ABB IRB 2600 Owner's manual

ROBOTICS
Product specification
IRB 2600

Trace back information:
Workspace 21C version a3
Checked in 2021-09-23
Skribenta version 5.4.005

Product specification
IRB 2600-20/1.65
IRB 2600-12/1.65
IRB 2600-12/1.85
IRB 2600-20/1.65 type C
IRB 2600-12/1.65 type C
IRB 2600ID-15/1.85
IRB 2600ID-8/2.0
Document ID: 3HAC035959-001
Revision: AA
© Copyright 2009-2021 ABB. All rights reserved.
Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damage to persons
or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2009-2021 ABB. All rights reserved.
Specifications subject to change without notice.

Table of contents
7Overview of this specification ..........................................................................................................
111 Description
111.1 Structure .........................................................................................................
111.1.1 Introduction to Structure ...........................................................................
141.1.2 Different robot versions ............................................................................
201.2 Standards ........................................................................................................
201.2.1 Applicable standards ...............................................................................
221.3 Installation .......................................................................................................
221.3.1 Introduction to installation .........................................................................
231.3.2 Operating requirements ............................................................................
241.3.3 Mounting the manipulator .........................................................................
281.3.4 Expansion container for inverted mounting of the manipulator .........................
301.4 Calibration and references ..................................................................................
301.4.1 Calibration methods .................................................................................
331.4.2 Fine calibration .......................................................................................
341.4.3 Absolute Accuracy calibration ...................................................................
371.5 Robot load and load diagrams .............................................................................
371.5.1 Introduction to Robot load and load diagrams ...............................................
391.5.2 Load diagrams ........................................................................................
48
1.5.3 Maximum load and moment of inertia for full and limited axis 5 (center line down)
movement ..............................................................................................
501.5.4 Wrist torque ...........................................................................................
511.5.5 Maximum TCP acceleration .......................................................................
521.6 Mounting equipment ..........................................................................................
521.6.1 Information about mounting equipment .......................................................
611.7 Maintenance and Troubleshooting ........................................................................
611.7.1 Introduction to Maintenance and Troubleshooting .........................................
621.8 Robot Motion ....................................................................................................
621.8.1 Introduction to Robot Motion .....................................................................
651.8.2 Performance according to ISO 9283 ............................................................
661.8.3 Velocity .................................................................................................
671.8.4 Robot stopping distances and times ...........................................................
681.9 Cooling fan for axis 1-2 motor ..............................................................................
691.10 Customer connections .......................................................................................
691.10.1 Customer connection on robot ...................................................................
752 Specification of variants and options
752.1 Introduction to variants and options ......................................................................
762.2 Manipulator ......................................................................................................
822.3 Positioners .......................................................................................................
832.4 Floor cables .....................................................................................................
842.5 DressPack .......................................................................................................
852.6 Process equipment ............................................................................................
862.7 User documentation ..........................................................................................
873 Robot description
873.1 Robot types .....................................................................................................
883.2 Non-compatible versions of axis-1 and axis-2 gearboxes ..........................................
934 Accessories
934.1 Introduction to accessories .................................................................................
95Index
Product specification - IRB 2600 5
3HAC035959-001 Revision: AA
© Copyright 2009-2021 ABB. All rights reserved.
Table of contents

This page is intentionally left blank

Overview of this specification
About this product specification
It describes the performance of the manipulator or a complete family of manipulators
in terms of:
• The structure and dimensions prints
• The fulfillment of standards, safety and operating requirements
• The load diagrams, mounting or extra equipment, the motion and the robot
reach
• The specification of variants and options available
Usage
Product specifications are used to find data and performance about the product,
for example to decide which product to buy. How to handle the product is described
in the product manual.
Users
It is intended for:
• Product managers and Product personnel
• Sales and Marketing personnel
• Order and Customer Service personnel
References
Document IDReference
3HAC047400-001Product specification - Controller IRC5
IRC5 with main computer DSQC1000.
3HAC050945-001Product specification - Controller software IRC5
IRC5 with main computer DSQC1000 and RobotWare 5.6x.
3HAC050945-001Product specification - Controller software IRC5
IRC5 with main computer DSQC1000 and RobotWare 6.
3HAC035504-001Product manual - IRB 2600
3HAC052355-001Product specification - Robot user documentation, IRC5 with RobotWare
6
Revisions
DescriptionRevision
First edition-
Foundry Plus 2A
ID-versions addedB
Minor correctionsC
• Table for ambient temperature adjusted
• Value added to drawing, Mounting surface and bushings
• Minor corrections
D
Continues on next page
Product specification - IRB 2600 7
3HAC035959-001 Revision: AA
© Copyright 2009-2021 ABB. All rights reserved.
Overview of this specification

DescriptionRevision
• Machinery directive updated
• Foundation forces updated
E
• General updates and minor corrections
F
• General updates and minor corrections
G
• Minor corrections and updates
H
• Text for ISO test adjusted
• Robot stopping distances and times for category 0 and
category 1 stops are moved to a separate document, Product
specification - Robot stopping distances according to ISO
10218-1
J
• Text for Foundry Plus updated.
• Minor corrections and updates
K
• Desciption option 908-1 added
• Option Tool Sytem TS 2600ID added
• Tilting around X-axis added
L
• Name changed for Option 991-1, from Manifold TS 2600ID
to Tool Attachment TS 2600ID. See Manipulator on page 76.
• Number of M16 threaded holes in base changed.
M
• Illustrations for Tool flange standard/LeanID changed, see
Mounting equipment on page 52
N
• Product data for AbsAcc added and changed, see Produc-
tion data on page 36
P
Published in release R17.1. The following updates are done in this
revision:
• Restriction of load diagram added.
• Added data for tilted mounting, Mounting the manipulator
on page 24.
•Updated drawing for tool flange, Information about mounting
equipment on page 52.
Q
Published in release R17.2. The following updates are done in this
revision:
• Tool flange drawings changed
• Updated list of applicable standards.
• TCP acceleration information added
R
Published in release R18.2. The following updates are done in this
revision:
• Manipulator axes rotation direction figure updated.
• Removed the phased out options: option Tool System TS
2600ID [989-1], option Tool Changer TS 2600ID [990-1],
option Tool Attachment TS 2600ID [991-1], welding torch
package options [878-X], option AristoMig 5000i [1029-14],
current/hose set options [1030-X], and feed kit options [1033-
X].
• Added pin hole dimension to tool flange/wrist dimension for
IRB 2600ID.
S
Published in release 19B. The following updates are done in this
revision:
• Added IRB 2600 Type C-20/1.65, IRB 2600 Type C-12/1.65
to the specification.
• Modify the technical data of power consumption.
• Change the designation of Air hose Customer connections
on page 69.
• Updated information about Absolute Accuracy.
T
Continues on next page
8 Product specification - IRB 2600
3HAC035959-001 Revision: AA
© Copyright 2009-2021 ABB. All rights reserved.
Overview of this specification
Continued

DescriptionRevision
Published in release 19B. The following updates are done in this
revision:
• Type C variants (IRB 2600 Type C-20/1.65, IRB 2600 Type
C-12/1.65) are removed from the manual, due to later sales
start.
U
Published in release 19C. The following updates are done in this
revision:
• Note added about need to calibrate if the robot is other than
floor mounted. See Calibration methods on page 30.
V
Published in release 20A. The following updates are done in this
revision:
• Type C variants (IRB 2600 Type C-20/1.65, IRB 2600 Type
C-12/1.65) are added.
W
Published in release 20C. The following updates are done in this
revision:
• Modified in Customer connections section.
X
Published in release 20D. The following updates are done in this
revision:
• Warranty section updated.
Y
Published in release 21A. The following updates are done in this
revision:
• Added information in section Information about mounting
equipment on page 52.
Z
Published in release 21C. The following updates are done in this
revision:
• Text regarding fastener quality is updated.
• Remove Axis resolution.
• Added the introduction to inverted mounting position. See
Expansion container for inverted mounting of the manipulat-
or on page 28.
• Updated section of customer connection.
AA
Product specification - IRB 2600 9
3HAC035959-001 Revision: AA
© Copyright 2009-2021 ABB. All rights reserved.
Overview of this specification
Continued

This page is intentionally left blank

1 Description
1.1 Structure
1.1.1 Introduction to Structure
Robot family
The IRB 2600 is ABB Robotics latest robot of the new sharp generation with
enhanced and new capabilities. It is available in seven versions, in which IRB
2600ID-15/1.85 and IRB 2600ID-8/2.00 are with a process upper arm. The design
has been optimized to make it superior for the targeted applications. The IRB 2600
will focus on further expansion in, Dispensing, Machining, Measuring, Assembly
and Arc Welding applications.
Operating system
The robot is equipped with the IRC5 controller and robot control software,
RobotWare. RobotWare supports every aspect of the robot system, such as motion
control, development and execution of application programs, communication etc.
See Product specification - Controller IRC5 with FlexPendant.
Safety
Safety standards valid for complete robot, manipulator and controller.
Additional functionality
For additional functionality, the robot can be equipped with optional software for
application support - for example gluing and welding, communication features -
network communication - and advanced functions such as multi-tasking, sensor
control, etc. For a complete description on optional software, see Product
specification - Controller software IRC5.
Protection type Foundry Plus 2
Robots with the option Foundry Plus 2 are designed for harsh environments where
the robot is exposed to sprays of coolants, lubricants and metal spits that are
typical for die casting applications or other similar applications.
Typical applications are spraying insertion and part extraction of die-casting
machines, handling in sand casting and gravity casting, etc. (Please refer to Foundry
Prime robots for washing applications or other similar applications). Special care
must be taken in regard to operational and maintenance requirements for
applications in foundry are as well as in other applications areas. Please contact
ABB Robotics Sales organization if in doubt regarding specific application feasibility
for the Foundry Plus 2 protected robot.
The robot is painted with two-component epoxy on top of a primer for corrosion
protection. To further improve the corrosion protection additional rust preventive
are applied to exposed and crucial areas, e.g. has the tool flange a special
preventive coating. Although, continuous splashing of water or other similar rust
formation fluids may cause rust attach on the robots unpainted areas, joints, or
Continues on next page
Product specification - IRB 2600 11
3HAC035959-001 Revision: AA
© Copyright 2009-2021 ABB. All rights reserved.
1 Description
1.1.1 Introduction to Structure

other unprotected surfaces. Under these circumstances it is recommended to add
rust inhibitor to the fluid or take other measures to prevent potential rust formation
on the mentioned.
The entire robot is IP67 compliant according to IEC 60529 - from base to wrist,
which means that the electrical compartments are sealed against water and solid
contaminants. Among other things all sensitive parts are better protected than the
standard offer.
Selected Foundry Plus 2 features:
• Improved sealing to prevent penetration into cavities to secure IP67
• Additional protection of cabling and electronics
• Special covers that protect cavities
• Well-proven connectors
• Nickel coated tool flange
• Rust preventives on screws, washers and unpainted/machined surfaces
• Extended service and maintenance program
The Foundry Plus 2 robot can be cleaned with appropriate washing equipment
according to the robot product manual. Appropriate cleaning and maintenance is
required to maintain the protection, for example can rust preventive be washed off
with wrong cleaning method.
Available robot versions
The option Foundry Plus 2 might not be available for all robot versions.
See Specification of variants and options on page 75 for robot versions and other
options not selectable together with Foundry Plus 2.
Continues on next page
12 Product specification - IRB 2600
3HAC035959-001 Revision: AA
© Copyright 2009-2021 ABB. All rights reserved.
1 Description
1.1.1 Introduction to Structure
Continued

Manipulator axes
xx1800001381
DescriptionPosDescriptionPos
Axis 2BAxis 1A
Axis 4DAxis 3C
Axis 6FAxis 5E
Product specification - IRB 2600 13
3HAC035959-001 Revision: AA
© Copyright 2009-2021 ABB. All rights reserved.
1 Description
1.1.1 Introduction to Structure
Continued

1.1.2 Different robot versions
General
The IRB 2600 is available in five variants and they can be wall mounted, inverted
or tilted (up to 45 degrees around the Y-axis or X-axis). See Introduction to Robot
load and load diagrams on page 37 for limitations.
Reach (m)Handling capacity (kg)Robot type
1.6520IRB 2600
1.6512IRB 2600
1.8512IRB 2600
1.8515IRB 2600ID
2.008IRB 2600ID
Manipulator weight
WeightRobot type
272 kgIRB 2600-20/1.65
IRB 2600-12/1.65
284 kgIRB 2600-12/1.85
273 kgIRB 2600ID-15/1.85
276 kgIRB 2600ID-8/2.00
Other technical data
NoteDescriptionData
IRB2600-20/1.65
IRB2600-12/1.65
IRB2600-12/1.85
IRB2600ID-15/1.85
IRB2600ID-8/20
< 72 dB (A) Leq (acc.
to Machinery directive
2006/42/EG)
< 69 dB (A) Leq (acc.
to Machinery directive
2006/42/EG)
The sound pressure
level outside the
working space
Airborn noise level
Power consumption at max load
IRB 2600Type of Movement
ID-8/2.00ID-15/1.85-12/1.85-12/1.65-20/1.65
0.86 kW0.86 kW0.92 kW0.953 kW0.941 kWISO Cube Max. velocity
IRB 2600Robot in calibration
position ID-8/2.00ID-15/1.85-12/1.85-12/1.65-20/1.65
0.207 kW0.206 kW0.232 kW0.146 kW0.145 kWBrakes engaged
0. 39 kW0.40 kW0.43 kW0.366 kW0.429 kWBrakes disengaged
Continues on next page
14 Product specification - IRB 2600
3HAC035959-001 Revision: AA
© Copyright 2009-2021 ABB. All rights reserved.
1 Description
1.1.2 Different robot versions

xx0900001012
DescriptionPos
630 mmA
Continues on next page
Product specification - IRB 2600 15
3HAC035959-001 Revision: AA
© Copyright 2009-2021 ABB. All rights reserved.
1 Description
1.1.2 Different robot versions
Continued

Dimensions IRB 2600-20(12)/1.65
291
B
323
190,6
255,7 255,7
C
238,4
A
Axis 1
C
L
700445 115
795
150
1382
1019
275
676
85
A
xx0900000481
DescriptionPos
R 337 Minimum turning radius of axis 1A
R 98 Minimum turning radius of axis 4B
IRB 2600ID = 281 mmC
Other types than Type A (IRB 2600ID) = 276 mm
Continues on next page
16 Product specification - IRB 2600
3HAC035959-001 Revision: AA
© Copyright 2009-2021 ABB. All rights reserved.
1 Description
1.1.2 Different robot versions
Continued

Dimensions IRB 2600-12/1.85
xx0900000680
DescriptionPos
For all other dimensions see IRB 2600-20(12)/1.65B
Continues on next page
Product specification - IRB 2600 17
3HAC035959-001 Revision: AA
© Copyright 2009-2021 ABB. All rights reserved.
1 Description
1.1.2 Different robot versions
Continued

Dimensions IRB 2600ID-15/1.85
xx1000000962
DescriptionPos
For dimensions, see IRB 2600-X/1.85A
R 172 Minimum turning radius for axis 4B
Continues on next page
18 Product specification - IRB 2600
3HAC035959-001 Revision: AA
© Copyright 2009-2021 ABB. All rights reserved.
1 Description
1.1.2 Different robot versions
Continued

Dimensions IRB 2600ID-8/2.00
xx1000000963
DescriptionPos
For dimensions, see IRB 2600-X/1.85A
R 172 Minimum turning radius for axis 4B
Product specification - IRB 2600 19
3HAC035959-001 Revision: AA
© Copyright 2009-2021 ABB. All rights reserved.
1 Description
1.1.2 Different robot versions
Continued

1.2 Standards
1.2.1 Applicable standards
Note
The listed standards are valid at the time of the release of this document. Phased
out or replaced standards are removed from the list when needed.
General
The product is designed in accordance with ISO 10218-1:2011, Robots for industrial
environments - Safety requirements -Part 1 Robots, and applicable parts in the
normative references, as referred to from ISO 10218-1:2011. In case of deviations
from ISO 10218-1:2011, these are listed in the declaration of incorporation which
is part of the product delivery.
Normative standards as referred to from ISO 10218-1
DescriptionStandard
Manipulating industrial robots - Performance criteria and related
test methods
ISO 9283:1998
Robots and robotic devices - Safety requirements for industrial
robots - Part 2: Robot systems and integration
ISO 10218-2
Safety of machinery - General principles for design - Risk as-
sessment and risk reduction
ISO 12100
Safety of machinery - Safety related parts of control systems
- Part 1: General principles for design
ISO 13849-1:2006
Safety of machinery - Emergency stop - Principles for designISO 13850
Safety of machinery - Electrical equipment of machines - Part
1: General requirements
IEC 60204-1:2005
Safety of machinery - Functional safety of safety-related elec-
trical, electronic and programmable electronic control systems
IEC 62061:2005
Region specific standards and regulations
DescriptionStandard
Safety requirements for industrial robots and robot systemsANSI/RIA R15.06
Safety standard for robots and robotic equipmentANSI/UL 1740
Industrial robots and robot Systems - General safety require-
ments
CAN/CSA Z 434-14
Other standards used in design
DescriptionStandard
Robots and robotic devices -- Coordinate systems and motion
nomenclatures
ISO 9787:2013
Electromagnetic compatibility (EMC) – Part 6-2: Generic
standards – Immunity standard for industrial environments
IEC 61000-6-2
Continues on next page
20 Product specification - IRB 2600
3HAC035959-001 Revision: AA
© Copyright 2009-2021 ABB. All rights reserved.
1 Description
1.2.1 Applicable standards