TDK-Lambda ZWQ Series User manual

A190-04-01C
TDK-Lambda
ZWQ Series
INSTRUCTION MANUAL
ZWQ Series
ZWQ80/130
Instruction Manual
BEFORE USING THE POWER SUPPLY UNIT
Pay attention to all warnings and cautions before using the unit. Incorrect usage could lead to an electrical
shock, damage to the unit or a fire hazard.
WARNING and CAUTION
● Do not modify.
● Do not touch the internal components, they may have high voltage or high temperature. You may get elec-
trical shock or burned.
● When the unit is operating, keep your hands and face away from it, you may get injured by an accident.
● This power supply is primarily designed and manufactured to be used and enclosed in other equipment.
Stick the WARNING label for users on the system equipment and describe the notice in the instruction
manual.
● Never operate the unit under over current or shorted conditions for 30 seconds or more and except Input
Voltage Range in specification which could result in damage or insulation failure or smoking or burning.
● Confirm connections to input/output terminals are correct as indicated in the instruction manual.
● This powersupply is PC board type unit. Please hold the board edge while mouting, and do not touch the
component side. In using the apparatus, please lift the power supply with a metal spacer.
● Do not drop or apply shock to power supply unit.
Note: CE MARKING
CE Marking, when applied to a product covered by this handbook, indicates compliance with the low voltage
directive.

1
TDK-Lambda
ZWQ Series
INSTRUCTION MANUAL
1. Terminal Explanation
ZWQ80
① L; AC Input terminal Live line ( Fuse in line )
CN1 - 1
② N; AC Input terminal Neutral line
CN1 - 3
③ FG; Input terminal FG (Safety earth : )
CN1 - 5
Connect to safety ground of apparatus or equip-
ment.
④ FG; Frame Ground
Must be connected to electrically safety ground of
apparatus or equipment by electrically conductive
spacers. The mounting surafce of the spacer should
be within MAX 8mm.
⑤ V1 ( 5A max. / pin )
CN51 - 1,2 : V1 + Output pin
CN51 - 3,4 : V1 Ground
⑥ V2 ( 5A max. / pin )
CN51 - 5 : V2 + Output pin
⑦ V2,V3 ( 5A max. / pin )
CN51 - 6,7 : V2,V3 Common Ground
⑧ V3 ( 5A max. / pin )
CN51 - 8 : V3 - Output pin
⑨ V4 ( 5A max. / pin )
CN52 - 1,2 : V4 + Output pin
CN52 - 3,4 : V4 Ground
⑩ VR51; Output voltage of V1 adjustment trimmer
⑪ VR81; Output voltage of V4 adjustment trimmer
The output voltage rises when a trimmer is turned
clockwise.
⑫ CN2; Remote ON/OFF control at primary
⑬ CN53; Remote ON/OFF control at secondary : - R
⑭ CN53; Remote ON/OFF control at secondary : + R
Can not use Remote ON/OFF control at with Cover
type(/A).
⑮ Select jumper
J61 Short : V2 Output voltage is +12V.
J61 Open : V2 Output voltage is +15V.
J71 Short : V3 Output voltage is -12V.
J71 Open : V3 Output voltage is -15V.

2
TDK-Lambda
ZWQ Series
INSTRUCTION MANUAL
ZWQ130
① L; AC Input terminal Live line ( Fuse in line )
CN1 - 1
② N; AC Input terminal Neutral line
CN1 - 3
③ FG; Input terminal FG (Safety earth : )
CN1 - 5
Connect to safety ground of apparatus or equipment.
④ FG; Frame Ground
Must be connected to electrically safety ground of
apparatus or equipment by electrically conductive
spacer. The mounting surface of the spacer should be
within MAX 8mm.
⑤ V1 ( 5A max. / pin )
CN51 - 1,2,3,4 : V1 + Output pin
CN51 - 5,6,7,8 : V1 Ground
⑥ V2 ( 5A max. / pin )
CN61 - 1 : V2 + Output pin
⑦ V2,V3 ( 5A max. / pin )
CN61 - 2 : V2,V3 Common Ground
⑧ V3 ( 5A max. / pin )
CN61 - 3 : V3 - Output pin
⑨ V4 ( 5A max. / pin )
CN52 - 1,2,3 : V4 + Output pin
CN52 - 4,5,6 : V4 Ground
⑩ VR51; Output voltage of V1 adjustment trimmer
⑪ VR81; Output voltage of V4 adjustment trimmer
The output voltage rises when a trimmer is turned
clockwise.
⑫ CN2; Remote ON/OFF control at primary
⑬ CN53; Remote ON/OFF control at secondary : - R
⑭ CN53; Remote ON/OFF control at secondary : + R
Can not use Remote ON/OFF control at with Cover
type(/A).
⑮ Select jumper
J61 Short : V2 Output voltage is +12V.
J61 Open : V2 Output voltage is +15V.
J71 Short : V3 Output voltage is -12V.
J71 Open : V3 Output voltage is -15V.

3
TDK-Lambda
ZWQ Series
INSTRUCTION MANUAL
2. Terminal connecting method
· Input must be off when making connections.
· Connect FG terminal of input connector and mountable FG to ground terminal of the equipment.
· Output current of each connector pin must be less than 5A.
· The output load line and input line shall be separated and twisted to improve noise sensitivity.
· Remote ON/OFF control lines shall be twisted or use shielded wire.
· When connecting or removing connector, do not apply stress to PCB.
· Use the input/output connector specified in outline drawing. Also, use recommended crimping tool.
Connector is not included with this product.
ZWQ80
* Input & Output connector ( J.S.T. )
ZWQ80
Connector Housing Terminal Pin
Input(CN1) B3P-5-VH VHR-5N SVH-21T-P1.1
Output(CN51) B8P-VH VHR-8N SVH-21T-P1.1
Output(CN52) B4P-VH VHR-4N SVH-21T-P1.1
* Output Current of each connector pin must be less than 5A.
* Hand Crimping Tool : YC-160R MANUFACT. : J.S.T.
* Connector ( J.S.T. ) for Remote ON/OFF control
Connector Housing Terminal Pin
B2B - XH - AM XHP - 2
BXH - 001T - P0.6
or SXH - 001T - P0.6
*Can not use Remote ON/OFF control at With Cover type ( /A ).
*Hand Crimping Tool : YC-110R or YSR-110 MANUFACT. : J.S.T.
* CN2 is normally shorted by JM-2W-96 MANUFACT J.S.T.

4
TDK-Lambda
ZWQ Series
INSTRUCTION MANUAL
ZWQ130
* Input & Output connector ( J.S.T. )
ZWQ130
Connector Housing Terminal Pin
Input(CN1) B3P-5-VH VHR-5N SVH-21T-P1.1
Output(CN51) B8P-VH VHR-8N SVH-21T-P1.1
Output(CN61) B3P-VH VHR-3N SVH-21T-P1.1
Output(CN81) B6P-VH VHR-6N SVH-21T-P1.1
* Output Current of each connector pin must be less than 5A.
* Hand Crimping Tool : YC-160R MANUFACT. : J.S.T.
* Connector ( J.S.T. ) for Remote ON/OFF control
Connector Housing Terminal Pin
B2B - XH - AM XHP - 2
BXH - 001T - P0.6
or SXH - 001T - P0.6
*Can not use Remote ON/OFF control at With Cover type ( /A ).
* Hand Crimping Tool : YC-110R or YSR-110 MANUFACT. : J.S.T.
* CN2 is normally shorted by JM-2W-96 MANUFACT J.S.T.
4

5
TDK-Lambda
ZWQ Series
INSTRUCTION MANUAL
3. Explanation of Functions and Precautions
3-1. Input Voltage Range
Input voltage range is single phase 85 ~ 265VAC ( 47 ~
63Hz ) or 120 ~ 370VDC. Input voltage which is out of
specification may cause unit damage. For cases where
conformance to various safety spec(UL,CSA,EN) are
required, input voltage range of application for safety
100 ~ 240VAC ( 50/60Hz ).
3-2. Output Voltage Range
V.ADJ trimmer ( VR51, VR81 ) can adjust the output
voltage of V1 and V4 within the range. To turn the
trimmer clockwise, the output voltage will be increased.
Output voltage range of V1 is within 5 ~ 5.25V, V4 is
following range. Note over voltage protection ( OVP )
function may trigger if the output voltage is increased
excessively.
V4 Output Voltage Range
5223; 2.0V ~ 3.63V
5225; 2.0V ~ 5.25V
5222; 11.4V ~ 12.6V
5224; 22.8V ~ 25.2V
3-3. Inrush Current
This series has used Power Thermistor to protect the
circuit from Inrush Current. Please carefully select input
switch and fuse in cases of the high temperature and re-
input the power.
3-4. Wattbox
This series designed as a WATTBOX. You are flexibly
adjust output power of each channel within the limit of
the total allowable output power in specification.
WTOTAL ³ WV1 + WV2 + WV3 + WV4
WV1 : Less than maximum V1 output power.
WV2 : Less than maximum V2 output power.
WV3 : Less than maximum V3 output power.
WV4 : Less than maximum V4 output power.
3-5. Minimum output Current
The output voltage of all channel is stabilized when
minimum output current of V1 is more than 12% of
maximum output current. Note all channel may not
when V1 has no load.
3-6. Over Voltage Protection ( OVP )
The OVP function ( Inverter shut down method, manual
reset type ) built into each channel. (OVP function at
V2 and V3 is total voltage detection method.) When
OVP of each channel triggers, the all outputs will be
shut down. The input shall be removed for a few
minutes, and then re-input for recovery of the output to
recover. OVP setting shall be fixed and not to be ad-
justed externally.
3-7. Over Current Protection ( OCP )
Total & constant current limiting, automatic recovery.
OCP function operates when the total maximum output
power exceeds 102% of total allowable peak output
power on specification. The output will be automatical-
ly recovered when the overload condition is canceled.
Also, this unit employs total current detection for OCP.
Therefore, take note that the unit might be damaged be-
cause OCP may not operate even if each channel ex-
ceeds each maximum output current specification.
Never operate the unit under over current or shorted
conditions over 30 seconds which could result in dam-
age, insulation failure, smoking or burning.
3-8. Output Ripple & Noise
The standard specification for maximum ripple value is
measured according to measurement circuit specified by
EIAJ-RC9131. When load lines are longer, ripple will
becomes larger. In this case, electrolytic capacitor, film
capacitor, etc. might be necessary to use across the load
terminal. The output ripple cannot be measure accurate-
ly if the probe ground lead of oscilloscope is too long.

6
TDK-Lambda
ZWQ Series
INSTRUCTION MANUAL
(※) The number of terminals are different by model.
(※) Oscilloscope Probe: please use a bayonet adapter
or equivalent.
Capacitance
C1,C2,C3,C4 ： Film Cap. 0.1 µF
C5 ： Elec. Cap. 1000 µF
C6,C7,C8 ： Elec. Cap. 100 µF
C9 ： Film Cap. 4700 pF
R1 ： Resistor 50W
3-9. Peak Output Current
For ZWQ series, relation between maximum output cur-
rent (Convection cooling) and peak output current must
satisfy formulas below. Also operating time at peak
output current(τ) should be less than 10sec, piriod(T)
should be more than 10msec.
(Duty<0.35)
Iav Ip ³ =
´
Im
t
T
Ip : Peak output current ( A )
Iav : Maximum output current of Specification
(Convection cooling) ( A )
Im : Average output current ( A )
t : Pulse width of peak output current ( sec )
( Operating time at peak output )
T : Period (sec)
3-10. Remote ON/OFF Control
Remote ON/OFF control(CN2,CN52) function is avail-
able. Using this function allows the user to turn the all
outputs on and off without having to turn the AC input
on and off. Remote ON/OFF control can be used by fol-
lowing 2 modes
When shipping, CN2 is installed with a short connector.
When use this function, must be put off a short con-
nector.
However, for Cover & Chassis type (ZWQ/A), can not
be used.
Primary side
A connector( CN2 ) for ON/OFF control is provided in
the Primary Circuit. When using CN2, safety standard
requirements should be considered in application design
or choice of switch, relay or connector.
In particular:-
(1) Basic insulation must be provided between the
ON/OFF control circuit and earth.
(2) Reinforced insulation must be provided between the
ON/OFF control circuit and any secondary circuit or
accessible part.
(3) Wiring must be drawn to avoid damage to the insu-
lation of the wire or sleeving.
Terminal conditon Output Condition
Connector(CN2) Short ON
Connector(CN2) Open OFF
Secondary side
When using Secondary side ON/OFF Control, put off a
jumper J1 at CN2. It is controlled by the voltage applied
to +R and –R at CN53. This circuit never connect in the
Primary ( input ) side. And this circuit is isolated from
the output by a photocoupler.
P.S.
1kW
-R
+R
R
SW
E
CN52
T
Ip Im
t
0A
T
Ip Im
t
0A
aA
(
)
Iav Ip a a³ = - ´ +Im
t
T

7
TDK-Lambda
ZWQ Series
INSTRUCTION MANUAL
The control mode is shown below.
The control mode is
shown below.+ R & - R termi-
nal condition
Output Condition
SW ON ( Higher than 4.5V ) ON
SW OFF ( Lower than 0.8V ) OFF
External voltage level : E External resistance : R
4.5~12.5VDC No required
12.5~24.5VDC 1.5kW
4. Isolation Test / Withstand Voltage
4-1 Isolation Test
Isolation resistance between output and FG ( chassis )
shall be more than 100MW at 500VDC. For safety op-
eration, voltage setting of DC isolation tester must be
done before the test. Ensure that the unit is fully dis-
charged after the test.
Output ~ FG ( chassis )
4-2. Withstand Voltage
This series is designed to withstand 3.0kVAC between
input and output, 2.0kVAC between input and FG
( chassis ) and 500VAC between output and the FG
( chassis ) each for 1 minute. When testing withstand
voltage, set current limit of the withstand voltage test
equipment to 20mA ( Output - FG ( chassis ) : 100mA ).
The applied voltage must be gradually increased from
zero to the testing value and then gradually decreased
for shut down. When timer is used, the power supply
may be damaged by high impulse voltage at timer
switch on and off. Connect input and output as follows.
Input ~ FG ( chassis ) : solid line
Input ~ Output : dotted line
Output ~ FG ( chassis )

8
TDK-Lambda
ZWQ Series
INSTRUCTION MANUAL
5. Mounting Directions
5-1. Output Derating according to the Mounting Directions
Recommend standard mounting is method ( A ). Method ( B ), ( C ), ( D ), ( E ) are also possible. Refer to the derat-
ing below. Please do not use installation method ( F ), where the PCB will be on the top side and heat will be trapped
inside the unit. In the following derating curve, Load ( % ) is percent of total allowable output power or each maxi-
mum output current, whichever is greater.
( A ) STANDARD ( B ) ( C ) ( D ) ( E ) ( F ) PROHIBIT
Output Derating
PCB type and with chassis type
( Convection cooling )
ZWQ80
100
-10
80
60
40
20
0
0 20 40 50 60
Ta (℃ )
(％ )
LOAD ( % )
Moun tin g
(B),(C)
,(D )
Mounting
(
A
)
Moun tin g(E )
(Mouting A）
Mounting
Ta
- 10～ 25℃100 100 100 100 100
30℃100 100 100 100 100
35℃100 100 100 100 87
40℃100 87 87 87 75
45℃87 75 75 75 62
50℃75 62 62 62 50
55℃62 50 50 50
60℃50
LOAD(%)
A B C D E
40℃ 50℃ 60℃
80 60 40
Total allowable output power(W)
ZWQ80
Output
voltage
(V) 40℃ 50℃ 60℃ 40℃ 50℃ 60℃
522* V1 5 40 30 20 8 6 4
V2 +12/+15 24/30 18/22.5 12/15 2 1.5 1
V3 -12/-15 24/30 18/22.5 12/15 2 1.5 1
5223 V4 3.3 23.1 17.3 11.5 7 5.2 3.5
5225 V4 5 35 26.2 17.5 7 5.2 3.5
5222 V4 12 36 27 18 3 2.2 1.5
5224 V4 24 36 27 18 1.5 1.1 0.7
CH
Each allowable output
power(W)
Maximum output
current(A)

9
TDK-Lambda
ZWQ Series
INSTRUCTION MANUAL
ZWQ130
100
-10
80
60
40
20
0
0 20 40 50 60
Ta (℃ )
(％ )
LOAD ( % )
Moun tin g
(B),(C)
,(D )
Mounting
(
A
)
Moun tin g(E)
(Monuting A)
PCB type, with chassis type
( Forced air cooling )
ZWQ80･ZWQ130
100
-10
80
60
40
20
0
0 10 50 70
Ta (℃ )
(％ )
LOAD ( % )
M O UN T (A ),(B ),(C ),(D ),(E )
(Mounting A)
Mounting
Ta
- 10
～
30
℃
100
100
100
100
100
35
℃
100
100
100
100
100
40
℃
100
100
100
100
100
45
℃
87
87
87
87
87
50
℃
75
75
75
75
75
55
℃
62
62
62
62
62
60
℃
50
50
50
50
50
LOAD (%)
A B C D E
Mounting
Ta
- 10～ 25℃100 100 100 100 100
30℃100 100 100 100 87
35℃100 87 87 87 75
40℃100 75 75 75 62
45℃87 62 62 62 50
50℃75 50 50 50
55℃62
60℃50
LOAD(%)
A B C D E
Output
voltage
(V) 40℃ 50℃ 60℃ 40℃ 50℃ 60℃
522* V1 5 75 56.2 37.5 15 11.2 7.5
V2 +12/+15 48/60 36/45 24/30 4 3 2
V3 -12/-15 48/60 36/45 24/30 4 3 2
5223 V4 3.3 33 24.7 16.5 10 7.5 5
5225 V4 5 50 26.2 25 10 7.5 5
5222 V4 12 48 27 24 4 3 2
5224 V4 24 48 27 24 2 1.5 1
CH
Each allowable output
power (W)
Maximum output
current(A)
40℃ 50℃ 60℃
130 97.5 65
Total allowable output power(W)
ZWQ130
50℃ 60℃ 70℃
80 60 40
130 97.5 65
Total allowable output power(W)
ZWQ130
ZWQ80

10
TDK-Lambda
ZWQ Series
INSTRUCTION MANUAL
ZWQ80 (Mounting A)
ZWQ130 (Mounting A)
*Please let air ( 0.85m3/min ( 30cfm ) ) flow into the Component side.
(please make air flow to maintain Core of T1 temperature 80℃.)
5-2. Output Derating according to the Mounting Directions for with Cover type
ZWQ series has option that with Cover type ( /A ). Recommend standard mounting is method ( A ). Method ( B ),
( C ), ( D ), ( E ) are also possible. Refer to the derating below. Please do not use installation method ( F ), where the
PCB will be on the top side and heat will be trapped inside the unit. In the following derating curve, Load ( % ) is
percent of total allowable output power or each maximum output current, whichever is greater.
( A ) STANDARD ( B ) ( C ) ( D ) ( E ) ( F ) PROHIBIT
×
Output
power
(V) 50℃ 60℃ 70℃ 50℃ 60℃ 70℃
522* V1 5 50 37.5 25 10 7.5 5
V2 +12/+15 30/37.5
22.5/28.1
15/18.7 2.5 1.8 1.2
V3 -12/-15 30/37.5
22.5/28.1
15/18.7 2.5 1.8 1.2
5223 V4 3.3 29.7 22.2 14.8 9 6.7 4.5
5225 V4 5 45 33.7 22.5 9 6.7 4.5
5222 V4 12 48 36 24 4 3 2
5224 V4 24 48 36 24 2 1.5 1
CH
Each allowable output
power (W)
Maximum output
current(A)
Output
voltage
(V) 50℃ 60℃ 70℃ 50℃ 60℃ 70℃
522* V1 5 95 71.2 47.5 19 14.2 9.5
V2 +12/+15 60/75 45/56.2 30/37.5 5 3.7 2.5
V3 -12/-15 60/75 45/56.2 30/37.5 5 3.7 2.5
5223 V4 3.3 39.6 29.7 19.8 12 9 6
5225 V4 5 60 45 30 12 9 6
5222 V4 12 60 45 30 5 3.7 2.5
5224 V4 24 60 45 30 2.5 1.8 1.2
CH
Maximum output
power (A)
Each allowable output
power (W)

11
TDK-Lambda
ZWQ Series
INSTRUCTION MANUAL
With Cover ( Convection cooling )
ZWQ80/A
100
-10
80
60
40
20
0
0 20 40 50
Ta (℃ )
(％ )
LOAD ( % )
Mounting (B ),(C),(D )
Mounting(A )
Mounting(E )
(Mounting A)
ZWQ130/A
100
-10
80
60
40
20
0
0 20 40 50
Ta (℃ )
(％ )
LOAD ( % )
Mou n tin g(B),(C),(D )
M0u n tin g(A )
Moun tin g(E)
(Mounting A)
Mounting
Ta
- 10
～
15
℃
100
100
100
100
100
20
℃
100
100
100
100
100
25
℃
100
100
100
100
87
30
℃
100
87
87
87
75
35
℃
87
75
75
75
62
40
℃
75
62
62
62
50
45
℃
62
50
50
50
50
℃
50
LOAD (%)
A B C D E
Mounting
Ta
- 10
～
15
℃
100
100
100
100
100
20
℃
100
100
100
100
87
25
℃
100
87
87
87
75
30
℃
100
75
75
75
62
35
℃
87
62
62
62
50
40
℃
75
50
50
50
45
℃
62
50
℃
50
LOAD (%)
A B C D E
Output
voltage
(V) 30℃ 40℃ 50℃ 30℃ 40℃ 50℃
522* V1 5 40 30 20 8 6 4
V2 +12/+15 24/30 18/22.5 12/15 2 1.5 1
V3 -12/-15 24/30 18/22.5 12/15 2 1.5 1
5223 V4 3.3 23.1 17.3 11.5 7 5.2 3.5
5225 V4 5 35 26.2 17.5 7 5.2 3.5
5222 V4 12 36 27 18 3 2.2 1.5
5224 V4 24 36 27 18 1.5 1.1 0.7
CH
Each allowable output
power (W)
Maximum output
current (A)
40℃ 50℃ 60℃
80 60 40
Total allowable output power(W)
ZWQ80/A
30℃ 40℃ 50℃
130 97.5 65
Total allowable output power(W)
ZWQ130/A

12
TDK-Lambda
ZWQ Series
INSTRUCTION MANUAL
With Cover ( Forced air cooling )
ZWQ80/A･ZWQ130/A
100
-10
80
60
40
20
0
0 20 40 50 60
Ta (℃ )
(％ )
LOAD ( % )
MOUNT(A),(B ),(C ),(D),(E )
(Mounting A)
ZWQ80/A (Mounting A)
Mounting
Ta
- 10
～
30
℃
100
100
100
100
100
35
℃
100
100
100
100
100
40
℃
100
100
100
100
100
45
℃
87
87
87
87
87
50
℃
75
75
75
75
75
55
℃
62
62
62
62
62
60
℃
50
50
50
50
50
LOAD (%)
A B C D E
Output
voltage
(V) 30℃ 40℃ 50℃ 30℃ 40℃ 50℃
522* V1 5 75 56.2 37.5 15 11.2 7.5
V2 +12/+15 48/60 36/45 24/30 4 3 2
V3 -12/-15 48/60 36/45 24/30 4 3 2
5223 V4 3.3 33 24.7 16.5 10 7.5 5
5225 V4 5 50 26.2 25 10 7.5 5
5222 V4 12 48 27 24 4 3 2
5224 V4 24 48 27 24 2 1.5 1
CH
Each allowable output
power (W)
Muximum output
current(A)
Output
voltage
(V) 40℃ 50℃ 60℃ 40℃ 50℃ 60℃
522* V1 5 50 37.5 25 10 7.5 5
V2 +12/+15 30/37.5
22.5/28.1
15/18.7 2.5 1.8 1.2
V3 -12/-15 30/37.5
22.5/28.1
15/18.7 2.5 1.8 1.2
5223 V4 3.3 29.7 22.2 14.8 9 6.7 4.5
5225 V4 5 45 33.7 22.5 9 6.7 4.5
5222 V4 12 48 36 24 4 3 2
5224 V4 24 48 36 24 2 1.5 1
CH
Each allowable output
power(W)
Maximum output
current (A)
40℃ 50℃ 60℃
80 60 40
130 97.5 65
Total allowable output power(W)
ZWQ80/A
ZWQ130/A

13
TDK-Lambda
ZWQ Series
INSTRUCTION MANUAL
ZWQ130/A (Mounting A)
*Please let air ( 0.85m3/min ( 30cfm ) ) flow into the Component side.
(please make air flow to maintain Core of T1 temperature 80℃.)
Output
voltage
(V) 40℃ 50℃ 60℃ 40℃ 50℃ 60℃
522* V1 5 95 71.2 47.5 19 14.2 9.5
V2 +12V/+15 60/75 45/56.2 30/37.5 5 3.7 2.5
V3 -12V/-15 60/75 45/56.2 30/37.5 5 3.7 2.5
5223 V4 3.3 39.6 29.7 19.8 12 9 6
5225 V4 5 60 45 30 12 9 6
5222 V4 12 60 45 30 5 3.7 2.5
5224 V4 24 60 45 30 2.5 1.8 1.2
CH
Muximum output
current (A)
Each allowable output
power(A)

14
TDK-Lambda
ZWQ Series
INSTRUCTION MANUAL
5-2. Mounting Method
PCB type
Please use the mounting hole as:
ZWQ80 : 5 holes of φ3.5
ZWQ130 : 4 holes of φ3.5
and insert the spacer (MAXφ6.0)of height over 8mm
to lift the unit. Also use all mounting holes for the unit
installation. The vibration spec is the value when the
unit is raised by 8mm spacers.
And allowable area by metal pieces is 9mm from each
PCB corners. Refer to figure below.
ZWQ80
ZWQ130
Please leave 5mm space from the surfaces and left
4mm space from the sides of PCB, especially from the
solder surface, 8mm space is necessary.If the space is
not enough, the specification of insulation and with-
stand will not be satisfied.
FG should be connected to the earth terminal of the ap-
paratus. If not, the conducted noise and output noise
will increase.
Hatching area is maximum permissible of metal part for
mounting.

15
TDK-Lambda
ZWQ Series
INSTRUCTION MANUAL
With chassis
(1) In the consideration for the heat radiation and safety
when the power supply is used on condition that
convection cooling. Please take a distance more
than 15mm between the power supply and the pe-
ripheral parts. When lining up multiple units, please
make sure to place them 15mm or more apart from
each other.
(2) The maximum allowable penetration of mounting
screws is 6mm.
(3) Recommended torque for mounting screw.
M4 screw : 1.27 N×m ( 13.0 kgf×cm )
6. Wiring Method
 The output load line and input line shall be
separated and twisted to improve noise sensitivity.
 Use all lines as thick and short as possible to
make lower impedance.
 Noise can be eliminated by attaching a capacitor
to the load terminals.
 For safety and EMI considerations, connect FG
terminal of input connector and mountable FG of
ZWQ series to mounting set ground terminal at
equipment.
 Select the wire materials to adapt the connector as
follow.
INPUT ; ZWQ80/130 …･･ AWG#22-#18
OUTPUT; ZWQ80/130 …･･ AWG#22-#18
7. External Fuse Rating
Refer to the following fuse rating when selecting the ex-
ternal fuses that are to be used on input line. Surge cur-
rent flows when line turns on. Use slow-blow fuse or
time-lug type fuse. Do not use fast-blow fuse. Fuse rat-
ing is specified by in-rush current value at line turn-on.
Do not select the fuse according to input current (rms.)
values under the actual load condition.
ZWQ80 : 3.15A
ZWQ130 : 5.0A
8. Before concluding that the unit is at fault...
Before concluding that the unit is at fault, make the fol-
lowing checks.
· Check if the rated input voltage is connected.
· Check if the wiring of input and output is correct.
· Check if the wire material is not too thin.
· Check if the output voltage control ( V.ADJ ) is
properly adjusted.
· If you use function of the Remote ON/OFF control,
Check if the Remote ON/OFF control connector is
not opened.
· Check if the output current and output wattage
dose not over specification.
· Check if the output current of CH1 is more than
12% of maximum output current.
· Audible noise can be heard during Dynamic-Load
operation.
· Audible noise can be heard when input voltage
waveform is not sinusoidal wave.
9. Notes
1) Over voltage Category II.
2) Radio Interference Suppression Test is not per-
formed.
10. REPAIR
In case of damage or repair of this product, please re-
turn to our service center or factory.