TE Energy 2510B Operation instructions

Energy 2510 B Vers. 022
1
GB
INDEX
USER'S OPERATING INSTRUCTION
AND INSTALLATION MANUAL
GB
ENERGY 2510B
v. 001
–
Februar
y
2011
GENERATORS

Energy 2510 B Vers. 001
GB
2
INDEX
1 FOREWORD ..................................................................................................................................... 5
1.1 Purpose and scope of this manual ............................................................................................. 5
1.2 Symbols and Definitions ............................................................................................................. 5
1.3 General Information .................................................................................................................... 5
2 GENERATING SET IDENTIFICATION DATA................................................................................... 6
2.1 Components (Fig. 1) ................................................................................................................... 6
2.2 Identification plate (Fig. 2) .......................................................................................................... 6
2.3 Overall dimensions ..................................................................................................................... 6
2.4 Technical specifications.............................................................................................................. 7
3 SHIPPING, HANDLING, STORAGE .................................................................................................7
3.1 Storage ....................................................................................................................................... 7
3.2 Weight......................................................................................................................................... 7
3.3 Handling...................................................................................................................................... 8
4 INSTALLATION ................................................................................................................................. 8
4.1 Preliminary information ............................................................................................................... 8
4.2 Instructions for fastening the generating set............................................................................... 8
4.2.1 Hanging assembly ………..….…………………………………………………………………..8
4.2.2 Floor fastening …..………….……..…………..…………………………………………………9
4.3 Wiring connection instructions .................................................................................................. 10
4.4 Battery connection .................................................................................................................... 10
4.5 Electric Load connection........................................................................................................... 11
4.6 Auxiliary electric cable connection............................................................................................ 12
4.7 Electronic control panel connection .......................................................................................... 12
4.8 Auxiliary (optional) fuel pump connection .................................................................................12
4.9 (Optional) tank installation instructions ..................................................................................... 13
4.10 Fuel reserve............................................................................................................................ 14
4.11 Battery charger ....................................................................................................................... 14
4.11.1 Auxiliary Battery Charger ................................................................................................. 14
4.12 Connecting an additional silencer........................................................................................... 15
4.13 Connecting an External Network Relay .................................................................................. 17
5 OPERATING INSTRUCTIONS........................................................................................................ 17
5.1 Machine safety.......................................................................................................................... 18
6 USING THE GENERATING SET ....................................................................................................18
6.1 Starting up the generating set................................................................................................... 18
6.2 Turning the generating sets off ................................................................................................. 19
6.3 Information on not recommended uses .................................................................................... 19
6.4 Useful tips ................................................................................................................................. 19
6.5 Control and alarm functions (Fig. 24) ....................................................................................... 19
6.6 Control panel alarm causes and resetting ................................................................................ 19
6.7 Automatic Version (optional). ………………………………………………………………………20
6.8 MANUAL operation .………………………………………………………………………………….20
6.9 AUTOMATIC OPERATION…………………………………………………………………………..20
7 MAINTENANCE INSTRUCTIONS................................................................................................... 21
7.1 Service check list ...................................................................................................................... 21
7.2 Maintenance not requiring specialised personnel..................................................................... 21
7.3 Checking the engine oil level .................................................................................................... 21

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7.4 Maintenance operations to be carried out by qualified personnel............................................. 22
7.4.1 Engine oil replacement ...................................................................................................... 22
7.4.2 Air filter maintenance ......................................................................................................... 22
7.4.3 Spark plug maintenance .................................................................................................... 23
7.4.4 Voltage adjustment ............................................................................................................ 23
8 ROUTINE MAINTENANCE SCHEDULE ......................................................................................... 24
9 PROLONGED INACTIVITY ............................................................................................................. 25
10 DISMANTLING .............................................................................................................................. 25
11 RECOMMENDED FIRE-FIGHTING EQUIPMENT ........................................................................ 25
GENERAL WARRANTY TERMS ......................................................................................................... 26
WIRING DIAGRAM ENERGY 2510 B .................................................................................................. 27
DRAWING FOR SPARE PARTS LIST ENERGY 2510 B .................................................................... 29
When the generator remains idle for at least three weeks, old unleaded
petrol sediments could build up inside the carburettor. These sediments
can seriously damage the engine and it is therefore COMPULSORY that
the carburettor be completely emptied prior to a long period of non-use:
do this by turning off the fuel tap and running the generator set until it
stops.
It is also essential that you never use old unleaded petrol, as it can
undergo chemical modifications and seriously damage the engine.
Failure to observe these instructions automatically renders the
WARRANTY NULL AND VOID.

Energy 2510 B Vers. 001
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Via E. Majorana , 49 48022 Lugo (RA) ITALY
"CE" COMPLIANCE STATEMENT
Under Machine Directive 89/392/ EEC, attachment II A
We hereby represent that the generating set - the data concerning which are specified below - has been
designed and built to correspond to the essential safety and health requirements laid down by the European
Directive on Machine Safety.
This statement shall no longer be valid if any changes are introduced in the machine without our written
approval.
Machine: GENERATOR-SET
Model: ENERGY 2510 B
Serial number: ………………………...
Reference Directive:
Machine Directive (89/392/ EEC) version 91/31/ EEC
Low Voltage Directive (73/23/ EEC)
Electro-magnetic Compatibility 2004/108/EC
Harmonised standards applied, in particular: EN 292-1; EN 292-2; EN 60204-1
DATE ........07/12/2010..........
THE PRESIDENT

Vers. 001 Energy 2510 B
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1 FOREWORD
Refer carefully to this
manual before performing any operation on
the power generator set.
1.1 Purpose and scope of this manual
This manual has been drawn up by the
Manufacturer in order to provide basic
information and instructions for performing every
operation for servicing and using the generating
set in a proper and safe manner.
It is an integral part of the generating set
equipment, must be kept with care throughout
the life of the same, and must be protected
against any agent which could damage it.
It must follow the generating set if this is installed
on a new vehicle, or if its ownership changes
hands.
The information in this manual is addressed to
the personnel in charge of installing the
generating set, and to all those involved in its
maintenance and use.
This manual sets out the purpose the machine
was designed for, and contains all the
information required to guarantee that it is used
in a safe and proper manner.
Constant compliance with the instructions laid
down here will guarantee the safety of the user,
operating economy and longer life of the
machine.
To facilitate reference, this manual has been
subdivided into chapters specifying the main
notions contained therein; for quick consultation,
refer to the table of contents.
The most important parts of the text are in bold
letters and preceded by symbols described here
below.
It is strongly recommended that you read the
contents of this manual and the reference
documents carefully; doing so is essential to the
correct long-term performance and reliability of
the generator set and the prevention of injury
and/or damage.
Note: The information contained in this
publication was correct at the time it went to
print, but may be modified without advance
notice.
1.2 Symbols and Definitions
"Graphic safety symbols” have been employed in
this booklet to identify different levels of danger
or important information.
This means that you must
pay attention to avoid serious consequences
which might lead to serious accidents or damage
the health of the operators.
This means a potentially
hazardous situation which could lead to
accidents or damage to property.
This calls the user’s attention
to a potentially dangerous situation which could
cause malfunction or damage the machine.
The drawings are only provided by way of
example.
Even though the machine you actually have may
differ from the illustrations contained in this
manual, safety and information about the same
are guaranteed.
The manufacturer, as part of his policy of
constant product development and updating,
may introduce changes without giving any notice.
1.3 General Information
The ENERGY generating set has been designed
for installation on vehicles. It can deliver power at
a voltage of 230 VAC 50 Hz.
The ENERGY 2510 B models must be fed lead-
free petrol.
In order to achieve a low noise level, the
ENERGY series generating sets are provided
with internally insulated sound-proofing cases.
They can be accessed easily in order to perform
maintenance work, and are provided with a
remote control panel which can be installed
inside the vehicle.
The generating sets can be connected to the
tank of the vehicle as long as the fuel type is
compatible. Otherwise, install a special tank
which can be supplied as an option.