technotrans manroland beta.d 40 User guide

- Original instruction manual -
Instruction Manual
beta.d-line
8095AENA999
90000030766-02 - EN
2011-05-02
technotrans AG
Robert-Linnemann-Straße 17
D-48336 Sassenberg
Phone 02583 / 301-1000
Fax 02583 / 301-1030
http://www.technotrans.de

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Copyright clause
Translation, transfer to third parties as well as any reproduction and
distribution are prohibited without our prior permission.
The main components, devices, arrangements, as well as software,
control and instrumentation equipment on all of our machines are
protected both at home and abroad by patent applications, design
registrations or copyright.
Copyright by
technotrans AG
Robert-Linnemann-Straße 17
D-48336 Sassenberg
Federal Republic of Germany
technotrans AG

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1 Contact Addresses.................................................................................................................................8
1.1 Service addresses............................................................................................................................ 8
1.2 Manufacturer's address.................................................................................................................... 9
2 Safety.....................................................................................................................................................10
2.1 General information regarding safety............................................................................................. 10
2.2 Safety of personnel ........................................................................................................................ 11
2.3 Intended use................................................................................................................................... 12
2.4 Terms of warranty .......................................................................................................................... 12
2.5 Installation site................................................................................................................................ 14
2.6 Safety instructions for transport ..................................................................................................... 15
2.6.1 Use of cranes............................................................................................................................. 15
2.7 Use of cleaning agents................................................................................................................... 16
2.8 Use of chemicals ............................................................................................................................ 17
2.9 Explosion protection ....................................................................................................................... 19
2.9.1 General information ................................................................................................................... 19
2.9.2 Qualification and training of personnel ...................................................................................... 19
2.9.3 Hazards resulting form non-compliance with the safety instructions......................................... 20
2.9.4 Explosion-proof equipment parts ............................................................................................... 20
2.9.5 Structural alterations .................................................................................................................. 20
2.9.6 Equipment parts......................................................................................................................... 21
2.9.7 Remaining hazards .................................................................................................................... 22
2.9.8 Information on maintenance and repair ..................................................................................... 22
2.10 Use of refrigeration units ................................................................................................................ 23
2.11 Safety instructions for set-up.......................................................................................................... 23
2.12 Safety instructions for maintenance ............................................................................................... 24
3 Description / Overview.........................................................................................................................25
3.1 General information........................................................................................................................ 25
3.2 Dampening solution circuit (D-circuit) ............................................................................................ 25
3.3 Options ........................................................................................................................................... 25
4 System Layout ......................................................................................................................................26
4.1 Overview......................................................................................................................................... 26
4.1.1 Refrigeration circuit (R-circuit) - air-cooled version.................................................................... 26
4.1.2 Refrigeration circuit (R-circuit) - glycol-cooled version .............................................................. 28
4.1.3 Dampening solution circuit (D-circuit) ........................................................................................ 30
4.1.4 Connections ............................................................................................................................... 32
4.1.5 Electrical components................................................................................................................ 34

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4.2 System schematic .......................................................................................................................... 36
4.2.1 Refrigeration circuit (R-circuit) - air-cooled version.................................................................... 36
4.2.2 Refrigeration circuit (R-circuit) - glycol-cooled version .............................................................. 38
4.2.3 Dampening solution circuit (D-circuit) ........................................................................................ 40
5 Components..........................................................................................................................................42
5.1 Filter system ................................................................................................................................... 42
5.2 Refrigeration unit ............................................................................................................................ 43
5.2.1 Refrigerant sight glass ............................................................................................................... 44
5.2.2 Refrigerant sight glass ............................................................................................................... 45
5.3 fluidos dampening solution doser................................................................................................... 46
5.4 Dampening solution doser, type digidos ........................................................................................ 47
5.5 Alcohol stabiliser ............................................................................................................................ 47
5.6 Conductivity measuring device ...................................................................................................... 48
5.7 pH measuring device...................................................................................................................... 48
5.8 Filter bag, type softflow .................................................................................................................. 49
5.9 Intermediate tank with float valve................................................................................................... 50
5.10 Touchscreen................................................................................................................................... 51
5.10.1 TP 5.7......................................................................................................................................... 51
5.11 Control unit ..................................................................................................................................... 52
5.11.1 multicom-IT ................................................................................................................................ 52
5.12 Basic electronic system.................................................................................................................. 54
5.12.1 TBC 50/51, TBD 50.................................................................................................................... 54
5.12.2 Interface card for basic electronic system (CAN SUB-print)...................................................... 56
5.12.3 TIOM-121 ................................................................................................................................... 57
5.12.4 Basic electronics TMM 50.......................................................................................................... 59
5.12.5 Interface card for basic electronic system (CAN SUB-print)...................................................... 61
5.13 Ex-(i) buffer amplifier (not on alcohol-free version)........................................................................ 62
6 Setting Up..............................................................................................................................................63
6.1 General information........................................................................................................................ 63
6.2 Overview......................................................................................................................................... 64
6.2.1 Air-cooled version ...................................................................................................................... 65
6.2.2 Glycol-cooled version................................................................................................................. 66
6.3 Installation ...................................................................................................................................... 67
6.4 Alcohol stabiliser ............................................................................................................................ 67
6.5 Dampening solution doser, type digidos ........................................................................................ 67
6.6 Fresh water connection .................................................................................................................. 68
6.7 Dampening solution circuit (D-circuit) ............................................................................................ 69
6.7.1 Connections ............................................................................................................................... 69
6.7.2 Containers.................................................................................................................................. 70

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6.7.3 Suction tubes ............................................................................................................................. 70
6.7.4 pH measuring device ................................................................................................................. 71
6.7.5 Return suction system ............................................................................................................... 72
6.8 Glycerine-filled pressure gauge ..................................................................................................... 74
6.9 External heat dissipation ................................................................................................................ 75
6.9.1 Chilling medium (glycol-cooled version only)............................................................................. 75
6.9.2 Waste air system (only air-cooled version)................................................................................ 76
6.10 Electrical connection ...................................................................................................................... 77
6.11 Disconnecting the unit .................................................................................................................... 78
6.11.1 Disassembly............................................................................................................................... 78
6.11.2 Recycling.................................................................................................................................... 78
7 Operation...............................................................................................................................................79
7.1 General information........................................................................................................................ 79
7.2 Adjustments.................................................................................................................................... 80
7.2.1 Dampening solution circuit (D-circuit) ........................................................................................ 82
7.2.2 Notes concerning the software .................................................................................................. 83
7.3 Control unit ..................................................................................................................................... 85
7.3.1 Selection and adjustment of values ........................................................................................... 85
7.3.2 Entering a password .................................................................................................................. 86
7.3.3 Loading the default settings ....................................................................................................... 87
7.3.4 Symbol description..................................................................................................................... 87
7.3.5 Program overview ...................................................................................................................... 90
7.3.6 Screen contents and descriptions.............................................................................................. 95
7.3.6.1 Screen overview................................................................................................................ 95
7.3.6.2 Screen: Functions ............................................................................................................. 95
7.3.6.3 Screen: Values .................................................................................................................. 99
7.3.6.4 Screen: Setup.................................................................................................................. 100
7.3.6.5 Screen: Process data ...................................................................................................... 116
7.3.6.6 Screen: Service ............................................................................................................... 119
7.3.6.7 Screen: Status................................................................................................................. 125
7.3.6.8 Screen: Language selection............................................................................................ 126
8 Maintenance........................................................................................................................................127
8.1 Overview....................................................................................................................................... 128
8.1.1 Air-cooled version .................................................................................................................... 129
8.1.2 Glycol-cooled version............................................................................................................... 131
8.2 Maintenance plan ......................................................................................................................... 133
8.2.1 General information ................................................................................................................. 133
8.2.2 Dampening solution circuit (D-circuit) ...................................................................................... 134
8.2.3 Refrigeration circuit .................................................................................................................. 136