checks
on the vehicle, and the reporting of any problems to
service and repair personnel.
Of the Service Personnel...
Theservicepersonnelare responsibleforthe service
and maintenance of the vehicle. At no time should a
service person allow any untrained personnel to
service or repair this or any Taylor-Dunn®vehicle.
For the purposes of training, a qualified service
person may oversee the repairs or services being
made to a vehicle by an individual in training. At no
time should an untrained individual be allowed to
service or repair a vehicle without supervision. This
manual is not a training guide.
Of the Passengers ...
The passengers are responsible to remain fully
seated, keeping their hands, arms, and legs inside
the vehicle at all times. Each passenger should be
fully aware of the vehicle’s operation. All forms of
recklessness are to be avoided. Do not engage in
horseplay.
Model B 2-10 shown withstake sides
and steel cab with doors options

INTRODUCTION
Page-3
HOW TO USE THIS MANUAL
This manual is organized into five main sections:
INTRODUCTION
Thissection describeshow touse thisservice manual
and how to identify your vehicle.
Safety Rules and Operating Instructions
Thissection outlinesthesafety andoperational issues,
locationand operationofcontrols, andthe operational
checks that are to be performed on this vehicle. It
also includes various subjects that should be included
in the operator and service training program.
Maintenance Service and Repair
Thissection givesspecificinformation onthe servicing
ofthe vehicle andaschedule for maintenancechecks.
Electrical and Charger Troubleshooting
This section identifies the troubleshooting procedures
for testing the electrical system and battery charger.
Illustrated Parts
This section provides an illustrated view of various
assemblies. The illustrations are accompanied by
tables identifying the parts.
Conventions
Symbols and/or words that are used to define
warnings, cautions, instructions, or notes found
throughout this manual. Refer to the examples below.
Note: Alerts the reader to additional
information about a subject.
Model B 2-48 equipped
with the Dump Bed option
Model R 3-80 shown equiped with a cargo
box and steel cab with doors options
A shaded box with and the word “Warning”
and the symbol above denotes a
warning. This warning alerts the reader of
a high voltage hazard that may result in
injury to themselves or others. Be sure to
follow any instructions contained within a
warning and exercise extreme care while
performing the task.
A shaded box with the word “Warning” and
the symbol above denotes a warning. A
warning alerts the reader of a hazard that
may result in injury to themselves or
others. Be sure to follow any instructions
contained within a warning and exercise
extreme care while performing the task.
A box with the word “CAUTION” and the
symbol above denotes a caution and is
used to inform the reader that property
damage may occur. Be sure to exercise
special care and follow any instructions
contained with in a caution.

INTRODUCTION
Page-4
HOW TO IDENTIFY YOUR VEHICLE
This manual applies to vehicles with the same model and serial numbers listed on the front cover.
These vehicles are designed for driving on smooth surfaces in and around facilities such as industrial plants,
nurseries, institutions, motels, mobile home parks, and resorts. They are not to be driven on public highways.
The locations of the model and serial numbers are illustrated below:
This vehicle conforms to requirements for Type E vehicles as described in O.S.H.A. Standard Section 29 CFR
1910.178 (Powered Industrial Trucks) and with all applicable portions of the American National Standard for
Personnel and Burden Carriers (ANSI B56.8).
This vehicle is not designed to be driven on public roads or highways. It is available in maximum
designed speed of 18 mph (48 volt) and 25 mph (72 volt). Do not exceed the maximum designed
speed. Exceeding the maximum designed speed may result in steering difficulty, motor damage,
and/or loss of control. Do not exceed locally imposed speed limits. Do not tow this vehicle at more
than 5 mph.

INTRODUCTION
Page-5
TAKING DELIVERYOF YOUR
VEHICLE
Inspect the vehicle immediately after delivery. Use
the following guidelines to help identify any obvious
problems:
•Examine the contents of all packages and
accessories that may have come in separate
packages with the vehicle.
•Make sure everything listed on the packing
slip is there.
•Check that all wire connections, battery
cables, and other electrical connections are
secure.
•Check battery cells to be sure they are filled.
•Check the tire pressure, tightness of lug nuts,
and for any signs of damage.
Check the operation of each of the following controls:
•Accelerator
•Brake
•Parking Brake
•Key-Switch
•Forward/Reverse Switch
•Reverse Beeper (if equipped)
•Front Headlight Switch
•Steering Wheel
•Horn
The only personnel authorized to repair,
modify, or adjust any part of this or any
Taylor-Dunn®vehicle is a factory
authorized service technician. Repairs
made by unauthorized personnel may
result in damage to the vehicles systems
which could lead to an unsafe condition
resulting in severe bodily injury and/or
property damage. Unauthorized repairs
may also void the vehicles warranty.
What To Do If a Problem is Found
Ifthere isa problemor damage asa resultof shipping,
note the damage or problem on the bill of lading and
file a claim with the freight carrier. The claim must be
filed within 48 hours of receiving the vehicle and its
accessories. Also, notify your Taylor-Dunn®dealer of
the claim.
If there is a problem with the operation of the vehicle,
DO NOT OPERATE THE VEHICLE. Immediately
contact your local Taylor-Dunn®distributor and report
theproblem. Thereport mustbe madewithin 24hours
of receiving the vehicle and its accessories.
The only personnel authorized to repair, modify, or
adjust any part of this or any Taylor-Dunn®vehicle is
a factory authorized service technician.
Model B 2-10 Ambulance

TAYLOR -DUNN

TABLE OF CONTENTS
Safety Rules and
Operating Instructions
Standard Specifications* ....................2
Safety Rules and Guidelines .............3
Driver Training Program ....................3
Driver Qualifications. ........................................... 3
Vehicle Controls ................................4
1) Light Switch ..................................................... 4
2) Windshield Wiper Switch. ................................ 4
3) Hour Meter. ...................................................... 4
4) Battery Status Gauge ....................................... 4
5) Turn Signal Lever. ........................................... 4
6) Hazard Lights. .................................................. 4
7) Speedometer ..................................................... 4
8) Start Switch. ..................................................... 4
9) Power Light. ..................................................... 4
10) Heater/Defrost Timer (optional). ................... 4
11) Heater/Defrost Switch (optional). .................. 4
Odometer / Trip Odometer ................................... 5
Horn Switch .......................................................... 5
Shift Lever ............................................................ 5
Battery Disconnect................................................ 5
Steering ................................................................. 6
Seat Interlock Switch ............................................ 6
1) Accelerator Pedal.............................................. 6
2) Foot Brake Pedal.............................................. 6
3) Park Brake, Hand............................................. 6
Vehicle Operational Guidelines..........7
Safety Guidelines .................................................. 7
Starting:................................................................. 7
While driving: ....................................................... 7
Loading and Unloading ........................................ 7
Towing Loads: ...................................................... 7
Parking .................................................................. 8
Towing This Vehicle ............................................. 8
Fuse Panel ........................................9
Fuse Panel ............................................................. 9
Charging your vehicle........................10
Signet®Charger Operation, Model HB Series .... 10
Signet®Charger Operation, Model HBS series .. 10
Lestronic II®Charger Operation ......................... 11
New Battery Break in ........................................... 11
Charging Time ...................................................... 11
Storing / Returning to Service...........11
Storing Your Vehicle ............................................. 11
Returning to Service ............................................. 11
Periodic Maintenance Checklist.........12
Daily Visual inspection:........................................ 13
Maintenance Guidelines for
Severe Duty Applications...............13

SAFETY RULES AND OPERATING INSTRUCTIONS
Safety Rules
Page 2
STANDARD SPECIFICATIONS*
ITEM MODEL VOLTAGE SPECIFICATION
Occupancy Driver + 1-passenger
Dimensions 417 L x 157.5 W x 193 H Centimeters (164 L x 62 x 76 H Inches)
Turning Radius 534 Centimeters (210 Inches)
Dry Weight ET-150-00 1,045 kg (2,300 lbs)
Including Batteries ET-150-48 1,163 kg (2,565 lbs)
ET-150-72 1,268 kg (2,796 lbs)
ET-150-74 1,268 kg (2,796 lbs)
Maximum Load 682 kg (1,500 lbs)
Deck dimensions 157.5 W x 223.5 L Centimeters (62 W x 88 L Inches)
Electrical System ET-015-00 72 Volt Twelve 220 Ah, 6 Volt, Lead Acid Batteries,Solid State Speed Control
ET-015-48 48 Volt Eight 220 Ah, 6 Volt, Lead Acid Batteries,Solid State Speed Control
ET-015-72 72 Volt Twelve 220 Ah, 6 Volt, Lead Acid Batteries,Solid State Speed Control
ET-015-74 72 Volt Twelve 220 Ah, 6 Volt, Lead Acid Batteries,Solid State Speed Control
Transmission ET-015-00 Direct Drive to Automotive Differential
ET-015-48 Transaxle Assembly, Chain Drive to Automotive Differential
ET-015-72 Direct Drive to Automotive Differential
ET-015-74 Transaxle Assembly, Chain Drive to Automotive Differential
Motor, DC ET-015-00 14.9 kW (20 Horse Power)
ET-015-48 11.1 kW (15 Horse Power)
ET-015-72 14.9 kW (20 Horse Power)
ET-015-74 9.7 kW (13 Horse Power)
Brakes Rear Wheel Hydraulic Drum, Hand Operated Park Brake
Front Wheel Hydraulic Disc
Steering Automotive Steering 24:1
Tires 195/75 R14
Frame All steel tubular independent frame with Fiberglass Cab
Instrumentation Speedometer, Battery Status Guage, Power Light
Light Accessories Dual Headlight, Dual Tail/Brake Lights, Directional Signals
Charger ET-015-00 72Volt 230 Vac, 13 Amp, 60 Hz Built In, 25 Amp output (max)
ET-015-48 48 Volt 115 Vac, 15 Amp, 60 Hz Built In, 25 Amp output (max)
ET-015-72 72 Volt 230 Vac, 13 Amp, 60 Hz Built In, 25 Amp output (max)
ET-015-74 72 Volt 230 Vac, 13 Amp, 60 Hz Built In, 25 Amp output (max)
This vehicle conforms to requirements for Type E vehicles as described in O.S.H.A. Standard Section
1910.178 (Powered Industrial Trucks) and with all applicable portions of the American National Standard for
Personnel and Burden Carriers (ANSI B56.8).
* - Specifications are subject to change without notice.

SAFETY RULES AND OPERATING INSTRUCTIONS
Safety Rules
Page 3
SAFETY RULES AND
GUIDELINES
Itis theresponsibility oftheowner of thisvehicleto assure
that the operator understands the various controls and
operating characteristics of this vehicle (extracted from
theAmerican National StandardsInstitutePersonnel and
Burden Carriers ANSI B56.8). As well as, following the
safety rules and guidelines outlined in ANSI B56.8 and
listed below.
These vehicles are designed for driving on smooth
surfacesin andaround facilities suchas industrialplants,
nurseries, institutions, motels, mobile home parks, and
resorts. They are not to be driven on public highways.
Refer to Vehicle Operational Guidelines, Safety
Guidelines section for important safety information
regarding operating this vehicle.
Read and follow all of the guidelines listed
below. Failure to follow these guidelines
may result in severe bodily injury and/or
property damage.
These vehicles are not designed to be
driven on public roads or highways. They
are available in maximum designed speeds
ranging from 18 to 25 mph. Do not exceed
the maximum designed speed. Exceeding
the maximum designed speed may result
in steering difficulty, motor damage, and/
or loss of control. Do not exceed locally
imposed speed limits. Do not tow this
vehicle at more than 5 mph.
Before working
on a vehicle:
1. Make sure the key-switch is in the “OFF”
position, then remove the key.
2. Place the forward-reverse switch in the
center “OFF” position.
3. Set the park brake.
4. Place blocks under the front wheels to
prevent vehicle movement.
5. Disconnect the main positive and
negative cables at the batteries.
DRIVER TRAINING PROGRAM
Accordingto ANSI B56.8,the ownerofthis vehicleshall
conduct an Operator Training program for all those who
will be operating this vehicle. The training program shall
not be condensed for those claiming to have previous
vehicle operation experience. Successful completion of
the Operator Training program shall be required for all
personnel who operate this vehicle.
The Operator Training program shall include the
following:
•Operation of this vehicle under circumstances
normallyassociated withyour particularenvironment.
•Emphasis on the safety of cargo and personnel.
•All safety rules contained within this manual.
•Proper operation of all vehicle controls.
•A vehicle operation and driving test.
Driver Qualifications.
Only those who have successfully completed the
Operator Training program are authorized to drive this
vehicle. Operators must possess the visual, auditory,
physical,and mentalability to safelyoperate thisvehicle
asspecifiedinthe AmericanNationalStandards Institute
Controlled Personnel and Burden Carriers ANSI B56.8.
The following are minimum requirements necessary to
qualify as an operator of this vehicle:
•Demonstrate a working knowledge of each control.
•Understand all safety rules and guidelines as
presented in this manual.
•Know how to properly load and unload cargo.
•Know how to properly park this vehicle.
•Recognize an improperly maintained vehicle.
•Demonstrate ability to handle this vehicle in all
conditions.

SAFETY RULES AND OPERATING INSTRUCTIONS
Safety Rules
Page 4
VEHICLE CONTROLS
1) Light Switch
The headlight switch is located on the left dash panel.
Push the top of the switch to turn the lights on. Push the
bottom of the switch to turn the lights off.
2) Windshield Wiper Switch.
The windshield wiper switch is located on the left dash
panel. Push the top of the switch to turn the lights on.
Push the bottom of the switch to turn the light off.
3) Hour Meter.
The hour meter is located to the left of the battery status
indicator. It records the number of hours the vehicle has
been in operation.
4) Battery Status Gauge
The battery status indicator is located on the left dash
panel. The battery status indicator has a LED bar graph
that indicates the relative state of charge of the battery.
The top LED will light only when connected to a fully
charged battery or after completing a charging cycle.
Successive lower LED’s will light as the battery charge
diminishes. When the second from the bottom LED
flashes the battery energy status is in energy reserve
and should be placed on charge as soon as possible.
When the two bottom LED’s are alternately flashing the
batteries are empty and the truck should be taken out of
service and charged to avoid damaging the batteries.
The BSI will reset to fully charged only after a complete
charge cycle is completed. A complete charge cycle is
defined as battery voltage exceeding 2.35 volts per cell
for a minimum of 6 minutes.
5) Turn Signal Lever.
The turn signal lever is located on the left side of the
steering column. Push the lever forward to activate the
right turn signal and pull the lever back to activate the
left turn signal.
6) Hazard Lights.
The hazard light switch is located on the left side of the
steering column. The switch is a small tab. To activate
the hazard lights, pull the tab out. To turn the hazard
lights off, push forward or pull back the directional signal
lever.
7) Speedometer
8) Start Switch.
A key-switch, located on the right center side of the
instrument panel, turns on the vehicle. Rotate the key
clockwiseto turnthe vehiclepower on,counterclockwise
to turn the vehicle power off.
Thekey-switch shouldbe inthe “OFF”position whenever
the operator leaves the vehicle.
This switch is also designed to secure and disable the
vehicle. The key can only be removed when the key-
switch is in the “OFF” position.
9) Power Light.
The power light will be on when the start switch is on.
10) Heater/Defrost Timer (optional).
Set the heater timer to the desired time for the heater to
be on.
11) Heater/Defrost Switch (optional).
This switch has two positions. “HEAT” position turns on
the heater element and fan. “FAN” turns on the fan only.
NOTE: The heater requires a substantial amount of
powerfrom he batteries.Runningthe heater forextended
periods will result in lower run time between charging.

SAFETY RULES AND OPERATING INSTRUCTIONS
Safety Rules
Page 5
Shift Lever
The forward and reverse shift lever is located between
the seats. Push the shift lever forward to engage the
forward direction. Pull the lever back to engage the
reverse direction.
DONOT SWITCHfrom forward toreverse orvice-versa
while the vehicle is in motion. Make sure the vehicle is
completely stopped before shifting.
The forward and reverse shift lever should be in the
center “OFF” position, with the start switch off and the
parkbrake set whenevertheoperator leaves thevehicle.
Battery Disconnect
The battery disconnect switch is located to the right of
thedriver seat.Todisconnect the batteryfromthe control
system, push down on the knob. Pull up on the knob to
reconnect the battery.
Odometer / Trip Odometer
VDOmodel speedometeronly.The odometerand trip
odometer is an integral part of the speedometer
and can be found just below center on the
speedometerfaceplate.In normaloperating mode,
the odometer displays total mileage or trip
distance.
To toggle the display, depress and release the button
located at the bottom of the speedometer. Trip
distance is indicated by a “t” at the left of the
display.
To reset the trip distance to 0, depress and hold the
button for about 2 seconds.
Horn Switch
The horn switch is located in the center of the steering
wheel. Depress the switch to sound the horn, release it
to turn it off.

SAFETY RULES AND OPERATING INSTRUCTIONS
Safety Rules
Page 6
Steering
The steering wheel and steering system are similar to
an automobile. To turn right, turn the steering wheel
clockwise. To turn left, turn the steering wheel counter-
clockwise.If equippedwith tiltsteering, therelease lever
is located on the lower left of the steering column. Pull
the lever up to reposition the steering wheel.
2) Foot Brake Pedal
The foot brake pedal, is located to the left of the
accelerator pedal, it is for operation with the right foot
only. It works similar to the brake in an automobile.
Applying pressure to the brake pedal slows the vehicle
according to the amount of pressure applied. Relieving
pressure from the pedal releases the braking action.
1) Accelerator Pedal
The accelerator pedal is located to the right of the brake
pedal. It controls the speed of the vehicle and operates
similarto the acceleratorpedalin an automobile.Depress
the pedal to increase speed and release the pedal to
decrease speed.
3) Park Brake, Hand
The parking brake is actuated with a hand lever, which
is located on the floorboard. To set the parking brake,
push down on the brake pedal and pull the lever back
until it locks. To release the park brake, depress the foot
brake pedal, and push the lever forward until it stops.
The seat interlock switch is only one part of the vehicle safety system.
The interlock switch should not be relied upon as the only safety
feature used to disable or disengage this vehicle. Doing so could result
in unexpected movement of the vehicle causing severe bodily injury
and/or property damage.
Seat Interlock Switch
A switch located under the driver's seat disables the power to the vehicle when the driver leaves the seat.
The driver must be seated for the vehicle to operate.
Whenever the driver leaves the vehicle, the driver should turn the key-switch off, place the forward-off-
reverse switch in the center “OFF” position, and set the park brake.