TECHCON SYSTEMS TS500R User manual

TECHCON SYSTEMS
TS500R
MULTI-PURPOSE
DIGITAL CONTROLLER
User Guide
English, Traditional Chinese, Simplified Chinese and Korean
Copyright © OK International
TECHCON SYSTEMS
TS500R
多功能
数字控制器
用户指南

2
CONTENTS
Page Number
1. Safety ………………………………………………………………… 2
2. Symbol Definitions ……………………………………………….. 3
3. Specifications ……………………………………………….……….. 3
4. Features …………………………………………………………….. 4
5. Setup Instructions
5.1 To Control Pneumatic Valve ………………………………….. 4
5.2 To Control Spray Valve ……………………………………….. 6
5.3 To Control TS5000 Rotary Pump ……………………………... 8
5.4 To Control TS5000 Rotary Pump with Encoder Motor………... 9
5.5 Cycle Counter …………………………………………………. 10
5.6 To Change Pressure Unit Display……………………………… 11
5.7 Low Pressure Setting ………………………………………….. 11
5.8 Multiple Shots Setting ………………………………………… 11
6. Troubleshooting …………………………………………………….. 12
7. Maintenance ………………………………………………………….13
8. Spare Parts and Accessories ………………………………………... 13
9. Warranty ……………………………………………………………... 13
10. I/O Configuration and End of Cycle Switch ………………………. 14
1. SAFETY
1.1 Intended Use:
WARNING: Use of this equipment in ways other than those described in this User
Guide may result in injury to persons or damage to property. Use this equipment
only as described in this User Guide.
OK International cannot be responsible for injuries or damages resulting from
unintended applications of its equipment. Unintended uses may result form taking
the following actions:
•Making changes to equipment that has not been recommended in the User
Guide
•Using incompatible or damaged replacement parts
•Using unapproved accessories or auxiliary equipment
1.2 Safety Precautions:
•Do not operate this unit in excess of maximum ratings/settings
•Always wear appropriate personal protective clothing or apparel
•Use only the following power adaptor models: PSA15R-240P(ZJ)
•The fluid being dispensed may be toxic and/or hazardous. Refer to Material
Safety Data Sheet for proper handling and safety precautions
•Do not smoke or use open flame when flammable materials are being dispensed
•This equipment is for indoor use only
3
2. SYMBOL DEFINITIONS
Symbol Definition
Power On/Off
Cycle Mode
Timer
3. SPECIFICATIONS
Size 254mm x 191mm x 102mm
(10” X 7.5” X 4.0”)
Weight 2.6 kg (5.8lbs)
Input Voltage 24VDC
Output Voltage Range 0-24 VDC
Rated Power 15W
Air Input 100 psi (6.9 bars) Max.
Air Output 0-100 Psi (6.9 bar)
Pollution Degree II
Installation Category I
Indoor Use Altitude up to 2,000m (6,562ft)
Operating Temperature 0˚C to 50˚C (32˚F to 122˚F)
Storage Temperature -10˚C to 60˚C (14˚F to 140˚F)
Max. Relative Humidity 80% for temperature up to 31˚C (87.8˚F) Decreasing
linearly to 50% relative humidity at 40˚C (104˚F)
Timer 0.008-60.000 seconds
Cycle Mode Timed, Interrupt, Purge
Timing Repeat Tolerance +/- 0.001%
Cycle Rate 900 cycles/min
LCD 20 X 4 display segments

4
4. FEATURES
Figure 1.0
5. SETUP INSTRUCTIONS
5.1 TO CONTROL PNEUMATIC VALVE
CAUTION: A 5-micron filter (TSD800-6) must be installed with the unit to ensure
proper air filtration.
Figure 2.0
Items Description Items Description
1 Power Button 8 Motor Drive Outlet
2 Mode Button 9 Foot Switch Receptacle
3 Set up/Save Button 10 Power Receptacle
4 Display 11 I/O Connection
5 Air Outlet (Unregulated) 12 Air Inlet
6 Air Pressure Regulator 13 Accessory Air Outlet
7 Air Outlet (Regulated)
TO AIR SOURCE
10
8
9
5
7
123
6
4
5
5.1.1 Connecting The Unit: (Refer to Figure 2.0)
1. Connect the power cord, foot switch and air hose to the back of the unit.
Make sure the air inlet pressure is 70 psi (4.8 bar) or higher.
2. Press the Power button (1) to turn on the unit.
3. Connect Valve air hose to Port A.
NOTE: Pressure in Port A can be monitored by the low pressure setting
but is not regulated by the air regulator in the unit. It delivers the same
pressure as the inlet pressure. On the other hand, pressure in Port B is
regulated but it is not linked to the low pressure setting.
4. Press the Mode (2) and Set button (3) simultaneously until “VALVE”
appears on the top right hand corner of the Display as shown in Figure 3.0
Figure 3.0
5.1.2 Program selection
1. Press the Set button (3) to highlight the program number selection.
2. Press the (+) or (-) buttons to select desired program.
3. Press the Set button (3) to exit.
5.1.3 Manual/Purge Dispense Cycle Setting:
1. Press the Mode button (2) until “PURGE” appears on the Display.
2. Press and hold the Foot Switch to activate dispense cycle.
5.1.4 Automatic Dispense Cycle Setting:
1. Push the Mode button (2) to select “TIMED MODE” or “INTERRUPT”.
2. Press and hold the Set button (3) for two seconds to enter set up screen.
The last digit of the dispense time will be highlighted.
3. Press the Set button (3) to move the cursor to the next position.
4. Press the (+) or (-) button to set the time
5. Press and hold the Set button (3) for two seconds to save the data.
6. If the unit is in “TIMED MODE” mode, press and release the Foot Switch
to activate the timed dispense cycle.
7. If the unit is in “INTERRUPT”, press and hold the Foot Switch until the
dispense cycle is completed. The dispense cycle can be disrupted if the
Foot Switch is released and resumed when the Foot Switch is depressed
again.
Items Description Items Description
1 Power Button 6 Air pressure regulator knob
2 Mode Button 7 Footswitch
3 Set Button 8 Pneumatic Valve (not included)
4 LCD Display 9 Fluid Reservoir (not included)
5 Power Adapter 10 Air Filter
Cycle Mode
Dispense
Time
Program #
Valve Pressure Port
Pressure Port B
Regulated
Counter
Control Type
1
0.100S A: 70 PSI
B: 70 PSI
P1 TIMED MODE VALVE

6
5.1.5 Teach Mode Setting
In the teach mode, the dispense time will be accumulated as long as the
foot switch is depressed. This is helpful in determining required dispense
time when dispense output is unknown.
1. Push the Mode button (2) to select “INTERRUPT”.
2. Press and hold the Set button (3) to enter the teach mode. The time will
show “0.000” in the LCD.
3. Press and hold down Foot switch. Dispense time will be accumulated.
4. Release Foot Switch when desired amount of fluid is dispensed.
5. Press and hold the Set button (3) for two seconds to save the data.
6. Press the Mode button (2) to switch the “TIMED MODE” mode.
7. The dispenser is now set to repeat this timed cycle.
5.2 TO CONTROL SPRAY VALVE
CAUTION: A 5-micron filter (TSD800-6) must be installed with the unit to ensure
proper air filtration.
Figure 4.0
5.2.1 Connecting The Unit: (Refer to Figure 4.0)
1. Connect the power cord, foot switch and air hose to the back of the unit.
Make sure the air inlet pressure is 70 psi (4.8 bars) or higher.
2. Press the Power button (1) to turn on the unit.
3. Connect Valve air hose to Port A and Atomize air hose to Port B.
Items Description Items Description
1 Power Button 6 Air pressure regulator knob
2 Mode Button 7 Foot Switch
3 Set Button 8 Pneumatic Valve (not included)
4 LCD Display 9 Fluid Reservoir (not included)
5 Power Adapter 10 Air Filter
TO AIR SOURCE
10
5
8
9
7
4
3
21
6
7
4. Press the Mode (2) and Set up button (3) simultaneously until “SPRAY”
appears on the top right hand corner of the Display.
Figure 5.0
5.2.2 Program selection
Follow step 1 to 4 in Section 5.1.2
5.2.3 Manual/Purge Dispense Cycle Setting:
Note: A complete spray cycle consists of: Pre-Spray, Spray and Post-Spray
1. Press the Mode button (2) until “PURGE” appears on the Display.
2. Press and hold the Set button (3) for two seconds to enter set up screen.
The last digit of the Pre-Spray time (PRE) will be highlighted.
3. Press the (+) or (-) button to set the time.
4. Press and hold the Set button (3) for two seconds to move the cursor to the
Post-Spray time (POST).
5. Press the Set button (3) to move the cursor to the next position.
6. Press the (+) or (-) button to set the time.
7. Press and hold the Set button (3) for two seconds to save the data.
8. Turn up the Atomized air pressure by rotating the Air pressure regulator
knob (6) until the desired pressure is indicated on the Display.
Note: Pressure in Port A can be monitored by the low pressure setting
but is not regulated by the air regulator in the unit. It delivers the same
pressure as the inlet pressure. On the other hand, pressure in Port B is
regulated but it is not linked to the low pressure setting.
9. Press and hold the Foot Switch to activate spray cycle.
5.2.4 Automatic Dispense Cycle Setting:
1. Push the Mode button (2) to select “TIMED MODE” or “INTERRUPT”
mode.
2. Press and hold the Set button (3) for two seconds to enter set up screen.
The last digit of the Spray time/Dispense time (DISP) will be highlighted.
3. Press the (+) or (-) button to set the time
4. Press and hold the Set button (3) for two seconds to move the cursor to the
Pre-Spray time (PRE) and repeat this step to go to Post-Spray time (POST).
5. Press the Set button (3) to move the cursor to the next position.
6. Press the (+) or (-) button to set the time
7. Press and hold the Set button (3) for two seconds to save the data.
8. If the unit is in “TIMED MODE” mode, press and release the Foot Switch
to activate the timed spray cycle.
9. If the unit is in “INTERRUPT” mode, press and hold the Foot Switch until
the dispense cycle is completed. The dispense cycle can be disrupted if the
Foot Switch is released and resumed when the Foot Switch is depressed
again.
Cycle Mode
Pre-Spray
Time
Spray Time
Program #
Atomized Pressure Port B
Regulated
Valve Pressure Port A
Counter
Control Type
1
0.100S A: 70 PSI
0.050S B: 40 PSI
P1 TIMED MODE SPRAY

8
5.3 TO CONTROL STANDARD TS5000 ROTARY PUMP
CAUTION: A 5-micron filter (TSD800-6) must be installed with the unit to ensure
proper air filtration.
Figure 6.0
5.3.1 Connecting The Unit: (Refer to Figure 6.0 for detail)
1. Connect the power cord, foot switch and air hose to the back of the unit.
2. Connect Motor Cable to Port C.
3. Connect syringe air hose to Port B (regulated, pulsed air signal)
If constant air pressure is required, connect syringe air hose to accessory
air outlet port located in the rear of the unit, port #14 in figure 1.0
4. Press the Power button (1) to turn on the unit.
5. Press the Mode (2) and Set up button (3) simultaneously until “PUMP”
appears on the top right hand corner of the Display.
Figure 7.0
Items Description Items Description
1 Power Button 6 Air pressure regulator knob
2 Mode Button 7 Foot Switch
3 Set Button 8 TS5000 Rotary Pump (not included)
4 LCD Display 9 Air Filter
5 Power Adapter 10 Material reservoir (Not included)
20.000V 1
P1 TIMED MODE PUMP
Cycle Mode
Input Voltage
Reverse Time
Dispense Time
Program #
Pressure Port B
Regulated
Counter
Control Type
0.050S B: 15 PSI
0.100S A: 15 PSI Pressure Port A (not use)
TO AIR SOURCE
58
10
7
321
64
9
9
5.3.2 Program selection:
Follow step 1 to 4 in Section 5.1.2
5.3.3 Manual/Purge Dispense Cycle Setting:
1. Turn up the air pressure by rotating the Air pressure regulator knob (6)
until the desired pressure is indicated on Display.
2. Press the Mode button (2) until “PURGE” appears on the Display.
3. Press and hold the Foot Switch to activate Manual cycle.
Follow instructions below to set motor reverse time and output voltage:
4. Press and hold the Set button (3) for two seconds to enter set up screen.
The motor reverse time will be highlighted.
5. Press the (+) or (-) button to set the motor reverse time.
6. Press and hold the Set button (3) for two seconds to move the cursor to the
output voltage.
7. Press the (+) or (-) button to change the voltage value.
8. Press and hold the Set button (3) for two seconds to save the data.
9. Press and hold the Foot Switch to activate Manual cycle.
5.3.4 Automatic Dispense Cycle Setting:
1. Push the Mode button (2) to select “TIMED MODE” or “INTERRUPT”
mode.
2. Press and hold the Set button (3) for two seconds to enter set up screen.
The dispense time (DISP) will be highlighted.
3. Press the (+) or (-) button to set the time.
4. Press and hold the Set button (3) for two seconds to move the cursor to the
reverse time.
5. Press the (+) or (-) button to set reverse time.
6. Press the Set button (3) to move the cursor to the next position.
7. Press and hold the Set button (3) for two seconds to move the cursor to the
output voltage.
8. Press the (+) or (-) button to change the voltage value.
9. Press and hold the Set button (3) for two seconds to save the data.
10. If the unit is in “TIMED MODE” mode, press and release the Foot Switch
to activate the timed dispense cycle.
11. If the unit is in “INTERRUPT” mode, press and hold the Foot Switch until
the dispense cycle is completed. The dispense cycle can be disrupted if
the Foot Switch is released and resumed when the Foot Switch is
depressed again.
5.4 TO CONTROL ROTARY PUMP WITH ENCODER MOTOR
Procedures to control the Rotary Pump with encoder motor are very similar to
procedures to control the standard Rotary Pump. The encoder count values is
ranging from 1 to 60,000 counts.
5.4.1 Connecting The Unit: Refer to Figure 6.0 for details
1. Connect the power cord, foot switch and air hose to the back of the unit.
2. Connect Encoder Motor Cable to Port C.
Note: Encoder motor cable, DX-ECABLE, must be purchased separately.
3. Connect syringe air hose to Port B (regulated, pulsed air signal).

10
If constant air pressure is required, connect syringe air hose to accessory
air outlet port located in the rear of the unit, port #13 in figure 1.0
4. Press the Power button (1) to turn on the unit.
5. Press the Mode (2) and Set up button (3) simultaneously until “PUMP-E”
appears on the top right hand corner of the Display.
Figure 8.0
5.4.2 Program Selection: Follow steps in Section 5.3.2
5.4.3 Manual/Purge Dispense Cycle: Follow steps in Section 5.3.3
5.4.4 Automatic Dispense Cycle Setting: Follow steps in Section 5.3.4
5.4.5 Iteration for Encoder Count Setting
The maximum default encoder count is 60,000P. However there is an
ITERATION “Itr” feature that can be used to increase the dispense
duration up to 4 times (240,000 counts) without interruption.
1. Press and hold the Setup button (#3) for 2 seconds to enter setup screen
2. Press both Power button (#1) and Mode button (#2) simultaneously (3
times) until “Itr” appear.
3. Press both the Setup button (#3) and (+) button simultaneously to
increase iteration.
4. Press both the Setup button (#3) and (-) button simultaneously to
decrease iteration
5. Press the Setup button (#3) to save data and return to main screen.
5.5 CYCLE COUNTER (Refer to Figure 9.0)
The cycle counter records the numbers of automatic dispense cycle being
activated. Up to 60,000 cycles can be recorded. To reset the counter, follow
steps below:
1. Press and hold Set button (3) for two seconds to enter setup screen.
2. Press and hold both Set button (3) and Mode button (2) simultaneously to
clear the counter.
3. Press and hold Set button (3) for two seconds to exit setup screen.
Figure 9.0
1P 15 PSI
P1 TIMED MODE PUMP-E
20.000V 1
Control Type
Encoder Count
Reverse
Encoder Count
Input Voltage
Program # Cycle Mode
Pressure Port B
Regulated
Counter
10000P 15 PSI Pressure Port A (not use)
11
5.6 TO CHANGE PRESSURE UNIT DISPLAY (Refer to Figure 9.0)
The default pressure unit display is “psi”. To change pressure unit display to
“bar” follow steps below:
1. Press and hold Set button (3) for two seconds to enter setup screen.
2. Press both (+) and (-) button simultaneously two times. The unit “psi” will be
flashing.
3. Press both Set button (3) and (+) button simultaneously to change unit display
to “bar”. Repeat this step to change unit display back to “psi”
4. Press and hold Set button (3) for two seconds to exit setup screen.
5.7 LOW PRESSURE SETTING (Refer to Figure 9.0)
The low-pressure setting is pre-set at the factory to 70 Psi (4.8 bars). When the
supplied pressure drops below 70 Psi (4.8 bars) the unit will not function. To
change the low pressure set point, follow steps below:
1. Set the dispense cycle in “TIMED MODE” mode.
2. Press and hold the Set button (3) for two seconds to enter the setup screen.
3. Press (+) and (-) button simultaneously, the low pressure set point will
appear on display as shown on figure 6.0.
4. Press the Set button (3) and (+) button simultaneously to increase the set
point.
5. Press the Set button (3) and (-) button simultaneously to decrease the set
point.
6. Press and hold the Set button (3) for two seconds to save the data.
Figure 10.0
5.8 MULTIPLE SHOTS SETTING
Up to ten individual or sequential shots can be stored in the TS500R.
Sequential mode is activated in numerical order.
1. Follow steps in sections “5.1.2 Program Selection” & “5.1.4 Automatic
Dispense Cycle Setting” to set dispense time in desired programs
2. Press and hold the Mode button (#2) for 2 seconds to turn on sequential
mode
3. Press and release the Set button (#3) to enter the sequential program setup
mode
4. Press the (+) or (-) button to set the number of programs to be dispensed
5. Press and release the Set button (#3) to save selected sequential shot
program
6. Depress Foot switch to activate sequential dispensed cycle
7. Press the Mode button (#2) for 2 seconds to exit sequential mode
DISP: 0.100 70 psi Low pressure
set point
P1 TIMED MODE VALVE

12
6. TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE CORRECTION
LCD does not
light •No power input
•Check power cord
connections
•Turn on power
System will not
actuate •Supplied pressure
dropped below set
pressure
•Foot switch not plugged
in or improperly
plugged in
•Defective foot switch
•Broken wire or loose
connection inside unit
•Defective solenoid
•Defective PC board
•Increase supplied
pressure
•Check foot switch
connection
•Foot switch needs to be
repaired or replaced
•Unplug power cord and
disconnect air supply.
Remove cover and check
for broken wires or loose
connections
•Replace solenoid
•Replace PC board
System will not
pressurize •Insufficient air pressure
•Air hoses not plugged
in
•Regulator defective
•Increase air supply
pressure
•Check connection
•Replace regulator
No Motor
Response •Foot switch connection
is loose
•Motor cable connection
is loose
•Input Voltage is too
low
•Dispense time is too
low
•Check Foot switch
connection
•Check Motor cable
connection
•Increase input voltage
•Increase dispense time
Inconsistent
dispensing •Air bubbles in adhesive
•Dispense time is too
low
•Dispense needle started
to clog
•De-air material
•Increase dispensing time
•Replace needle
13
7. MAINTENANCE
The dispenser is designed and built to be relatively maintenance free. To assure
trouble free operation, please follow below steps:
1. Make certain air supply is clean and dry.
2. Avoid connecting the unit to excessive moisture or solvent saturation.
3. Avoid connecting air supply exceeding 100 psi (6.9 bars).
4. Use only Amyl Alcohol to clean outside surface of the main housing.
5. Use only soft cloth to clean the LCD.
8. SPARE PARTS AND ACCESSORIES
For TS500R spare parts and accessories information, please visit the TS500R User
Guide webpage at http://www.techconsystems.com
9. LIMITED WARRANTY
OK International warrants this product to the original purchaser for a period of 2
years from date of purchase to be free from material and workmanship defects but
not normal wear-and-tear, abuse and faulty installation. Defective product or
subassembly and components under warranty will be repaired or replaced (at OK
International's option) free of charge. Customer with defective product under
warranty must contact the nearest OK International office or distributor to secure a
return authorization prior to shipping the product to the assigned OK International
authorized service center. For nearest OK International office or distributor contact
information, please visit www.techconsystems.com. OK International reserves the
right to make engineering product changes without notice.

14
10.I/O CONFIGURATION AND END OF CYCLE FEEDBACK
During a dispense cycle, an open collector circuit closes and remains closed while
the valve is dispensing.Pin 3 and 4 can be as feedback signal to synchronize with
other devices. Power from an external source is allowed to pass through the circuit
to operate a 5 to 24 VDC load. Power consumption must not exceed 250 mA. The
load could be a relay, solenoid, counter, LED, or any device that will operate within
a 5 to 24 VDC range and a maximum of 250 mA.
Note:
During the dispense cycle, pin 3 will be grounded. Please make sure the
external device (your machine that controls the dispenser/controller) has the
same ground as the TS500R controller.
Pin 7, 8, and 9 = Available
Chasis Ground
To initiate a dispense cycle with
contact closure
When low pressure alarm is triggered, Pin 4 is grounded (-)
When low pressure alarm is turned off,
Pin 4 is not connected (opened)
End of Cycle Feedback
During dispensing cycle, Pin 3 is grounded (-)
End of dispensing cycle,
Pin 3 is not connected (opened)
To initiate a dispense cycle with voltage
Pin 1 (+)
Pin 2 (-)
Pin 3
Pin 4
Pin 5
Pin 6
Pin 5

15
目录
页码
1. 安全信息 ………………………………………………………………… 15
2. 符号定义 ………………………………………………………………… 16
3. 规格说明 ………………………………………………………………… 16
4. 功能 …………………………………………………..………………….. 17
5. 设置说明
5.1 控制气动阀门 ……………………………….……………………… 17
5.2 控制喷雾阀门 ………………………………………….…………… 19
5.3 控制 TS5000 旋转式泵 ……………………………….……………. 21
5.4 控制带编码器电动机的 TS5000 旋转式泵 ………………….……. 23
5.5 循环计数器 …………………………………………….…………… 24
5.6 更改压力单位显示…………………………………………….……. 24
5.7 低压设置 …………………………………………………….……… 24
5.8 多點設定 …………………………………………………………….. 24
6. 故障排除 ………………………………………………………………… 25
7. 维护 ………………………………………………………..…………….. 26
8. 备件和附件 ……………………………………………………………. 26
9. 保修 ………………………………………………………..…………….. 26
10. I/O 配置和循环结束开关 …………………………………………….. 27
1. 安全信息
1.1 用途：
警告：除本“用户指南”中介绍的使用方法之外，以其它任何方式使用此设备均可能会造成人身
伤害或财产损失。请务必遵照本“用户指南”中的方法使用此设备。
OK International 对因设备的非规定应用所造成的人身伤害或财产损失概不负责。以下行为可
能导致非规定应用：
•对设备进行“用户指南”中未建议的改动
•使用不兼容或已损坏的更换件
•使用未经验证的附件或辅助设备
1.2 安全注意事项：
•操作此设备时切勿超过最大额定功率／设置
•务必穿上适当的个人防护衣
•仅可使用以下电源适配器型号：PSA15R-240P(ZJ)、
•点胶液可能是有毒和／或危险物质。请仔细参阅“材料安全数据表”以了解正
确的处理方式和安全注意事项
•使用易燃液料点胶时，切勿吸烟或使用明火
•该设备仅可在室内使用

16
2. 符号定义
符号 定义
电源开关
循环模式
计时器
3. 规格说明
尺寸
254mm x 191mm x 102mm
(10” X 7.5” X 4.0”)
重量 2.6 kg (5.8lbs)
输入电压 24VDC
输出电压范围 0-24 VDC
额定功率 15W
进气量 最大 100 psi（6.9 巴）
排气量 0-100 Psi（6.9 巴）
污染程度 II
安装类别 I
室内使用 海拔最高可达 2,000m (6,562ft)
操作温度 0˚C 到50˚C（32˚F 到122˚F）
储藏温度 -10˚C 到60˚C（14˚F 到140˚F）
最大相对湿度 温度不高于 31°C (87.8°F) 时为 80%，达到 40°C (104°F) 时会线性
降至 50%
计时器 0.008-60.000 秒
循环模式 定时、中断、排胶
定时重复容限 +/- 0.001%
循环率 900 次／分
液晶显示屏 (LCD) 20 X 4 显示段
17
4. 功能
图1.0
5. 设置说明
5.1 控制气动阀门
注意：此设备必须安装
5 微米的过滤网 (TSD800-6) ，以确保适当的气体过滤。
图2.0
条目 说明 条目 说明
1 电源按钮 8 电动机驱动电源插座
2 模式按钮 9 脚踏开关插座
3 设置/保存按钮 10 电源插座
4 显示屏 11 I/O 连接
5 出气口（未调节） 12 进气口
6 气压调节器 13 附件出气口
7 出气口（已调节）
TO AIR SOURCE
10
8
9
5
7
123
6
4

18
5.1.1 连接设备：（参见图 2.0）
1. 将电源线、脚踏开关和空气软管连接至设备的背部。确保进气口压力为 70 psi
（4.8 巴）或更高。
2. 按“电源”按钮 (1) 启动设备。
3. 将“阀门”空气软管连接至“端口 A”。
注意：“端口 A ”的压力可以由低压设置监控，但是不能由设备中的气压调节器进行
调节。它提供与进气口相同的压力。另一方面，“端口 B ”的压力可以被调节，但是
与低压设置无关。
4. 同时按“模式”按钮 (2) 和“设置”按钮 (3)，直到显示屏的右上角出现“VALVE”（阀
门），如图 3.0 所示。
图3.0

5.1.2 程序选择
1. 按“设置”按钮 (3) 突出显示程序编号选项。
2. 按(+) 或(-) 按钮选择所需程序。
3. 按“设置”按钮 (3) 退出。
5.1.3 手动／排胶点胶循环设置
1. 按“模式”按钮 (2) 直到显示屏上出现“PURGE”（排胶）。
2. 压住“脚踏开关”以激活点胶循环。
5.1.4 自动点胶循环设置：
1. 按下“模式”按钮 (2) 选择“TIMED MODE”（定时模式）或“INTERRUPT”（中断）。
2. 按住“设置”按钮 (3) 持续 2 秒钟以进入设置屏幕。点胶时间的末位数将会突出显
示。
3. 按“设置”按钮 (3) 将光标移到下一位置。
4. 按(+) 或(-) 按钮设定时间。
5. 按住“设置”按钮 (3) 持续 2 秒钟以保存数据。
6. 如果设备处于“TIMED MODE”（定时模式），压下然后松开“脚踏开关”以激活定
时点胶循环。
7. 如果设备处于“INTERRUPT”（中断），压住“脚踏开关”直至点胶循环完成。当“脚
踏开关”松开时，点胶循环中断，当“脚踏开关”又重新压下时，点胶循环恢复。
条目 说明 条目 说明
1 电源按钮 6 气压调节器旋钮
2 模式按钮 7 脚踏开关
3 设置按钮 8 气动阀门（未随机附带）
4 液晶显示屏 9 储液室（未随机附带）
5 电源适配器 10 气体过滤器
程序
编号
循环模式
控制类型
点胶时间
计数器
阀门压力端口
压力端口 B（可调节）
0.100S A: 70 PSI
B: 70 PSI
P1 TIMED MODE VALVE
1
19
5.1.5 示教模式设置
在示教模式下，只要脚踏开关处于压下状态，就会累计点胶时间。这有助于确定点
胶输出未知时所必需的点胶时间。
1. 按下“模式”按钮 (2) 选择“INTERRUPT”（中断）。
2. 按住“设置”按钮 (3) 进入示教模式。液晶显示屏 (LCD) 上会显示 时间“0.000”。
3. 向下压住“脚踏开关”，会累计点胶时间。
4. 点胶进行到适当的液量时，松开“脚踏开关”。
5. 按住“设置”按钮 (3) 持续 2 秒钟以保存数据。
6. 按“设置”按钮 (2) 转换到“TIMED MODE”（定时模式）。
7. 此刻，点胶机设置为重复此定时循环。
5.2 控制喷雾阀门
注意：此设备必须安装 5 微米的过滤网 (TSD800-6) ，以确保适当的气体过滤。
图4.0
5.2.1 连接设备：（参见图 4.0）
1. 将电源线、脚踏开关和空气软管连接至设备的背部。确保进气口压力为 70 psi
（4.8 巴）或更高。
2. 按“电源”按钮 (1) 启动设备。
3. 将“阀门”空气软管连接至“端口 A，“雾化”空气软管连接至“端口 B”。
条目 说明 条目 说明
1 电源按钮 6 气压调节器旋钮
2 模式按钮 7 脚踏开关
3 设置按钮 8 气动阀门（未随机附带）
4 液晶显示屏 9 储液室（未随机附带）
5 电源适配器 10 气体过滤器
5
8
9
7
4
3
21
6
TO AIR SOURCE
10

20
4. 同时按“模式”按钮 (2) 和“设置”按钮 (3)，直至显示屏的右上角出现“SPRAY”
（喷雾）。
图5.0
5.2.2 程序选择
请遵循第 5.1.2 节中的步骤 1 至4
5.2.3 手动/排胶点胶循环设置
注意：完整的喷雾循环包括：预喷雾、喷雾和后喷雾
1. 按“模式”按钮 (2) 直到显示屏上出现“PURGE”（排胶）。
2. 按住“设置”按钮 (3) 持续 2 秒钟以进入设置屏幕。预喷雾时间 (PRE) 的末位
数将会突出显示。
3. 按(+) 或(-) 按钮设定时间。
4. 按住“设置”按钮 (3) 持续 2 秒钟，以将光标移到后喷雾时间 (POST)。
5. 按“设置”按钮 (3) 将光标移到下一位置。
6. 按(+) 或(-) 按钮设定时间。
7. 按住“设置”按钮 (3) 持续 2 秒钟以保存数据。
8. 旋转气压调节器旋钮 (6) 直至显示屏上指示出所需气压，即可调大雾化气压。
注意：“端口 A ”的压力可以由低压设置监控，但是不能由设备中的气压调节器
进行调节。它提供与进气口相同的压力。另一方面，“端口 B ”的压力可以被调
节，但是与低压设置无关。
9. 压住“脚踏开关”激活喷雾循环。
5.2.4 自动点胶循环设置：
1. 按下“模式”按钮 (2) 选择“TIMED MODE”（定时模式）或“INTERRUPT”（中
断）模式。
2. 按住“设置”按钮 (3) 持续 2 秒钟以进入设置屏幕。喷雾时间/点胶时间 (DISP)
的末位数将会突出显示。
3. 按(+) 或(-) 按钮设定时间。
4. 按住“设置”按钮 (3) 持续 2 秒钟，以将光标移到预喷雾时间 (PRE)，然后重
复此步骤，转到后喷雾时间 (POST)。
5. 按“设置”按钮 (3) 将光标移到下一位置。
6. 按(+) 或(-) 按钮设定时间。
7. 按住“设置”按钮 (3) 持续 2 秒钟以保存数据。
8. 如果设备处于“TIMED MODE”（定时模式）模式，压下然后松开“脚踏开关”
以激活定时喷雾循环。
9. 如果设备处于“INTERRUPT”（中断）模式，压住“脚踏开关”直至点胶循环完
成。当“脚踏开关”松开时，点胶循环中断，当“脚踏开关”又重新压下时，点胶
循环恢复。
计数器
阀门压力端口 A
雾化压力端口 B（已调节）
程序编号 循环模式 控制类型
喷雾时间
预喷雾时间 0.050S B: 40 PSI
P1 TIMED MODE SPRAY
1
0.100S A: 70 PSI
21
20.000V 1
P1 TIMED MODE PUMP
0.100S A: 15 PSI
0.050S B: 15 PSI
5.3
控制标准的 TS5000 旋转式泵
注意：此设备必须安装 5 微米的过滤网 (TSD800-6) ，以确保适当的气体过滤。
图6.0
5.3.1 连接设备：（参见图 6.0 以了解详细信息）
1. 将电源线、脚踏开关和空气软管连接至设备的背部。
2. 将“电动机电缆”连接至“端口 C”。
3. 将注射器空气软管连接至“端口 B”（可调节，脉冲空气信号）如果需要恒定
气压，可将注射器空气软管连接至位于设备后部的附件出气口端口（图 1.0
中的端口 13）。
4. 按“电源”按钮 (1) 启动设备。
5. 同时按“模式”按钮 (2) 和“设置”按钮 (3)，直至显示屏的右上角出现“PUMP”
（泵）。

图 7.0
条目 说明 条目 说明
1 电源按钮 6 气压调节器旋钮
2 模式按钮 7 脚踏开关
3 设置按钮 8 TS5000 旋转式泵（未随机附带）
4 液晶显示屏 9 气体过滤器
5 电源适配器 10 储料室（未随机附带）
计数器
压力端口 A（未使用）
压力端口 B（可调节）
程序编号 循环模式 控制类型
输入电压
点胶时间
倒计时
5
7
321
64
8
10
9
TO AIR SOURCE

22
5.3.2 程序选择
请遵循第 5.1.2 节中的步骤 1 至4
5.3.3 手动／排胶点胶循环设置
1. 调大气压：旋转气压调节器旋钮 (6) 直至显示屏上指示出所需气压。
2. 按“模式”按钮 (2) 直到显示屏上出现“PURGE”（排胶）。
3. 压住“脚踏开关”激活“手动”循环。
请遵循以下说明设定电动机的倒计时和输出电压：
4. 按住“设置”按钮 (3) 持续 2 秒钟以进入设置屏幕。电动机倒计时将突出显
示。
5. 按(+) 或(-) 按钮设定电动机倒计时。
6. 按住“设置”按钮 (3) 持续 2 秒钟，以将光标移到输出电压。
7. 按(+) 或(-) 按钮更改电压值。
8. 按住“设置”按钮 (3) 持续 2 秒钟以保存数据。
9. 压住“脚踏开关”激活“手动”循环。
5.3.4 自动点胶循环设置：
1. 按下“模式”按钮 (2) 选择“TIMED MODE”（定时模式）或“INTERRUPT”（中
断）模式。
1. 按住“设置”按钮 (3) 持续 2 秒钟以进入设置屏幕。点胶时间 (DISP) 将突出
显示。
2. 按(+) 或(-) 按钮设定时间。
3. 按住“设置”按钮 (3) 持续 2 秒钟，以将光标移到倒计时。
4. 按(+) 或(-) 按钮设定倒计时。
5. 按“设置”按钮 (3) 将光标移到下一位置。
6. 按住“设置”按钮 (3) 持续 2 秒钟，以将光标移到输出电压。
7. 按(+) 或(-) 按钮更改电压值。
8. 按住“设置”按钮 (3) 持续 2 秒钟以保存数据。
9. 如果设备处于“TIMED MODE”（定时模式），压下然后松开“脚踏开关”以
激活定时点胶循环。
10. 如果设备处于“INTERRUPT”（中断）模式，压住“脚踏开关”直至点胶循环
完成。当“脚踏开关”松开时，点胶循环中断，当“脚踏开关”又重新压下时，点
胶循环恢复。
5.4 控制带编码器电动机的旋转式泵
带编码器电动机 (Encoder Motor) 的“旋转式泵”的控制程序与标准的“旋转式泵”的控制
程序非常相似。编码器计数值的范围是 1 到60,000。
5.4.1 连接设备：（参见图 6.0 以了解详细信息）
1. 将电源线、脚踏开关和空气管连接至设备的背部。
2. 将“编码器电动机电缆”连接至“端口 C”。
注意： 编码器电动机电缆和 DX-ECABLE 必须另外购买。
3. 将注射器空气软管连接至“端口 B”（可调节，脉冲空气信号）。
如果需要恒定气压，可将注射器空气软管连接至位于设备后部的附件出气口
端口（图 1.0 中的端口 14）。


23
10000P 15 PSI
1P 15 PSI
P1 TIMED MODE PUMP-E
20.000V 1
4. 按“电源”按钮 (1) 启动设备。
5. 同时按“模式”按钮 (2) 和“设置”按钮 (3)，直至显示屏的右上角出现“PUMP-E”
（泵-E）。
图 8.0
5.4.2 程序选择：请遵循第 5.3.2 节中的步骤
5.4.3 手动／排胶点胶循环：请遵循第 5.3.3 节中的步骤
5.4.4 自动点胶循环设置：请遵循第 5.3.4 节中的步骤
5.4.5 編碼器計數迭代的設置
編碼計數的缺省最大值是 60,000P。然而有個“迭代（Itr）”功能允許將這一極
限值自動擴大到 4倍（240,000P）
1. 按下#3 鍵並保持 2秒鐘，進入設置畫面
2. 同時按下#1 鍵（電源按鍵）和#2 鍵（模式按鍵）3次直至“Itr”顯示
3. 同時按動設置/保存鍵（#3 鍵）和（+）鍵，增加迭代
4. 同時按動設置/保存鍵（#3 鍵）和（-）鍵，減少迭代
5. 按動設置/保存鍵（#3 键），保存數據返回主頁面
图9.0
计数器
压力端口 A（未使用）
压力端口 B（可调节）
程序
编号
循环模式
控制类型
输入电压
编码器计数
编码器倒计数

24
DISP: 0.100 70 psi
P1 TIMED MODE VALVE
5.5 循环计数器（参见图 9.0）
循环计数器记录被激活的自动点胶循环次数。最高可记录 60,000 次循环。要重设计
数器，请遵循以下步骤：
1. 按住“设置”按钮 (3) 持续 2 秒钟以进入设置屏幕。
2. 同时按住“设置”按钮 (3) 和“模式”按钮 (2) 以清除计数器。
3. 按住“设置”按钮 (3) 持续 2 秒钟以退出设置屏幕。
5.6 更改压力单位显示（参见图 9.0）
默认的压力单位显示是“psi”。要将压力单位显示改为“bar”（巴），请遵循以下步骤：
1. 按住“设置”按钮 (3) 持续 2 秒钟以进入设置屏幕。
2. 同时按两次 (+) 和(-) 按钮。单位“psi”将会闪烁。
3. 同时按“设置”按钮 (3) 和(+) 按钮，将单位显示改为“bar”（巴）。重复此步骤将
单位显示改回“psi”。
4. 按住“设置”按钮 (3) 持续 2 秒钟以退出设置屏幕。
5.7 低压设置（参见图 9.0）
低压设置在出厂前被预置为 70 Psi（4.8 巴）。当提供的压力降到 70 Psi（4.8 巴）以
下时，设备将不能运转。要更改低压设置值，请遵循以下步骤：
1. 在“TIMED MODE”（定时模式）下设置点胶循环。
2. 按住“设置”按钮 (3) 持续 2 秒钟以进入设置屏幕。
3. 同时按住 (+) 和(-) 按钮，显示屏上会出现低压设置值，如图 6.0 所示。
4. 同时按住“设置”按钮 (3) 和(+) 按钮增大设置值。
5. 同时按住“设置”按钮 (3) 和(-) 按钮减小设置值。
6. 按住“设置”按钮 (3) 持续 2 秒钟以保存数据。
图10.0
5.8 多點設定:
TS500R 最多可設定 10 個獨立或連續點膠點，此時應激活連續模式。
1. 按説明書 5.1.2 程序選擇 和5.1.4 自動點膠循環設置 設定需要的點膠時間
2. 按下並保持住模式鍵（#2 鍵）2秒鐘，進入連續模式
3. 按下並保持住設置/保存鍵（#3 鍵）進入連續程序設置頁面
4. 按動 (+) 或(-)鍵設置點膠程序號
5. 按下然後釋放設置/保存鍵（#3 鍵）保存選擇的連續點膠程序
6. 踏下腳踏開關激活連續點膠模式
7. 按下並保持模式鍵（#2 鍵）2秒鐘退出連續點膠模式
低压设置值
25
6. 故障排除
故障 可能的原因 排除方法
液晶显示屏不亮 •未通电 •检查电源线连接
•打开电源
系统无法启动 •提供的压力降到设定压
力以下
•未接通脚踏开关或插头
未正确插入
•脚踏开关有问题
•设备内部线路受损或连
接松动
•螺线管有问题
•PC 板有问题
•增大提供的压力
•检查脚踏开关连接
•维修或更换脚踏开关
•拔去电源线，断开气源除
去封盖，检查受损的电线
或连接松动处
•更换螺线管
•更换 PC 板
系统无法增压 •气压不足
•空气软管未插入
•调节器有问题
•增大气源压力
•检查连接
•更换调节器
电动机无响应 •脚踏开关连接松动
•电动机电缆连接松动
•输入电压太低
•点胶时间太短
•检查脚踏开关连接
•检查电动机电缆连接
•增大输入电压
•增大点胶时间
出胶不一致 •胶合剂中有气泡
•点胶时间太短
•点胶针头开始堵塞
•去除材料中的空气
•增加点胶时间
•更换针头

26
7. 维护
本点胶机在设计和制造上都趋于完善，很大程度上减少了维护需求。为确保无故障操
作，请遵循以下建议：
1. 确保气源清洁、干燥。
2. 避免设备与湿度过大或饱和溶液连接。
3. 避免所连接的气源压力超过 100 psi（6.9 巴）。
4. 仅使用戊醇清洗主机架的外表面。
5. 仅使用柔软的布料擦拭液晶显示屏 (LCD)。
8. 备件和附件
有关 TS500R 备件和附件的信息，请访问 http://www.techconsystems.com 上的 TS500R
“用户指南”网页。
9. 有限保修
OK International 向原始购置者保证从购买该产品之日起 两(2) 年之内不会发生材料和
工艺缺陷，但不包括正常的磨损、滥用以及错误安装。属于保修范围内的次品或有故
障的部件和组件会得到免费维修或更换（由 OK International 决定）。顾客如果发现保
修范围内的产品故障，须联系最近的 OK International 办事处或经销商，以确保在将产
品运送到指定的 O
K International 授权服务中心之前得到了退货授权。有关最近的 OK
International 办事处或经销商的联系信息，请访 问 www.techconsystems.com。OK
International保留更改技术产品的权
27
10. I/O 配置和循环结束开关
在分配迴圈中，一個開集電路關閉，並在閥門正在分配時保持關閉。可以利用該電路向
主機返回信號，按順序啟動另一台設備，或者驅動必須與該分配迴圈聯繫在一起的任何
其他操作。允許來自外部電源的電力通過該電路操縱一個 5 到 24 的 VDC 負載。功耗
不得超過 250 mA。該負載可以是繼電器、螺線管、計數器、LED 或能在 5 到 24 的
VDC 和最大功耗為 250 mA 的條件下工作的任何設備。
在點膠迴圈過程中，一個開集電路關閉，並在閥門正在點膠時保持關閉。3 號和 4 號管
腳可以作為回饋信號與其他設備同步。允許來自外部電源的電力通過該電路操縱一個 5
到 24 的 VDC 負載。功耗不得超過 250 mA。該負載可以是繼電器、螺線管、計數器、
LED 或能在 5 到 24 的 VDC 和最大功耗為 250 mA 的條件下工作的任何設備。
注：
在點膠迴圈過程中，3 號管腳要接地。務必確保外部設備（控制點膠設備/控制器的機
器）的接地與 TS500R 控制器相同。
利用電壓發起一個點膠迴圈
結束迴圈回饋
在點膠迴圈過程中, 3 號管腳接地(-)
當低壓警報打開, 4 號管腳接地(-)
當低壓警報關閉, 4 號管腳沒有連接
(
開路
)
要用觸點閉合發起一個點膠迴圈
機箱接地
7、8、9號管腳=可用(可提供)
管腳
管腳
管腳
管腳
管腳(-)
管腳(+)
管腳