TECNOTER ILBJ O Series User manual

ILBJ
ILBJ
HP
HP TWO TWO WAYS WAYS, , TWO TWO PUMPS PUMPS – BASIC VERSION – BASIC VERSION
SERIES
SERIES O O
HOST
HOST MACHINE MACHINE
CAT 330 N
CAT 330 NEXT EXT G GEN EN
KEL
Reach oom 516-8562
Stick 3,2 mt 516-8567
Installation manual
Division: Tecnoter srl Hp two ways, two
pumps. Basic ver.
ILBJ
O KEL
CAT 330NG
Reach – 3,2 mt
Page 1/16 Rev: 1.1_En –
05/03/2020

ATTENTION:
Some parts are supplied already assem led and can e installed as “group”
More then one hose connected on a same port means the presence of an external Tee.
Any kit connected to the main controller needs the corresponding computer set up.
Refer to SIS for any specification
IMPORTANT NOTICE:
to prevent unauthorized use or distribution of caterpillar anuals and intellectual property
rights, in accordance with the rules defined with Caterpillar Work Tool inc., this anual is
printed WITHOUT drawings.
WARNING:
Before using this anual, please access SIS and print the following docu ents:
Electric sche atic
Hydraulic sche atic
558-8894
560-3923
558-2722
562-6221
356-8134
490-2714
Division: Tecnoter srl Hp two ways, two
pumps. Basic ver.
ILBJ
O KEL
CAT 330NG
Reach – 3,2 mt
Page 2/16 Rev: 1.1_En –
05/03/2020

Index
INTRODUCTION................................................................................................................................4
Scope of the manual.........................................................................................................................4
How to read the manual...................................................................................................................5
Preservation of the manual..............................................................................................................6
Update of the manual.......................................................................................................................6
Addressees.......................................................................................................................................6
GENERAL INFORMATION...............................................................................................................7
Manufacturer identification.............................................................................................................7
INSTALLATION PROCEDURE.........................................................................................................8
Line Gp stick – line Gp oom..........................................................................................................9
Line Gp front..................................................................................................................................11
Electronic set-up............................................................................................................................15
CONTACTS.......................................................................................................................................16
Division: Tecnoter srl Hp two ways, two
pumps. Basic ver.
ILBJ
O KEL
CAT 330NG
Reach – 3,2 mt
Page 3/16 Rev: 1.1_En –
05/03/2020

INTRODUCTION
Scope of the manual
This instruction manual is part of the system and it provides all the necessary information to:
•manipulation of the system, packed and unpacked in safety conditions
•correct assem ly of the system
•thorough knowledge of its operation and its limits;
According to the current regulations, the responsible of the depart ents where this syste
will be asse bled ust read carefully the content of this instruction anual and ake sure
that the e ployees read it.
Ti e spent for this purpose will be rewarded by the correct functioning of the syste and by
its use in safety conditions.
This document assumes that the plants where this system will e set comply with the current safety
regulations and hygiene conditions.
Instructions, drawings and documentation contained in this manual are reserved and intellectual
property of the manufacturer, and they cannot e fully or partially reproduced.
If the manufacturer made any change in this manual, the customer must verify that only updated
versions of it would e present in site where the system is used.
Division: Tecnoter srl Hp two ways, two
pumps. Basic ver.
ILBJ
O KEL
CAT 330NG
Reach – 3,2 mt
Page 4/16 Rev: 1.1_En –
05/03/2020

How to read the manual
Manual is divided into autonomous chapters, and it is addressed to assem lers with the necessary
skills to operate on the system in safety conditions.
The instruction manual is composed y a cover, a ta le of contents and a series of chapters
(sections).
PAGE NUMBERING
Co pany Logo Product Na e Model Serial no. Page no. Revision no.
TABLES NUMBERING
Every ta le is num ered progressively
Num ering starts from “1” at every section.
Num ering is composed as follows:
ABBREVIATIONS
Sect. = Section
Ch. = Chapter
Par. = Paragraph
Pag. = Page
Fig. = Figure
Ta . = Ta le
UNIT OF MEASURE
Units from the International System of Units (SI)
Division: Tecnoter srl Hp two ways, two
pumps. Basic ver.
ILBJ
O KEL
CAT 330NG
Reach – 3,2 mt
Page 5/16 Rev: 1.1_En –
05/03/2020
LOGO NAME MODEL S/N and YEAR 5/36 REV. - DATE

Preservation of the manual
Instruction manual should e carefully preserved and it has to accompany the system in every
change of ownership. Preservation should e facilitated y a careful handling, with clean hands and
it shouldn't e put on dirty surfaces.
You don't have to eliminate, tear or change any part. Manual has to e filed in an environment
without humidity and heat and near the system it refers to.
Manufacturer can supply further copies of the instruction manual on demand of the User.
Update of the manual
Manufacturer has the right to modify and make improvements to the system without
communicating it to the customers, and without updating the manual already in hands of the user.
Moreover, the manufactures has to send the updated manual for any agreed change of the system at
the customer's site.
User is responsi le for changing the old chapters, the cover and the ta le of contents with the new
ones in every owned copy.
Addressees
This manual addresses to the operator, the assem ler and the maintenance technicians.
OPERATOR: one or more people that assem ly or do the maintenance of a system;
QUALIFIED PERSONNEL OR OPERATOR: people that attended specialization courses and
that have experience in assem ly and maintenance of the system.
Qualification of addressees
The system is intended for industrial and therefore professional use, so its use is addressed to
qualified technicians that:
•are of age;
•are physically and psychically apt to do technically difficult jo s;
•have een properly instructed on use and maintenance of the system;
•are judged y the employer as suita le to do the designed jo ;
•have the skill of assem ly and operating the specific type of equipment;
•have familiarity with the specific regulations of the matter.
Division: Tecnoter srl Hp two ways, two
pumps. Basic ver.
ILBJ
O KEL
CAT 330NG
Reach – 3,2 mt
Page 6/16 Rev: 1.1_En –
05/03/2020

GENERAL INFORMATION
Manufacturer identification
Manufacturer
Tecnoter srl a socio unico
VAT: IT13072070157
Head office
P.zza Eleonora Duse 3
20121 Milano
Italy
Production site
Via Carlo Al erto dalla Chiesa 6
20098 San Giuliano Milanese (MI)
Italy
After sales service / Spare parts
Via Carlo Al erto dalla Chiesa 6
20098 San Giuliano Milanese (MI)
Italy
CONTACTS:
Tel: [phone] / .9339 /.9305
Fax: [phone]
[email protected]
[email protected]
www.tecnotergroup.com
Division: Tecnoter srl Hp two ways, two
pumps. Basic ver.
ILBJ
O KEL
CAT 330NG
Reach – 3,2 mt
Page 7/16 Rev: 1.1_En –
05/03/2020

INSTALLATION PROCEDURE
TOP IMPORTANT
This system is not identical to the standard CAT system.
Any reference to CAT pict or documentation has to e considered as an indication only.
Carefully follow this anual to install the syste on the host achine
Attention:
Be sure to have understood the installation manual efore the installation of the system.
Dou le check each hydraulic installation efore operate the system.
Attention:
In case of local laws or restrictions were applica le on the use of this upgrade kit, the
operator must strictly o serve them.
Division: Tecnoter srl Hp two ways, two
pumps. Basic ver.
ILBJ
O KEL
CAT 330NG
Reach – 3,2 mt
Page 8/16 Rev: 1.1_En –
05/03/2020

Line Gp stick – line Gp boom
1. Using the provided clamps, olts and washers, install the tu e 253-6453 with valve 389-2407 on the stick (Lh
side), then connect the hose 253-6558 to the tu e just installed
2. Using the provided clamps, olts and washers, install the tu e 253-6454 with valve 389-2407 on the stick (Rh
side), then connect the hose 253-6562 to the tu e 253-6458
Division: Tecnoter srl Hp two ways, two
pumps. Basic ver.
ILBJ
O KEL
CAT 330NG
Reach – 3,2 mt
Page 9/16 Rev: 1.1_En –
05/03/2020
Print SIS page
356-8134

3. Using the provided olts and washers, install the plates 517-4239 and 262-3522 on the oom
4. Install the plates 153-8798 as indicated on SIS page
5. Using the provided clamps, olts and washers, install the Rh line 556-1397 plus 556-1398 on the Rh side of the
oom
6. Connect the hose 356-8077 to the Rh line, rear side
7. Using the provided clamps, olts and washers, install the Lh line 556-1395 plus 556-1396 on the Lh side of the
oom
8. Connect the hose 282-5760 to the Lh line, rear side
9. Connect the oom tu es to the stick hoses
Division: Tecnoter srl Hp two ways, two
pumps. Basic ver.
ILBJ
O KEL
CAT 330NG
Reach – 3,2 mt
Page 10/16 Rev: 1.1_En –
05/03/2020
Print SIS page:
562-6221

Line Gp front
1. Install the auxiliary valves 555-8147 on the Rh and Lh side of the main control valve, etween control valve
and Cover-Gp-valve-end
2. referring the SIS page 490-2714, connect the harnesses as indicated
WARNING: harnesses, valves 555-8147 with rods, seals and accessories are not included in the kit
Division: Tecnoter srl Hp two ways, two
pumps. Basic ver.
ILBJ
O KEL
CAT 330NG
Reach – 3,2 mt
Page 11/16 Rev: 1.1_En –
05/03/2020
Print SIS pages
560-3923
558-8894
490-2714

3. Install the support 561-0181TEC on the left part of the frame
4. Install the support 561-0182TEC on the right part of the frame
5. Identify the lock BLCK1GC. Fit the adapter AD166-MDOF and the Tee EGIL-FDOF-MDOF-MFOD on the
adapter. Then install the group on he support 561-0181 already a oard
6. Using the adapter TM1516F916, install the pressure sensor 338-6971
7. Connect the pressure sensor to the harness 558-5959 - left ranch.
8. Using the hose F12H-F40F-L4126-A1100-76 (548-4580), connect the lock BLCK1GC to the upper port of
the valve 555-8147 tank side
9. Using the hose F12H-F40F-L4126-A700-180 (548-4583), connect the lock BLCK1GC to the upper port of
the valve 555-8147 ca in side
10. Connect the hose 282-5760 to the lock BLCK1GC
Division: Tecnoter srl Hp two ways, two
pumps. Basic ver.
ILBJ
O KEL
CAT 330NG
Reach – 3,2 mt
Page 12/16 Rev: 1.1_En –
05/03/2020
Print SIS pages
560-3923
WARNING: illustration for reference only.
So e parts have been replaced by Tecnoter parts
Strictly follow this anual
AD166-MDOFTM1516F916

11. Identify and prepare on a desk the following parts:
1. lock BLCK114GCFP
2. adapter BA114330320NG
3. three seals OR114
4. valve 442-0234
5. adapter FL1146WOR-1143WOOR
6. el ow NORL-M9SI-MDOF
7. adapter N000-MDBB-FDSC
8. support SLR330320NG
9. VEI12X30: connection FL1146WOR-1143WOOR to 442-0234
10. VEI12X30: connection BA114330320NG to 442-0234
11. VEI12x160: connection hose 282-5760 to BLCK114GP
12. BTE12X30 with washers WA12: connection SLR330320NG to BLCK114GCFP and 442-0234
13. BTE8X20 with washer WA8: connection BA114330320NG to SLR330320NG
Assem ly the group following the next picts
Division: Tecnoter srl Hp two ways, two
pumps. Basic ver.
ILBJ
O KEL
CAT 330NG
Reach – 3,2 mt
Page 13/16 Rev: 1.1_En –
05/03/2020
NORLM9SIMDOF
SLR320330NG
442-0234 Option
FL1146WOR-
1143WOOR
BLCK114GCFP BA114330320NG N000MDBBFDSC

12. Install the provided Tee EGIL-FDOF-MDOF-MFOD on the el ow as shown
13. Install the group on the support 561-0182
14. Install the pressure sensor 338-6971 on the adapter N000-MDBB-FDSC
15. Connect the pressure sensor to the harness 558-5959 - right ranch
16. Using the hose F20F-L4206-L4203-A1730-266 (558-4285), connect the adapter valve 442-0234 to the
discharge point of the pipe 516-9236 already a oard
WARNING:
On certain arrangements, the pipe 516-9236 may e not present and replaced y the pipe 516-9234.
In the case, convert the existing 516-9234 in 516-9236 welding the provided flange- lock and drilling in
correspondence of the flange hole. Refer to the page 516-7669.
NOTE: the threaded oss opposite to the flange has not to e applied and it is not provided.
Conta ination control: be sure to well clean the pipe after drilling and block welding.
17. Using the hoses F12H-L4126-F90F-A0850-255 and F12H-L4126-F90F-A1600-203, connect the Tee to the
lower port of the valves 555-8147
18. Connect the hose 356-8077 to the lock BLCK114GCFP using the olt VEI12X160
19. Fix the hose support 520-3045 with clip where indicated in SIS page
Division: Tecnoter srl Hp two ways, two
pumps. Basic ver.
ILBJ
O KEL
CAT 330NG
Reach – 3,2 mt
Page 14/16 Rev: 1.1_En –
05/03/2020

Electronic set up
Using the ET interface, set up the Auxiliary system – One way, one pump, mechanical relief, asic version.
Pressure functionality according to the SIS indication and machine configuration.
WARNING:
as this is a Pri e version (basic) kit, so e option features as speed reductions, pressure sensors, etc. are not
i ple ented, even in case of pressure sensor has been included in the kit.
Please double check the set up configuration before operate the achine and verify that all options are
indicated as “Not installed”.
Please set up the ECM as follow
Machine appl.: Multiproc
Total load pressure sensors: 2
Attachment valve #1 and #2 configuration: one or two ways
ATT Valve #3, #4: not installed
Varia le relief #1 and #2: not installed
Multi function with com ined attachments: not installed
Return filter: not installed
Solenoid varia le relief (E-RV1, E-RV2): not installed
Activation: Rh modulation handle (or switch if availa le and preferred)
Division: Tecnoter srl Hp two ways, two
pumps. Basic ver.
ILBJ
O KEL
CAT 330NG
Reach – 3,2 mt
Page 15/16 Rev: 1.1_En –
05/03/2020

CONTACTS
Please don't hesitate to contact our technical service for any further detail.
Thank you for choosing Tecnoter products
Tecnoter Group
Offices:
Piazza Eleonora Duse, 3
20121 Milan
Italy
Facility:
Via Dalla Chiesa, 6
20098 San Giuliano Milanese
Italy
We : www.tecnotergroup.com
email: [email protected]om
Tech.: [e-mail]
Phone: [phone] / .9339 / .7605
Fax: [phone]
Division: Tecnoter srl Hp two ways, two
pumps. Basic ver.
ILBJ
O KEL
CAT 330NG
Reach – 3,2 mt
Page 16/16 Rev: 1.1_En –
05/03/2020