Tecnospiro Roscamat TS-VIII User manual

INSTRUCTION MANUAL
TS-VIII PNEUMATIC MOTOR

TS VIII PNEUMATIC MOTOR 2
TABLE OF CONTENTS
1ABOUT THIS MANUAL ..........................................................................................................4
1.1 CONSIDERATIONS.......................................................................................................................................4
1.2 VERSION.........................................................................................................................................................5
2SAFETY INFORMATION.........................................................................................................5
2.1 SCOPE OF APPLICATION...........................................................................................................................5
2.2 WARNINGS AND GENERALCONSIDERATIONS.................................................................................5
2.3 EXCLUSIONS.................................................................................................................................................6
2.4 DECLARATION OF INCORPORATION....................................................................................................6
2.5 SYMBOLOGY AND ICONS.........................................................................................................................6
2.6 SYSTEMINTEGRATOR................................................................................................................................7
2.7 PERSONAL PROTECTIVE EQUIPMENT (PPE)........................................................................................7
2.8 LEVEL OF TRAINING OFPERSONNELINVOLVED ..............................................................................8
3GENERAL DESCRIPTION AND TECHNICAL INFORMATION ................................................9
3.1 MAIN PARTS..................................................................................................................................................9
3.2 DESCRIPTION AND PRINCIPLEOF OPERATION..............................................................................10
3.3 DIMENSIONS..............................................................................................................................................10
3.4 TECHNICALSPECIFICATIONS...............................................................................................................11
3.5 IDENTIFICATION.......................................................................................................................................11
4INSTALLATION, ADJUSTMENTS AND OPERATION...........................................................12
4.1 INSTALLATION..........................................................................................................................................12
4.2 CHANGING MODULES............................................................................................................................12
5OPERATION.........................................................................................................................13
5.1 THREADING OPERATIONS.....................................................................................................................13
6MAINTENANCE....................................................................................................................14
6.1 EXHAUST FILTER REPLACEMENT........................................................................................................14
6.2 MOTOR PLATES REPLACEMENT..........................................................................................................15
6.3 CLUTCHADJUSTMENT...........................................................................................................................16
7COMMON PROBLEMS.........................................................................................................17
7.1 PROBLEM: THE CLUTCH SLIPS AND THE TAP DOES NOT ROTATE WHEN THE MOTOR IS
RUNNING.................................................................................................................................................................17
8WARRANTY..........................................................................................................................17
9SPAREPARTS.......................................................................................................................18
10 GUIDELINES FOR PACKAGING, TRANSPORT AND DISMANTLING ..............................19
10.1 PACKAGING...............................................................................................................................................19
10.1.1 Preparatory measures....................................................................................................................19

TS VIII PNEUMATIC MOTOR 3
10.1.2 Choice of packaging......................................................................................................................19
10.1.3 Inscription on the packaging......................................................................................................19
10.2 TRANSPORT................................................................................................................................................19
10.3 DISASSEMBLY............................................................................................................................................19
11 ACCESSORIES AND ADJUSTMENTS...............................................................................20
11.1 MODULESYSTEM.....................................................................................................................................20
11.2 TORQUE RELATION - METRIC THREAD - MODULES......................................................................20
11.3 TURNING TORQUE (Nm) FOR THREADING......................................................................................21
11.4 TAPS FOR THREAD CUTTING BY MACHINE .....................................................................................21
11.5 THREADING ACCESSORIES....................................................................................................................22
DECLARATION OF INCORPORATION.........................................................................................24

TS VIII PNEUMATIC MOTOR 4
1ABOUT THIS MANUAL
This document is the instruction manual for
the TS-VIII pneumatic motor.
-ORIGINAL MANUAL-
Intellectual/Industrial Property Information:
Tecnospiro MachineTool,S.L. (the Company)
informs that all content in this document
including, for example, the text, images,
graphic designs, brands, trading and
company names (hereinafter, the
Intellectual/Industrial Property), belong to
the Company and that the Company is the
exclusive owner of their use. Copying,
reproduction, distribution, public
communicationandtotalorpartialuseofthe
Intellectual/Industrial Property, in any form
or manner, even quoting the sources, is
prohibited, unless expressly agreed in
writing by the Company. The use of any
content that due to its characteristics is
similar to the Industrial/Intellectual Property
is also considered an infringement of the
Company's Industrial/Intellectual Property
rights.
1.1 CONSIDERATIONS
✓Before using the equipment, be sure to
read this instruction manual and follow
the instructions for use and safety
correctly.
✓All the instructions listed in this manual
refer to the individual unit. It is the end
user'sresponsibilitytoanalyseandapply
all the necessary safety measures
required for the end use.
✓Thismanualmustbekeptinaplaceclose
totheequipmentfortheentirelifeofthe
equipment for future consultations.
✓If any part of this manual is unclear,
confusing or inaccurate, please contact
your 3arm® and/or Roscamat®
distributor.
✓The content of this manual may be
subject to change without prior notice.
✓If themanual is lost ordamaged, contact
TECNOSPIRO MACHINE TOOL, S.L. for a
replacement.
✓Reproducing or sharing this
documentation or part of it to third
parties is only permitted with express
written authorisation from TECNOSPIRO
MACHINE TOOL, S.L.
✓The illustrations shown in this manual
may differ in some details from its
specific configuration and should be
understood as a standard
representation.
Paragraphs indicating assembly,
adjustment, installation or maintenance
steps are framed with a brown
background.
Paragraphs with highlighted
information are framed with a grey
background.

TS VIII PNEUMATIC MOTOR 5
1.2 VERSION
Document
Revision date
Instruction manual
18/02/2022
2SAFETY INFORMATION
2.1 SCOPE OF APPLICATION
This chapter contains very important
information related to the safety of your
equipment; it is aimed at all staff involved in
anyofthe stagesof thelife ofthis equipment
(transport, assembly, installation,
commissioning, adjustment, training,
operation, cleaning, maintenance,
troubleshooting, dismantling/removal from
service).
2.2 WARNINGS AND GENERAL
CONSIDERATIONS
✓The equipment described in this
document has been built in accordance
with the current technological level and
in accordance with the applicable
technical standards in terms of safety.
However, improper use, or incorrect
integrationbytheendusercangenerate
risk of injury.
✓The equipment must only be used in
perfect technical condition, respecting
the safety regulations and the
instructions provided in this document.
✓Any breakdown that may affect safety
must be corrected immediately.
✓Without the proper authorisation of
TECNOSPIROMACHINE TOOL, S.L. No
modification of equipment should be
made.
✓The equipment must only be operated
for its intended use. Any other use is
strictly prohibited. Any use other than
that indicated is considered misuse and
isprohibited.Themanufacturerassumes
no responsibility for any damage that
may arise from this. This is solely at the
user's own risk.
✓It is the responsibility of the integrator,
owner and/or end user to determine the
suitability of the product for each use, as
well as its place of installation and the
specific definition of the task to be
carried out with this product within the
limits stated in this manual.
✓Do not use the equipment in any way
thatisnotconsideredinthismanual and
pay special attention to the uses
mentioned in section 2.3 EXCLUSIONS,
which must not be carried out.
✓The operator must only use the
equipment after having received the
instructions for its use.
✓It is recommended that only one
operator use the equipment at a time,
any other use must be evaluated by the
integrator/end user.
✓Workpieces (parts to be threaded) must
be properly secured.
✓The materials used for thread cutting
must be in accordance with the
manufacturer's instructions.
✓The work area of the equipment and its
surrounding area must respect
conditions of safety, health and hygiene
at work. It is the integrator/end user's
responsibility to conduct a study to
guarantee safety.

TS VIII PNEUMATIC MOTOR 6
✓The presence of third parties in the work
area of the equipment should be
restricted as much as possible, thus
avoiding any impact on safety. For any
other use, an additional study of the
hazards derived from this way of
working must be carried out.
✓It is important that the users who
operate this equipment are familiar with
and sufficiently trained to use this
product or similar products.
✓In any case, the operator must read and
understand this manual before use
regardless of their knowledge, training
or experience with similar equipment,
especially the sections dedicated to
installation, operation and safety.
✓For tasks regarding maintenance,
adjustment, cleaning, etc. there must be
the spaces necessary for these tasks.
✓If you have questions about handling or
maintenanceprocedures,pleasecontact
your 3arm® and/or Roscamat®
distributor.
2.3 EXCLUSIONS
The following is beyond the scope of use of
this equipment:
✓Handlingofanycomponentor functions
of the equipment outside of those
specified in this manual.
✓Use by people with some type of
disability or by animals.
✓Use by people who have not completed
the occupational risk prevention course.
It should not be installed:
✓Installation in corrosiveareas.
✓Installation in dusty areas.
✓Installation in areas with high
electromagnetic emissions.
✓Installation in areas with extreme
temperatures (very high or very low).
✓Installation in areas with high humidity.
✓Installation in outdoor areas.
2.4 DECLARATION OF INCORPORATION
Pursuant to the European Directive on
construction of machinery, the equipment is
considered quasi machinery. It can only be
commissioned when the following
requirements are met:
✓The equipment is integrated for a
specific application.
✓The equipment is integrated with all
the safety functions and protective
devices necessary to be considered a
machine for a specific application,
pursuant to the European directive
for machine construction.
✓Once integrated, it complies with the
requirements of the European
directive for machine construction,
which is proven with a conformity
assessment process.
✓Theintegrator/endusermustdraftanEC
statementofcompliancepursuanttothe
applicable machinery directive.
2.5 SYMBOLOGY AND ICONS
Throughout this manual and onthemachine
structure, different symbols and pictograms
can be observed, the meanings of which are
summarised below.

TS VIII PNEUMATIC MOTOR 7
Warning. General warning
symbol. This symbol is
usually accompanied by
another symbol, or a more
detailed description of the
danger.
Crushing hazard.
2.6 SYSTEM INTEGRATOR
The system's integrator or end user is
responsible for integrating the machine in
the installation, respecting all the relevant
safety measures.
Theintegrator/enduserisresponsibleforthe
following tasks:
✓Location and correct installation.
✓Connections.
✓Risk assessment.
✓Facilities with the necessary safety and
protection functions.
2.7 PERSONAL PROTECTIVE
EQUIPMENT (PPE)
Personal protective equipment required
during the transport, assembly and
installation, commissioning and dismantling
of this machine: safety boots, safety
helmet, safety goggles and safety gloves.
Safety footwear, safety gloves and safety
goggles for set-up and training, operation
andtroubleshooting.
It is the responsibility of the integrator/end
user to define the personal protective
equipment required based on the final
application of the machine, in order to
comply with the essential health, safety and
hygiene requirements.
Operators should not wear loose clothing,
rings or bracelets that may fall within the
mechanism of the equipment.
It is also mandatory to wear hair tied back to
avoid snags with the moving parts of the
machine.

TS VIII PNEUMATIC MOTOR 8
2.8 LEVEL OF TRAINING OF PERSONNEL
INVOLVED
All peopleworking withtheequipment must
havereadandunderstoodthe safetychapter
of the documentation.
The minimum training level required to use
the equipment is:
- Production operators: occupational
riskpreventioncourse,fulltrainingon
the workstations and on the residual
risks of the equipment. Minimum of
one year's experience in similar
facilities.
- Maintenanceoperators: Occupational
risk prevention course, complete
training in handling, operation,
maintenance and conservation of
equipment and residual risks.
Minimum of two years' experience in
similarfacilitiesandwiththetechnical
level necessary to perform tasks
without problems.
-
Cleaning operators : Occupational risk
prevention course, training on
products and procedures for carrying
out cleaning tasks.
-
Trainees/Students :Mayonlyworkon
theequipment whilesupervisedatall
times by a person in charge of the
installation.
-
Public (non-operators): Visitors or
passers-by must maintain a minimum
safety distance of two metres from
the edges of the perimeter of the
equipment.

TS VIII PNEUMATIC MOTOR 9
3GENERAL DESCRIPTIONAND TECHNICAL INFORMATION
3.1 MAIN PARTS
1.- Motor starter lever
3.- Air inlet
2.- Reversing button
4.- Motor shaft

TS VIII PNEUMATIC MOTOR 10
3.2 DESCRIPTION AND PRINCIPLE OF OPERATION
Motorpoweredbypressurizedair,properlyfilteredandlubricated,withoutput forgearmodules.
3.3 DIMENSIONS

TS VIII PNEUMATIC MOTOR 11
3.4 TECHNICAL SPECIFICATIONS
GENERAL TECHNICAL SPECIFICATIONS
Thread cutting capacity
M2 - M24
Materials suitable for thread cutting
Metals and metallic and
plastic materials
Speed Range
90 - 2100 rpm
Power
730W
Weight
1.2kg
Noise level
78db.
Pneumatic specifications
Consumption
300-900 l/m
Intake filter
5 U.m.
Operating conditions
Temperature
+15 to 45ºC (59-113ºF)
Relative humidity
Max. 70%
Environment
Industrial environments
3.5 IDENTIFICATION
The pneumatic motor incorporates dateofmanufacture and serial number engraved for
identification andtraceability.

TS VIII PNEUMATIC MOTOR 12
4INSTALLATION, ADJUSTMENTSAND OPERATION
4.1 INSTALLATION
4.2 CHANGING MODULES
1. To remove the module:
-Turn collar (A) to the right (red on red)
-Remove the module
2. To insert the module:
-Insert the module (red with red)
-Turn collar(B) to the left (close, green with red)
-Check that the module is self-supporting

TS VIII PNEUMATIC MOTOR 13
5OPERATION
WARNING
✓The sequence described below is for information only and assumes that the installation, adjustments
such as the installation of the module, reducers (if applicable), tap holder (with or without clutch) and
tap have been carried outbeforehand.
✓Use the necessary personal protective equipment described in [See PERSONAL PROTECTIVE
EQUIPMENT(PPE) pg.7].
✓Ensure that you have a machine configuration suitable for the characteristics of the thread cutting
operation.
✓Ensure that the necessary adjustments have been made to suit the nature of the work to be carried
out.
✓Ensure that the materials with which you are going to work (cutting threads), meet the requirements
described [See TECHNICALSPECIFICATIONS pg. 11].
✓The parts tobe worked onmust be properly secured.
5.1 THREADING OPERATIONS
Follow the steps below to ensure precise and safe thread cutting operations.
1- Connect the motor to the pneumatic system.
2- Press and hold lever
1
(1) for thread cutting operations (clockwise rotation).
3- Press and hold down the reversing button (2), for unscrewing operations (anti-clockwise
rotation).
1
Buttons (1) and (2) are press-and-hold type buttons, preventing the machine from operating without
intervention/supervision of an operator.

TS VIII PNEUMATIC MOTOR 14
6MAINTENANCE
6.1 EXHAUST FILTER REPLACEMENT
1. Shutofftheairsupplyandoperatethemotor levertoexpel thecompressedair frominside
the motor.
2. Remove the intake tube and the reversing button (1).
3. Unscrew the fitting (2) from the top of the motor, remove the housing (3).
4. Remove the exhaust filter (4).
5. Replace the exhaust filter with a new one.
6. Proceed in reverse order for assembly.

TS VIII PNEUMATIC MOTOR 15
6.2 MOTOR PLATES REPLACEMENT
1. Shutofftheairsupplyandoperatethemotor leverto expelthecompressedairfrom inside
the motor.
2. Remove the intake tube.
3. Loosen the motor housing (1) with a strap wrench.
4. Remove the entire rotor assembly from inside the sleeve.
5. Remove the "seeger" ring (2) from the upper part of the rotor and remove the upper
cylinder head (3), the motor stator (4) and finally remove the plates (5).

TS VIII PNEUMATIC MOTOR 16
CAUTION
Observe the direction and position of the motor stator and cylinder head.
6. Carefully clean and blow on all parts.
7. Grease the motor platesand bearings with SAE10 oil.
8. Place the plates (5) in their housings.
9. Place the motor stator (4) in its correct position and insert the upper cylinder head (3)
together with the bearing and mount the seeger ring (2).
10.Take the rotor assembly and insert it into the housing vertically and without turning so
that the rod (6) is inserted into the bottom of the motor housing.
11.Once the rod (6) is positioned in its housing, screw the whole assembly together and
tighten with the strap wrench.
12.Connect the intake tube to the motor.
6.3 CLUTCH ADJUSTMENT
1. Remove the fixing ring.
2. Turn the slotted nut clockwise or anti-clockwise to tighten or loosen the clutch.
3. Push the ring back into the groove.

TS VIII PNEUMATIC MOTOR 17
7COMMON PROBLEMS
7.1 PROBLEM: THE CLUTCH SLIPS AND THE TAP DOES NOT ROTATE WHEN THE MOTOR IS
RUNNING
Possible Causes
Solution
1- Loose clutch
=
Adjust the clutch [See CLUTCH
ADJUSTMENT pg.16]
2.- Lack of tool lubrication
=
Use an oil or emulsion suitable for the
material
3.- Inappropriate tap for the material
=
Use taps appropriate to the material in
accordance with the manufacturer's
instructions.
4.- Tap in bad condition (blunt)
5.- Misaligned hole
6.- Small hole diameter
8WARRANTY
See attached warranty document.

TS VIII PNEUMATIC MOTOR 18
9SPAREPARTS
CODE
DESCRIPTION
PICT.
CODE
DESCRIPTION
PICT.
40202603
Felt washer
NH120846R
ORVIM ROTORVANE KIT

TS VIII PNEUMATIC MOTOR 19
10 GUIDELINES FOR PACKAGING, TRANSPORT AND DISMANTLING
10.1 PACKAGING
Follow the instructions below for packing the equipment for location changes or shipments for
repair and maintenance.
10.1.1 Preparatory measures
The equipment must be placed out of service. Assembling the "transport safety elements" will
prevent movement during transport and thus possible damage to the installation.
10.1.2 Choice of packaging
For long transport distances, the components of the equipment must be packed in such a way
that they are protected from atmospheric conditions.
10.1.3 Inscription on the packaging
Observe the specific provisions of the country in which the equipment is transported. In fully
closed packaging, an indication must be placed on the packaging indicating where the top side
is.
10.2 TRANSPORT
The following data must be taken into account for transport.
External dimensions depending on the model, 80mmx80mmx250mm approx.
Total weight depending on the model: 1.5kg.
10.3 DISASSEMBLY
✓The equipment must be taken out of service by duly trained and authorised personnel.
✓The equipment must be dismantled taking the safety instructions, waste disposal and
recycling into account.
✓Protect the environment. The equipment must be disposed of pursuant to current
regulations and guidelines on safety, noise prevention, environmental protection and
accident prevention.

TS VIII PNEUMATIC MOTOR 20
11 ACCESSORIES ANDADJUSTMENTS
11.1 MODULE SYSTEM
MODULE
Max. Vel.
(rpm)
Max. torque
Ø Adapter
Thread cutting capacity - Steel
<90kg
Nm
Ft · lb
Metric
Inches
90
90
150
110
Ø31
M16-M27
58
⁄ " − 1 18
⁄"
170
170
79
58
Ø31
M16-M20
58
⁄ " − 34 ⁄ "
300
300
44
32
Ø19
M2-M16
18
⁄" − 58
⁄ "
550
550
24
15
Ø19
M2-M12
18
⁄" − 12 ⁄"
750
750
17
13
Ø19
M2-M10
18
⁄" − 38 ⁄"
1050
1050
12.5
9
Ø19
M2-M8
18
⁄" − 38 ⁄"
11.2 TORQUE RELATION - METRIC THREAD - MODULES
TORQ
UE
METRIC
WHITWORTH
GAS
STEEL>80
STEEL<80
CASTING
BRONZE<40
ALUMINIUM
PLASTIC
0.5
0.6
0.8
M3
1/8"
1050
1050
1050
1
1.2
1.6
2
2.5
M4
M5
5/32"
3
4
5
M6
3/16"
7/32"
1/4"
6
G 1/8"
750
8
M8
10
5/16"
550
750
750
12
16
M10
3/8"
300
18
20
550
22
M12
7/16"
25
28
32
36
M14
1/2"
300
550
40
M16
9/16"
170
300
45
50
5/8"
G 1/2"
90
170
170
56
63
M18
G 5/8"
70
80
M20
M22
3/4"
G 3/4"
G 7/8"
90
90
100
110
7/8"
90
125
M24
140
M27
1"
220
M30
1. 1/8"