TDE MACNO DSV Series User manual

List of main parameters (see the manual for the complete list) :
Code Description (unit of measure)
D - DISPLAY menu
This document is a quick guide to the installation and
operation of the inverter. For safe, advanced use, refer to
the complete manual which is available on request.
Introduction
The Serie V inverters allow an efficient and flexible
control of motor speed. In this way, the asynchronous
motor can be used in a wider range of applications.
The functioning interface is made of a panel consisting
of six keys, one display with five 7-segment digits and
seven leds.
The display and the keys allow you to change all the
inverter parameters so as to make it suitable to all
applications.
The drive display allows the monitoring of controlled
variables as frequency, current, output voltage, cos
phi, power and the storage of the last 4th alarms
attempted.
Warning!
Electrical equipment can be a source of hazards.It is essential to fully understand
how to use this equipment and all relevant safety devices before attempting to
operate it.
The equipment must only be used by qualified technical personnel who are fully
aware of how to install and operate it in compliance with all relevant safety
standards, and who are perfectly able to understand all the associated
hazard warnings. The capacitors installed inside this equipment operate at
extremely high voltages.After switching off, wait for at least 5 minutes before
performing any work on the equipment. Even when the motor is switched off,
dangerous voltages can be present at the power terminals L1, L2 , L3, -, R, +, U,
V, W.
The machine can re-start automatically after a power failure under certain
programmingconditions.
There are no user serviceable parts inside the equipment. Only the front panel
must be removed for installation.
Technical specifications
Configuring the programmable digital inputs (IN1..IN8) with: I-000 ... I-007.
Name Action performed
Value
Open collector outputs OUT1 and OUT2 (terminals 19 and 20) are configured by
parameters I-100 for OUT1 and I-101 for OUT2.
Relay output RLA (terminals A1, A2, A3) is programmed with I-102.
Inverter ready status
Inverter alarm status
Inverter not in alarm status(negative logic)
Motor running
Motor not running
Anti-clockwise rotation (output off otherwise)
Inverter at full speed (end of ramp-up)
Ramping up or down.
Generic drive limit signal
Output frequency = programmed frequency P-440 & P-441
Output frequency = programmed frequency P-440 & P-441
Output frequency > programmed frequency P-440 & P-441
Output frequency < programmed frequency P-440 & P-441
Event signalled by digital output (output on)
0
1
2
3
4
5
6
7
12
29
30
31
32
Value
Digital (OUT1, OUT2) I-100, I-101;relay outputs (RLA, RLB) I-102, I-103
None
Run
Reverse
EF NO
EF NC
Al res
Freq.Sel 1
Freq. Sel2
0
1
2
3
4
5
7
8
Not used
RUN (START) command
REVERSE command
External fault with NO contacts
External fault with NC contacts
Alarm reset command
Freq. selector 1
Freq. selector 2
External
Overcurrent
Overvoltage
Undervoltage
Overtemperature
Inverter overload
Motor overload
EVENT SIGNALLED DISPLAY
EF
OC
OU
UU
OH
OLI
OLN
Resistance overload
Overtorque
Missing input phase
Not used
EEPROM error
Configuration error
Program error
EVENT SIGNALLED
OLr
Ot
PHI
-
Err
P.Err
C.Er r
DISPLAY
Alarms
Parameter display menu.
PARA
METER Description
S-000S-000
S-000S-000
S-000
S-001S-001
S-001S-001
S-001
S-100S-100
S-100S-100
S-100
S-101S-101
S-101S-101
S-101
S-150S-150
S-150S-150
S-150
S-151S-151
S-151S-151
S-151
S-152S-152
S-152S-152
S-152
S-153S-153
S-153S-153
S-153
S-200S-200
S-200S-200
S-200
S-201S-201
S-201S-201
S-201
S-202S-202
S-202S-202
S-202
S-203S-203
S-203S-203
S-203
S-300S-300
S-300S-300
S-300
S-301S-301
S-301S-301
S-301
S-400S-400
S-400S-400
S-400
S-401S-401
S-401S-401
S-401
S-450S-450
S-450S-450
S-450
S-451S-451
S-451S-451
S-451
S-900S-900
S-900S-900
S-900
S-901S-901
S-901S-901
S-901
Mains voltage (V)
Mains frequency (Hz)
Maximum output voltage (V)
Base frequency (Hz)
Nominal motor current
Pairs of motor poles
Plated motor cos?value
Motor stator resistance (ohm)
START & STOP command source (1= terminals)
Maximum analog reference frequency
Reference channel source (1=AN IN1 +/-10V) (2=AN IN2 +/-10V)
Digital reference frequency
MOT-1 ramp-up time
MOT-1 ramp-down time
Manual boost
Automatic boost on/off ( 1=on)
Slip compensation
Compensation time constant
Stator resistance measure command
Parameter save command
S - START-UP menu Basic drive start-up menu.
I - INTERFACE menu Drive digital/analog input/output settings menu.
PARAMETER Description
I-000I-000
I-000I-000
I-000 a I-007
I-100I-100
I-100I-100
I-100 a I-103I-103
I-103I-103
I-103
I-200I-200
I-200I-200
I-200
I-210I-210
I-210I-210
I-210
I-300I-300
I-300I-300
I-300
Configure inputs IN1 to IN8
Configure outputs OUT 1 - OUT 2 - RLA - RLB
Configure input AN1 terminal 23 (default = 0 +/-10V)
Configure input AN2 terminal 11-12 (default = 0 +/-10V)
Configure analog output 1 terminal 21 (default = 0 Freq. out)
f-100f-100
f-100f-100
f-100 /f-115 Digital frequencies
f-116
Jogging frequencies
Code Description
Multi-speed and ramp settings menu.
F - FREQ& RAMP menu
Parameter save
Load previously stored parameters
Load default parameters
Reset alarm memory
Load and save parameters from external programming key
[from key to Inv.]
Save inverter parameters in external programming key
[from Inv. to key]
Measure motor phase resistance and initialise parameter S-153
C-000C-000
C-000C-000
C-000
C-001C-001
C-001C-001
C-001
C-002C-002
C-002C-002
C-002
C-020C-020
C-020C-020
C-020
C-040C-040
C-040C-040
C-040
C-041C-041
C-041C-041
C-041
C-100C-100
C-100C-100
C-100
Action performed Code
Control functions menu (Save parameters, Load defaults,
Autocalibrate, etc.).
C - COMMAND menu
P-001P-001
P-001P-001
P-001
P-002P-002
P-002P-002
P-002
Code Description
Drive functioning parameter settings menu.
P - PARAMETER menu
1 = Reverse enabled without start command
1 = Reverse enabled
A - APPLICATION menu PID functioning settings menu.
d-000d-000
d-000d-000
d-000 Output frequency (0.1 Hz)
d-001d-001
d-001d-001
d-001 Reference frequency (0.1 Hz)
d-002d-002
d-002d-002
d-002 Output current (rms) (0.1 A)
d-003d-003
d-003d-003
d-003 Output voltage (rms) (1 V)
SERIES DSVDIGITAL INVERTER
SIZE T1 - T2
QUICK START
Power
supply
voltage
Inverter
power
Nominal
output
current
Phase
current
@230V
Phase
current
@400V
Motor
Power
@400V
Size
Vac kVA A A A kW
DSV-030 5,4 7,5 8,9 10,0 3,0 T1
DSV-040 6,5 9,0 10,7 12,0 4,0 T1
DSV-055 9,1 12,5 14,7 16,5 5,5 T1
DSV-075 12,3 17 20,0 22,5 7,5 T1
DSV-110 18,1 25,0 28,9 32,5 11,0 T2
DSV-150 23,9 33,0 38,3 43,0 15,0 T2
DSV-185 27,5 38,0 44,1 49,5 18,5 T2
230V-15%
460V+10%
50-60Hz
3-phase
PROGRAMMING KEY: Operating instructions
Transferring parameters from the key to the inverter:
- Remove the key connector cover and insert the key.
- From the keyboard select parameter C - 040 ,select do then press E.
The "done" message is displayed for 2 seconds to confirm that the operation has
terminated successfully.
MADSVX0030E0 V01
TDE Macno s.p.a. Tel. [phone]
Via dell'Oreficeria, 41 Fax. [phone]
36100 Vicenza (VI) Italy www.tdemacno.it sw. 0D.07-xx.00
f-115f-115
Ö
I-007

POWER CONNECTIONS
TERMINALS
PE1
L1
L2
L3
CONTROL CONNECTIONS
WIRING DIAGRAMS
Power terminals
FUNCTION
GROUND POINT EARTH
THREE PHASE
MAINS POWER SUPPLY
N.
-
R
+
U
V
W
1
2
3
4
5
6
7
8
9
DC stage negative
BRAKING RESISTANCE
DC stage positive
THREE PHASE OUTPUT
(TO MOTOR)
Stopping
To stop the motor:
1 - Deactivate the start command to stop the motor with the default ramp (
S301 =
5 seconds from maximum frequency to 0 Hz).
2- Alternatively, set the speed reference potentiometer to zero to control motor
slowing manually.
Warning! If you stop the motor in this way, the motor remains live even when
stopped.
3 - Connect two contacts for the start and reverse commands (terminals 1, 2, and
6).
4 - Close the start contacts to start the motor. The motor starts and follows the
programmed ramp up to the preset frequency (default S-300= S301=5 seconds).
Starting
1-
Connect a potentiometer (minimum resistance 4.7 kOhm) to provide a speed
reference (terminals 22, 23, 24).
2- Power down the digital inputs ( terminal 5) to 0V 24-GND digital outputs (terminal
7).
If the motor fails to start
If the motor fails to start when you give the start command, first check that the
connections have been made correctly, then check that the default inverter
parameters actually suit the characteristics of the motor installed.
(at ground point)
R
M
BRAKING
RESISTANCE THREE
PHASE
MOTOR
POWER SUPPLY
Three phase 50 Hz/60 Hz +/- 5%
230 V (-15%) to 460 V (+10%)
EARTH
1 2 3 4 5 6 7 8 9
L2
L1
L3
-
PE1
U
V
W
R
+
JUMPERS AND CONNECTORS
CONNECTOR J6 FOR
PROGRAMMING KEY
Control Board
TERM
IN
ALS
CONNECTOR J1: (Analog Input 1 -
terminal 23)
(default) 0 -10V or +/-10V
0-20mA or 4-20mA
Setting sequence
Go to the S - Startup menu
Inverter mains voltage
Inverter mains frequency
Maximum inverter output
voltage
Nominal motor frequency
Nominal motor current
Motor pole pairs
Motor power factor
Command mode
Maximum reference frequency
Reference source
Inverter ramp up and down
times
Motor stator resistance
autocalibration
Save parameters
Description
Press "M" to display the Startup menu.
Set the inverter mains voltage in parameter S.000 :230V, 400V
and 460V for FLASH.
Set the inverter mains frequency in parameter S.001 : 50Hz or
60Hz.
Set the maximum voltage for inverter output to the motor
(plated value) in parameter S.100.
Set the nominal motor frequency (plated value) in parameter
S.101.
Set the nominal motor current (plated value) in parameter
S.150.
Set the number of motor pole pairs (poles/2) in parameter
S.151
.
Set the motor power factor( cos )(plated value) in parameter
S.152.
Set the command mode in parameter S.200:
- [1] = Terminals - commands from terminals (default)
Set the inverter's maximum reference frequency (analog
reference) in parameterS.201.
Set the source of the inverter reference frequency in parameter
S.202:
- [1] = 0-10V reference on AN IN1 terminal 30 (default)
- [2] = +/-10V reference on AN IN2 terminal 27
Set the ramp up time in parameterS.300.
Set the ramp down time in parameter S.301.
Enable motor stator resistance autocalibration in parameter
S.900:
- "do" appears on the 7 segment display when enabled.
Enable parameter saving in the inverter's non-volatile memory
in parameter S.901.
1
2
3
4
5
6
7
8
9
10
11
13
14
12
The display shows 00 when switched on. Press Mrepeatedly to display the Smenu
( S- 000 ). Use the keys to select code 201 ( S-201 ) and press E.The S-201
(maximum frequency) parameter value appears. If the PRG LED is lit and steady,
the parameter can be modified. Press until the display shows60.0 . Then press E
to confirm and enter the new value. See point 14 in the table below to store parameters
permanently.
Modifying control parameters
Let us assume that we have switched the inverter on and that we need to change
the motor's maximum frequency from 50 Hz (the factory default) to 60 Hz.
Strip1
A1
A2
A3
B1
B2
B3
1
2
3
4
5
6
7
8
9
10
11
12
Name
Digital Output RLA-NO
Digital Output RLA-COM
Digital Output RLA-NC
Digital Input1
Digital Input2
Digital Input3
Digital Input4
COM-IN Digital Inputs
+24V OUT
0V24-GND Dig. Inputs
Enc.
-10V
Digital Output RLB-NO
Digital Output RLB-COM
Digital Output RLB-NC
Digital Input 6/B+
Digital Input 5/A+ Enc.
/B-Enc. Ch.
Analog Input 2N/A-Enc.
Analog Input 2P
Function
Programmable relay digital output
R
Programmable digital input
Programmable digital input
Programmable digital input
Programmable digital input
Digital inputs power
+24Vpotential
0 V 24 reference for digital inputs
Encoder input channelB+
Encoder input channelA-
Enc.ChannelA-
[I102=3]Motor running
[I000=1]
[I001=
[I002=7]Freqsel1
[I003=8]
-
/
elay digital output
Programmable digital input /
Programmable digital input / Encoder input channelA+
10Vpotential/
Programmable analog input2
Programmable analog input2 Enc.ChannelA-
[I103=1]Alarm state
Run
2]Reverse
Freqsel2
[I005]
[I004]
[I210=0]+-10V
[I210=0]+-10V/
Max
230VAC0,2A
125VAC0,3A(UL rating)
110VDC0,3A(UL rating)
30VDC1A(UL rating)
230VAC0,2A
125VAC0,3A(ULrating)
110VDC0,3A(ULrating)
30VDC1A(ULrating)
6mA@+24V
-
+24V/300mA
-
HTL24V/17mA
TTL5V/9mA
-
6mA@+24V
6mA@+24V
6mA@+24V
10V/50mA
+/-10V/0.5mA
Strip2
13
14
15
16
17
18
19
20
21
22
23
24
Name
V-
FB+
FB-
V+
Digital Output1
Digital Output2
+10VOUT
GROUND REF
COM Digital outputs
Analog Output1
0V-GND Analog input
Analog Input1
Function
Ground / 0V / V-
Ground (earth) reference for cable shielding
External positive supply
B
Common potential for digital outputs (open collector)
Programmable open collector digital output
Programmable open collector digital output
Programmable analog output
0V potential for analog inputs/outputs
[I100=0]Drive ready
[I101=6]Steady state
[I300=0]Freq.outabs
=0
us line (dominant high)
Bus line (dominant low)
Programmable analog input1
+10V potential
[I200 ]+/-10V
Max
-
+/-10V/0.5mA
+10V/50mA
+50V/50mA
+/-10V/5mA
-
+11V.....30V
-
-
0V
+/-10V/5mA
-
-10V
J4
J5
J6 J1
J3
J2
CONNECTOR J3: (Analog Output
- terminal 21)
(default) 0 -10V
+/-10V
CONNECTOR J2:(Analog Input2P-
terminal 12)
(default) 0 -10V or +/-10V
0-20mA or 4-20mA
CONNECTOR J5:( terminal 10)
(default) -10V
B- Encoder channel
CONNECTOR J4:( terminal 11)
(default) Analog Input 2 N
A- Encoder channel
Control terminals
RLA
Programmable
Output
Earth
A1 A2 A3 1 2 3 4 5 6 7 8 9 10 11 12
(Input configuration for
PNP controls. Can also
be configured for NPN
or external feed.)
RLB
Alarm
DIG. INPUT 1 [Run]
DIG. INPUT 2 [Rev]
DIG. INPUT 3 [Freq. sel1]
DIG. INPUT 4 [Freq. sel2]
+24V
COM-IN Digital inputs
0V 24- GND Digital Outputs
B1 B2 B3 13 14 15 16 17 18 19 20 21 22 23 24
DIGITAL INPUT 5 [FreqSel3]
DIGITAL INPUT 6 [JOG]
Analog Input 2 N
Analog Input 2 P
V-
FB+ FB-
V+
COM Dig. out.
+10V OUT
Potentiometer R
min. 4,7 kOhm
+ -
Analog Input 1
0V-GND An. Input
LOAD
Analog Output
+24V
LOAD
Digital out. 1 Digital out. 2
DIMENSIONS
A
B
C
D
E
.
-
SIZE 1 SIZE 2
145
260
165
120
251
165
323
188
137
312.5
START-UP
Ö
,