TEACH TECH TTG-631 Installation guide

Discovery
From the Makers of
TTG-631 10 +
ASSEMBLY & INSTRUCTION MANUAL

Introduction P.1
Tools You May Need P.1
Mechanical Parts List P.1
Plastic Parts P.3
TIP: Cut off Burrs P.4
Tube Module Assembly P.5
Cut and Fit Air Tubes P.4
Testing Air Leaks P.13
Vehicle Body Module Assembly P.17
CONTENTS
How To Play P.42
Trouble Shooting P.43

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
C M
Air tu be
Pu m p C ylinder
P e r m a n e n t M a r k e r
R u l e r
T o o l s Y o u M a y N e e d
T a p p i n g S c r e w T a p p i n g S c r e w R o u n d S h a f t R o u n d S h a f t
120
Q T Y
6
Q T Y Q T Y
1
Q T Y
P 1 P 2 P 3 P 4
D i a g o n a l C u t t e r S c i s s o r s
S c r e w d r i v e r
1
H a m m e r
T i s s u e P a p e r
I n t r o d u c t i o n
M e c h a n i c a l P a r t s L i s t
I m p o r t a n t : I f a n y p a r t s a r e m i s s i n g o r d a m a g e , D O N O T R E T U R N T O T H E
R E T A I L E R . E - m a i l u s a t s u p p o r t @ e l e n c o . c o m o r c a l l ( 8 0 0 ) 533- 2441
•
•P r o d u c t c o n t a i n s f u n c t i o n a l e d g e s a n d s h a r p p o i n t s .
S a f e t y G l a s s e s
This am azi ng vehicle is f ast and f u riou s- - and p owered by AI R !
W atch and learn as com p resse d air exp lodes ou t of the tank to ru n a p neu m atic m otor p owering gears
and m oving you r vehicle. C om p resse d air vehicles have been in the works f or years with f u nctional
locom otives in the 187 0's and cars in early 20th centu ry. This is the technology behind the f antast ic
vehicle that is the Air Scream er. Pu m p u p the volu m e …. .. of air. F ill the tank one crank at a tim e.
The crank is bu ilt into the Air Scream er's body. Saf ety valves are in p lace that bleed of f over p u m p ed air
and elim inate the p ossi bility of disa st er. I f you crank too m u ch, the sa f ety valve lets ou t air u ntil the tank
reaches op tim u m p ressu re.
As se m bly and op eration is a breeze . A p u m p - u p bar with a p ressu re m eter is bu ilt into the car f or easy
op eration. This m eter m easu res the volu m e of com p resse d air. The si licon tu be ( red in color) creates an
air tight f it. W hen the air cham ber is f u ll, you can release the com p resse d air; the air then exp ands and
drives the vehicle a dist ance u p to 16 5 F eet ( 5 0 m eters) in 35 se conds. The Air Scream er is am azi ngly
f u n and req u ires no batteries or sp ecif ic weather conditions to lim it its u sa ge. Ju st const ru ct, f ill with air,
and get ready to watch it zo om !
F or bu ilders ages 10 and u p .

QTY
1 1
Sponge
QTYQTY
1
QTY
1
QTY
2
QTY
7
QTY
11
QTY
2
1
QTY
QTY
P14 P15
P20
P11 P12 P13
QTY
1
QTY
1
P17 P18
P19
2
Hex Shaft (Short) Hex Shaft (Long)Round Shaft
P8 P9 P10
P5 P6 P7
2
QTY
1
QTY
1
QTY
PET Bottle
Oil BagBottle Top
Red Cap (Medium) Red Cap (Big) Spacer
Spring O-ring (Black) Red Cap (Small)
1
QTY
P16
Silicon Tube
Sticker
Do not touch the oil while
fitting the silicon tube.
(Spare part : 1 pc)(Spare part : 1 pc)
Spare parts
IgnoreIgnore
(Spare part : 1 pc)
Valve (Clear Blue)

Plastic Parts
3
Cut the plastic parts when they are required.
Do not cut them in advance.
C
1 2
3 4
5
MADE IN TAIWAN
6
1
2 3
4
5
7
6
8 9
10
2019
18
17
16
15
14 13
12
11
D
MADE IN TAIWAN
Not Used
122
4
3
4
5
A
MADE IN TAIWAN
16
OIL B7
B
8
10
9
9
3
2
4 5
13
10
12
11
MADE IN TAIWAN
14
MADE IN TAIWAN
1
2
333
E
Not Used
A
D
B
C
E

4
bu rr
bu rr bu rr
T i p : C u t O f f T h e B u r r s B e f o r e A s s e m b l y
H o w T o F i t A i r T u b e
Tilt the tu be
Tu be
12
M eas u ring & M arking C u tting
H o w T o C u t A i r T u b e
P15
F ollow the s tep s above: C u t the air
tu bes when they are req u ired.
D o not cu t them in advance.
I ncorrect
C orrect
I ncorrect
C orrect

Tube Module A Assembly
5
1
2
Prepare air tube before assembly.
1:1
Scale
2
A2
A2
A4
11cm
4 5/16” | 11 cm
Incorrect
Correct
Incorrect
Correct

3 9/16” | 9 cm
6
2
A5
Prepare air tube before assembly.
2
9cm
9cm 9cm
9cm
1:1
Scale
Incorrect
Correct

Tube Module B Assembly
1 2
4 1/2” | 11.5 cm
7
A1
41/2”| 11.5cm
2 1
5 1/2” | 14 cm
1:1
Scale 1:1 Scale Prepare air tube before
assembly.
Prepare air tube
before assembly.
41/2”| 11.5cm
51/2”| 14cm

3
5
B1 1
2
P13
B3
P14
8
P19
01x2
P20
A1
Screw on P14 onto PET bottle
tightly to avoid air leakage.
4

H o w T o O i l T h e P a r t s
B8
9
6
Tis s u e Pap er
P16
B8
B7
N ote : O il the p arts when ap p ears.
D o not oil ou ts ide the noted s haded areas as s hown below.
Ex am p le:
D o not s p ill any oil f rom the B7
oil bowl. K eep oil contained.
Ap p ly O il

7
D16
Red Cap
(Small)
P10
V i d e o T i p s
Make sure P10 is placed in the
proper direction to avoid
air leakage.
10
9
10
D 12
D 20
Pu s h & p u ll the oiled p art
D 16 s everal tim es u ntil
it m oves s m oothly.
2
1
8
V i d e o T i p s
V iew a video on this p roj ect at
http s : / / www.elenco.com / teachtech/
To better u nderst and the asse m bly and op erations
of each p roj ect, view the V ideo Tip s .
I ncorrect
C orrect
I ncorrect
C orrect

P8
11
12 13
E1
04
P19
11
B2
03
P19
Note:
L ightly p u ll on both
ends of the s p ring to
m ake s u re it has good
s trength & ex tens ion
bef ore as s em bly.
I ncorrect
C orrect
I ncorrect
C orrect

4
P17
B14
P17
12
E2
P9
O - ring
( Black)
P9
O - ring
( Black)
B14
A3
E2
1 2 3
C 5
U se C 5 to assi st you in
se tting P9 onto E2.
2
1
P4
5
6
V a l v e A s s e m b l y
Ensu re the direction of two
P17 to avoid air leakage.
U se B14 to inse rt
( O - ring) two P9.
1
Pu s h P17 to the
bottom ( as p er F ig )
and m ake P9 f lat
agains t bas e.
1
Pu sh P17 to the top ( as p er F ig )
and m ake P9 to se t f latly. 2
Place P4 on the
table, cap B14 to P4
as sh own .
Pay clos e attention to the f ollowing
s tep s correctly to avoid air leakage.
I f P9 ( O - R ing) was se t im p rop erly as sh own
in above incorrect ( X ) f ig, re- do st ep 6 again.
A3
Snap E2 to A3 entirely to avoid
air leakage.
4
2. Press down
E2 to A3 entirely.
1. Straight A3 on the table,
and p u t E2 on A3 f latly.
E2
A3
1 2
V i d e o T i p s
V iew a video on this p roj ect at http s : / / www.elenco.com / teachtech/
I ncorrect
C orrect
C orrect
C orrect
I ncorrect
I ncorrect
I ncorrect
I ncorrect
C orrect

V i d e o T i p s V iew a video on this p roj ect at http s : / / www.elenco.com / teachtech/
T e s t i n g A i r L e a k s – T h e V a l v e
13
1
2
P12
R ed C ap ( Big)
D 4
D 4
1Seal the hole of the boss si de with a f inger.
2Pu sh in the D 4.
P17
M ake su re that both P17 m ove in the
direction indicated by the arrows when
D 4 is p u sh ed in.
M ake su re that both P17 m ove in the
direction indicated by the arrows when
D 4 is p u lled back.
C onf irm that D 4 cannot be p u s hed
in eas ily.

14
2
2
1
1
F old the tu be and inse rt it into the hole as sh own below.
A i r l e a k a g e t e s t i n g – Tu b e M o d u l e B
F old the tu be.
I nse rt the f olded tu be into the hole.
1Seal the inlet hole with a f inger.
2Pu ll the D 4 back.
1
2
E2
I ns tall E2 in the correct
p os ition as s hown above.
M ake su re D 4 is f irm , when p u lling
D 4 back.
C orrect I ncorrect

3
D 4
A3
Pointer st ays st ill Pointer m oves to the above p osi tion
15
A i r L e a k a g e W o r k i n g F u n c t i o n a l l y
H old A3 f irm ly!
R ep eat a “ Pu s h & Pu ll” m ovem ent u s ing D 4
15 - 20 tim es to collect air into PET bottle.
C heck that the p res s u re m eter p ointer s wings
to the lef t and holds its p os ition.
R es u lts s hown below will reveal if tu be
m odu le B is ins talled correctly or is leaking air .

4
L ocation 1:
Back to p age 8 , and re- ins tall s tep 5 again.
L ocation 2:
Back to p age10, and re- ins tall s tep s 7 - 13 again.
L ocation 3:
Back to p age12, and re- ins tall s tep s 1- 6 again.
C h e c k t h e f o l l o w i n g l o c a t i o n s i f a i r l e a k s o c c u r r e d ,
a n d r e - i n s t a l l a s b e l o w :
L ocation 1:
L ocation 2: L ocation 3:
2
1
D 4
Be su re to rem ove air tu be & D 4
f rom A3 af ter test ing.
16
Place D 4 on B7 to avoid oil sp ills.

D2
C6
D5
D5
P6
17
1
2
Scale 1:1
1
2
2
1
Vehicle Body Module Assembly
Insert the hex shaft P6 into the D5 as
shown in the right fig. ( scale 1:1 )
Make sure parts D2/D5 are at opposite positions.
Correct Incorrect

P1x2
C3
18
3
1
2
D5
D2
Scale 1:1
MakesurepartsD5 &D2 are
properlyconnected as
shownabove.
Correct
Incorrect