TECNOTER O Series User manual

ILAE / ILA
ILAE / ILA
HP
HP
ONE
ONE
WAY
WAY
,
,
ONE
ONE
PUMP
PUMP
– BASIC VERSION
– BASIC VERSION
SERIES
SERIES
O
O
HOST
HOST
MACHINE
MACHINE
CAT 320 NG
CAT 320 NG
Reach boom 489-2981
Stick 2,9 mt 356-8117
Installation manual
Division: Tecnoter srl Hp one way, one
pump. Basic ver.
ILAE / ILA
O
CAT 320NG
Reach – 2,9 mt
Page 1/15 Rev: 1.1_En –
19/07/2019

A TTENTION :
Some parts are supplied already assembled and can be installed as “group”
More then one hose connected on a same port means the presence of an external Tee.
Any kit connected to the main controller needs the corresponding computer set up.
Refer to SIS for any specification
I MPORTANT NOTICE :
to prevent unauthorized use or distribution of caterpillar manuals and intellectual property
rights, in accordance with the rules defined with Caterpillar Work Tool inc., this manual is
printed WITHOUT drawings.
WARNING:
Before using this manual, please access SIS and print the following documents:
Electric schematic
Hydraulic schematic
552-5468
564-5033
490-2711
551-6783
356-8117
489-2981
Division: Tecnoter srl Hp one way, one
pump. Basic ver.
ILAE / ILA
O
CAT 320NG
Reach – 2,9 mt
Page 2/15 Rev: 1.1_En –
19/07/2019

Index
INTRODUCTION................................................................................................................................4
Scope of the manual.........................................................................................................................4
How to read the manual...................................................................................................................5
Preservation of the manual..............................................................................................................6
Update of the manual.......................................................................................................................6
Addressees.......................................................................................................................................6
GENERAL INFORMATION...............................................................................................................7
Manufacturer identification.............................................................................................................7
INSTALLATION PROCEDURE.........................................................................................................8
Line Gp stick – line Gp boom..........................................................................................................9
Line Gp front and pump.................................................................................................................11
Electronic set-up............................................................................................................................16
Testing and adjusting.....................................................................................................................17
Division: Tecnoter srl Hp one way, one
pump. Basic ver.
ILAE / ILA
O
CAT 320NG
Reach – 2,9 mt
Page 3/15 Rev: 1.1_En –
19/07/2019

INTRODUCTION
Scope of the manual
This instruction manual is part of the machine and it provides all the necessary information to:
• manipulation of the machine, packed and unpacked in safety conditions
• correct assembly of the machine
• thorough knowledge of its operation and its limits;
According to the current regulations, the responsible of the departments where this system
will be assembled must read carefully the content of this instruction manual and make sure
that the employees read it.
Time spent for this purpose will be rewarded by the correct functioning of the machine and by
its use in safety conditions.
This document assumes that the plants where this system will be set comply with the current safety
regulations and hygiene conditions.
Instructions, drawings and documentation contained in this manual are reserved and intellectual
property of the manufacturer, and they cannot be fully or partially reproduced.
If the manufacturer made any change in this manual, the customer must verify that only updated
versions of it would be present in site where the machine is used.
Division: Tecnoter srl Hp one way, one
pump. Basic ver.
ILAE / ILA
O
CAT 320NG
Reach – 2,9 mt
Page 4/15 Rev: 1.1_En –
19/07/2019

How to read the manual
Manual is divided into autonomous chapters, and it is addressed to assemblers with the necessary
skills to operate on the machine in safety conditions.
The instruction manual is composed by a cover, a table of contents and a series of chapters
(sections).
PAGE NUMBERING
Company Logo Product Name Model Serial no. Page no. Revision no.
TABLES NUMBERING
Every table is numbered progressively
Numbering starts from “1” at every section.
Numbering is composed as follows:
ABBREVIATIONS
Sect. = Section
Ch. = Chapter
Par. = Paragraph
Pag. = Page
Fig. = Figure
Tab. = Table
UNIT OF MEASURE
Units from the International System of Units (SI)
Division: Tecnoter srl Hp one way, one
pump. Basic ver.
ILAE / ILA
O
CAT 320NG
Reach – 2,9 mt
Page 5/15 Rev: 1.1_En –
19/07/2019
LOGO NAME MODEL S/N and YEAR 5/36 REV. - DATE

Preservation of the manual
Instruction manual should be carefully preserved and it has to accompany the machine in every
change of ownership. Preservation should be facilitated by a careful handling, with clean hands and
it shouldn't be put on dirty surfaces.
You don't have to eliminate, tear or change any part. Manual has to be filed in an environment
without humidity and heat and near the machine it refers to.
Manufacturer can supply further copies of the instruction manual on demand of the User.
Update of the manual
Manufacturer has the right to modify and make improvements to the machine without
communicating it to the customers, and without updating the manual already in hands of the user.
Moreover, the manufactures has to send the updated manual for any agreed change of the machine
at the customer's site.
User is responsible for changing the old chapters, the cover and the table of contents with the new
ones in every owned copy.
Addressees
This manual addresses to the operator, the assembler and the maintenance technicians.
OPERATOR: one or more people that assembly or do the maintenance of a machine;
QUALIFIED PERSONNEL OR OPERATOR: people that attended specialization courses and
that have experience in assembly and maintenance of the machine.
Qualification of addressees
The machine is intended for industrial and therefore professional use, so its use is addressed to
qualified technicians that:
• are of age;
• are physically and psychically apt to do technically difficult jobs;
• have been properly instructed on use and maintenance of the machine;
• are judged by the employer as suitable to do the designed job;
• have the skill of assembly and operating the specific type of equipment;
• have familiarity with the specific regulations of the matter.
Division: Tecnoter srl Hp one way, one
pump. Basic ver.
ILAE / ILA
O
CAT 320NG
Reach – 2,9 mt
Page 6/15 Rev: 1.1_En –
19/07/2019

GENERAL INFORMATION
Manufacturer identification
Manufacturer
Tecnoter srl a socio unico
VAT: IT13072070157
Head office
P.zza Eleonora Duse 3
20121 Milano
Italy
Production site
Via Carlo Alberto dalla Chiesa 6
20098 San Giuliano Milanese (MI)
Italy
After sales service / Spare parts
Via Carlo Alberto dalla Chiesa 6
20098 San Giuliano Milanese (MI)
Italy
CONTACTS:
Tel: [phone] / .9339 /.9305
Fax: [phone]
[e-mail]
[e-mail]
www.tecnotergroup.com
Division: Tecnoter srl Hp one way, one
pump. Basic ver.
ILAE / ILA
O
CAT 320NG
Reach – 2,9 mt
Page 7/15 Rev: 1.1_En –
19/07/2019

INSTALLATION PROCEDURE
TOP IMPORTANT
This system is not identical to the standard CAT system.
Any reference to CAT pict or documentation has to be considered as an indication only.
Carefully follow this manual to install the system on the host machine
Attention:
Be sure to have understood the installation manual before the installation of the system.
Double check each hydraulic installation before operate the system.
Attention:
In case of local laws or restrictions were applicable on the use of this upgrade kit, the
operator must strictly observe them.
Division: Tecnoter srl Hp one way, one
pump. Basic ver.
ILAE / ILA
O
CAT 320NG
Reach – 2,9 mt
Page 8/15 Rev: 1.1_En –
19/07/2019

Line Gp stick – line Gp boom
1. Using the provided clamps, bolts and washers, install the tube 253-6454 with valve 389-2407 on the stick (Lh
side), then connect the hose 5I-8510 to the tube just installed
2. Using the provided clamps, bolts and washers, install the tube 253-6453 with valve 389-2407 on the stick (Rh
side), then connect the hose 253-6445 to the tube 253-6453
Division: Tecnoter srl Hp one way, one
pump. Basic ver.
ILAE / ILA
O
CAT 320NG
Reach – 2,9 mt
Page 9/15 Rev: 1.1_En –
19/07/2019
Print SIS page
356-8117

3. Using the provided bolts and washers, install the plates 495-8338 and 153-8800 on the base of the boom
4. Using the provided bolts and washers, install the plate 495-8341 and 193-6066 on the stick-side of the boom
5. Install the plates 173-7995 and 153-8798 as indicated on SIS page
6. Using the provided clamps, bolts and washers, install the Rh line 521-4624 on the Rh side of the boom
7. Connect the hose 216-6589 to the Rh line, rear side
8. Using the provided clamps, bolts and washers, install the Lh line 513-3071 on the Lh side of the boom
9. Connect the hose 288-7502 to the Lh line, rear side
Division: Tecnoter srl Hp one way, one
pump. Basic ver.
ILAE / ILA
O
CAT 320NG
Reach – 2,9 mt
Page 10/15 Rev: 1.1_En –
19/07/2019
Print SIS page:
489-2981

Line Gp front
1. Install the auxiliary valve 555-8147 on the Rh side of the main control valve, between control valve and Rh
Cover-Gp-valve-end
2. referring the SIS pages 490-2711 and 551-6793, connect the harness 495-7716 and 527-1870
WARNING: harnesses, valve 555-8147 with rods, seals and accessories is not included in the kit
Division: Tecnoter srl Hp one way, one
pump. Basic ver.
ILAE / ILA
O
CAT 320NG
Reach – 2,9 mt
Page 11/15 Rev: 1.1_En –
19/07/2019
Print SIS page
564-5033
Print SIS page
490-2711
551-6783

Division: Tecnoter srl Hp one way, one
pump. Basic ver.
ILAE / ILA
O
CAT 320NG
Reach – 2,9 mt
Page 12/15 Rev: 1.1_En –
19/07/2019
Print SIS page
552-5468
WARNING: illustration for reference only.
Some parts have been replaced by Tecnoter parts
Strictly follow this manual

3. Install the support 530-2710TEC on the left part of the frame (it replace the ref. 16 552-7481 on page 552-
5468)
4. Install the block BLCK-16-16-1516 on the upper part of the support, keeping the threaded hole oriented to the
ground, then plug it using the provided plug TP1516
5. Install the support 530-2712TEC on the right part of the frame (it replace the ref. 16 552-7481 on page 552-
5468)
6. Install the block BLCK-1146-1146-1516 on the upper part of the support, keeping the threaded hole oriented to
the ground, then install the sensor 344-7392 with adapter or the provided plug TP1516 – according to the kit
version
7. Referring to the following image, install the support 492-2021TEC with the spacers SPBLCK
NOTE: in the basic-version-kit, the pressure sensor 344-7392 has not to be electrically connected, even if present.
Division: Tecnoter srl Hp one way, one
pump. Basic ver.
ILAE / ILA
O
CAT 320NG
Reach – 2,9 mt
Page 13/15 Rev: 1.1_En –
19/07/2019

8. Using the hose 558-0341TEC, connect the Lh block BLCK-16-16-1516 to the valve 555-8147 – upper port
9. plug the lower port of the valve 558-0341
10. Using the hose 212-5495TEC , connect the Rh block BLCK-1146-1146-1516 to the discharge point of the pipe
491-6082 already aboard.
NOTE:
the group composed by hose 552-7486 and pipe 519-8289 has been replaced by the hose 212-5495TEC as standard
CAT on 330 Next Gen machines
WARNING:
the pipe 491-6082 may be not present on certain arrangements.
In the case, convert the existing pipe (490-7854, ref. 3 page 491-6991) to 491-6082 applying the provided block.
Contamination control rule: be sure to well clean the pipe after drilling and block welding.
11. Fix the hose support SP1.14 where indicated by red arrow to preserve the hose integrity
Division: Tecnoter srl Hp one way, one
pump. Basic ver.
ILAE / ILA
O
CAT 320NG
Reach – 2,9 mt
Page 14/15 Rev: 1.1_En –
19/07/2019

Electronic set-up
Using the ET interface, set up the Auxiliary system – One way, one pump, mechanical relief, basic version.
Pressure functionality according to the SIS indication and machine configuration.
WARNING:
as this is a Prime version (basic) kit, some option features as speed reductions, pressure sensors, etc. are not
implemented, even in case of pressure sensor has been included in the kit.
Please double check the set up configuration before operate the machine and verify that all options are
indicated as “Not installed”.
Please set up the ECM as follow
Machine appl.: HAMMER
Total load pressure sensors: 0
Attachment valve #1 configuration: one or two ways
ATT Valve #2, #3, #4: not installed
Variable relief #1 and #2: not installed
Multi function with combined attachments: not installed
Return filter: not installed
Solenoid variable relief (E-RV1, E-RV2): not installed
Activation: Rh modulation handle (or switch if available and preferred)
Please don't hesitate to contact our technical service for any further detail.
Thank you for choosing Tecnoter products
Tecnoter Group
Offices:
Piazza Eleonora Duse, 3
20121 Milan
Italy
Facility:
Via Dalla Chiesa, 6
20098 San Giuliano Milanese
Italy
Web: www.tecnotergroup.com
info: [e-mail]
Tech.: [e-mail]
Phone: [phone] / .9339 / .7605
Fax: [phone]
Division: Tecnoter srl Hp one way, one
pump. Basic ver.
ILAE / ILA
O
CAT 320NG
Reach – 2,9 mt
Page 15/15 Rev: 1.1_En –
19/07/2019