TEM VS 5500 plus User manual

C
Dok. Nr. 111045 33/2007 "entwurf"
Operating manual
VS 5500 plus
Heating controller

2
Contents
Danger
The controller is electrically operated. In-
correct installation or repair attempts
may endanger life due to electric shock.
Installation and start-up of the controller
may only be carried out by trained and
qualified personnel. The controller and
accessories should not be opened.
Repairs may only be carried out by the
manufacturer.
Explanation of terms and
abbreviations, page 33
Symbols used
In this document the following symbols
are used:
Danger from electricity!
Important note requiring speci-
al attention!
Note/explanation!
1 Operation with the cover closed.............................................................................. 5
1.1 Select operating mode ................................................................................................ 5
1.2 Set room temperature temporarily............................................................................... 6
1.3 Party function/operating lock....................................................................................... 6
1.4 Activation of the holiday programme........................................................................... 7
1.5 Temporary interruption of the holiday programme ...................................................... 7
1.6 Activate the clock programme exception day.............................................................. 8
1.7 Heating limit ................................................................................................................ 8
1.8 Manual / emergency operation.................................................................................... 9
2 Operation with the cover open............................................................................... 10
2.1 Setting the date ......................................................................................................... 11
2.2 Setting the clock time ................................................................................................ 12
2.3 Check temperatures and operating mode................................................................. 13
2.4 Temporarily deactivation of room temperature influence .......................................... 13
2.5 Setting the weekly clock programme......................................................................... 14
2.6 Setting the clock programme exception day ............................................................. 15
2.7 Setting the room temperature ................................................................................... 16
2.8 Setting the automatic holiday programme................................................................. 17
3 Settings in the service level ................................................................................... 18
3.1 CLEAR function (reload factory settings) .................................................................. 18
3.2 Setting level 3 - Room temperature control mixed heating circuit............................. 19
3.3 Setting level 3 - Room temperature control direct heating circuit.............................. 21
3.4 Setting level 5 - Warm-water supply.......................................................................... 22
4 Settings in the coded service level........................................................................ 23
5 Constant values ...................................................................................................... 26
6 General points ......................................................................................................... 27
6.1 What makes up the VS 5500 plus?........................................................................... 27
6.2 What does the VS 5500 plus control?....................................................................... 27
6.3 Hydraulic .................................................................................................................. 27
7 Dimensions and installation................................................................................... 28
7.1 Installation VS 5511 plus........................................................................................... 28
7.2 Dimensions VS 5511 plus ........................................................................................ 28
7.3 Installation SR 5811 .................................................................................................. 29
7.4 Dimensions SR 5811 ............................................................................................... 29
7.5 Start-up ..................................................................................................................... 30
7.6 Electrical installation diagram ................................................................................... 30
8 Help in solving problems........................................................................................ 31
9 Technical data ......................................................................................................... 32
9.1 Technical data SR 5811............................................................................................ 32
9.2 Technical data VS 5511 plus .................................................................................... 32
9.3 Sensor resistance values .......................................................................................... 33
9.4 Explanation of terms and abbreviations .................................................................... 33

3
Boiler requirement DHW request
Party function
Days:
1=Monday
2=Tuesday etc.
= normal, = comfort, = reduced
Time bar
temperature-/
time process of the
actual day
Arrow marks the
selected mode
= Boiler
= Flow
= DHW
= Room
= Outside
measured
temperatures of:
Roomtemperature
heating mode
adoption
(with the right
rotary knob)
Daytime
Domestic hot water production
on/off
Time bar:
The selected heating program is shown
Comfort modus
Normal modus
Reduced modus
b1
Time bloc 1
b3
Time bloc 3
Clapet closed Claped open
Tendency mixing valve
OPEN
CLOSE
Heating circuit pump
desired room temperature:
b2
Time bloc 2
Display und operating elemente

4
Notes:Display und Bedienelemente

5
1 Operation with the cover closed
1.1 Select operating mode
Cover closed 12
The required operating mode can be sel-
ected using the left rotary knob.
The arrow to the left in the display shows
which operating mode is active.
Example:
1. The arrow marks the weekly clock
programme .
2. In order to change to the operating
mode Heating, the left rotary knob
should be turned to the symbol .
Operating modes:
All settings are valid for both
heating circuits, mixed and direct
at the same time!
Weekly clock programme • Automatic changeover from heating to
warm-water heating - reduced operation
Clock programme exception day • After running, the programme returns
automatically to the weekly clock pro-
gramme
Heating • No clock programme
• Heating/warm-water heating is carried
out continuously according to the set
value.
Reduced heating • No clock programme
• Reduced heating is carried out according
to the set value
• No warm-water heating
Holiday • Heating/Warm-water heating OFF
• Frost/room protection function active
Heating OFF / Summer operation • Heating is OFF
• Warm-water heating is active according
to the weekly clock programme.
• Frost/room protection function active
Manual/emergency operation • Heat generator continually ON
(as per boiler thermostatt setting)
• Heating circuit pump continually ON
• Warm-water heating continually ON
Check boiler temperature thermostat!
Operate the mixer manually!
Request help from an expert!
A blinking symbol shows that in addition to the current operating mode,
a further function has been temporarily activated.
Warm-water heating is always active parallel to heating in the selected operating
mode and starts earlier by the set time period (factory setting, 60 mins.).
Weekly clock programme Heating

6
1.2 Set room temperature temporarily
Cover closed
The room temperature can be set tem-
porarily using the right rotary knob.
This adjustment can be made in all
operating modes except:
• Reduced heating (also in clock pro-
gramme)
• Holiday programme
• Summer operation
• Manual operation
The room temperature adjustment is no
longer valid if another operating mode is
selected or after a date change.
If the arrow in the clock pro-
gramme reaches the lowest point, re-
duced heating is activated. This
function is no longer valid if another
operating mode is selected or after
end of the heating period.
1.3 Party function/operating lock
Cover closed
Party function
Using the push button, heating can be
temporarily switched on during the re-
duction phase, the party symbol
blinks. If the party function is activated
during heating, the party symbol
appears.
When switching to reduced heating, the
party symbol blinks until the end of the
reduced heating period.
The duration of the party function is set
in setting 3:09.
The party function can be stopped at any
time by pushing the button again.
Operating lock
The active operating lock makes it im-
possible to change settings by mistake.
The operating lock is valid for all
functions
• Press the push button for 5 seconds
until all arrows to right and left of the
display are shown.
• In order to release the operating lock,
the button must be pushed again for
5 seconds until the arrows to the left
and right of the display can be seen.
The desired temperature is temporary
set on 19 ˚C
The desired temperature is temporary
set on 21 ˚C
The symbol of the party function
is blinking

7
1.4 Activation of the holiday programme
Cover closed
The holiday programme can be acti-
vated in two ways:
1. Select the operating mode "Holiday"
using the left rotary knob.
2. Select the automatic holiday
programme, see "2.8 Setting the
automatic holiday programme", page
17.
Active operating modes
• Heating/warm-water heating OFF
• (Frost/room protection active)
The room protection temperature
which is valid for the holiday
programme, is set under coded
settings 3:10.
1.5 Temporary interruption of the holiday programme
Cover closed
The holiday programme can be
interrupted in two ways:
1. Activate party function, see "1.3
Party function/operating lock",
page 6.
2. Select the operating mode Weekly
clock programme or Clock
programme exception day .
At the next change to reduced hea-
ting within the automatic holiday pro-
gramme, the controller returns
automatically to this setting.
If the operating mode Heating
and , is selected, it must be
changed manually back to .
A blinking symbol indicates that
another function has been selected
temporarily.
The function of the blinking symbol/
arrow is currently active.

8
1.6 Activate the clock programme exception day
Cover closed 1
1. Select the operating mode Clock
programme exception day
with the left rotary knob.
If the Clock programme exception day
is set before 17.00 hrs, it is valid for the
whole day. If it is set after 17.00 hrs, it
becomes active on the following day, the
arrow stays on and blinks on
or . The operating mode
Clock programme exception day is
reset at the next change of date.
Warm-water heating is always ac-
tive parallel to heating in the selected
operating mode and starts earlier by
the set time period (setting 5:67;
factory setting, 60 mins.).
1.7 Heating limit
Cover closed 12
1. As soon as the outside temperature
is higher than the set Heating limit
for heating (Setting 3:04), the
controller switches to Heating OFF/
Summer operation .
The pump runs delayed to the value
in the setting 7:03.
When the temperature drops 2 K
below the Heating limit for heating,
heating operation is switched on
again.
2. As soon as the outside temperature
has climbed above the value set for
Heating limit reduced operation
(setting 3:05), the controller swit-
ches to reduced operation mode
Heating OFF/Summer operation
. Further functions are as descri-
bed above.
3
3. Switch off heating:
Using the left rotary knob, select the
function Heating OFF/Summer ope-
ration .
C C
C

9
1.8 Manual / emergency operation
The temperature of the boiler
thermostat must be checked before
the operating mode Manual /
emergency operation is selected!
With floor heating, the boiler thermo-
stat temperature must not be higher
than max. 50 °C.
Cover closed 1
The operating mode Manual/emergen-
cy operation can be selected in two
ways:
1. Using the left rotary knob, select the
operating mode Manual/emergency
operation .
The clock time, day of the week
and the room temperature display will
be updated. Other data remains
unchanged.
2. Interruption of the connection
between the SR 5811and the
VS 5511.
This can be done with a switch. In this
way, the SR 5811 is disconnected from
the electricity supply.
2
Communication between the SR 5811
and the VS 5511 plus is interrupted.
After around 60 secs., the VS 5511 plus
starts to function in Manual/emergency
operation .
• The heat generator temperature is
controlled by the boiler thermostat.
• The heating circuit pump is continu-
ally active.
• The warm-water heating function is
continually active.
• The mixer can be operated manually.
The operating mode Manual/emergen-
cy operation can fulfil two tasks:
1. During start-up by a qualified expert,
functioning of the boiler function can
be checked.
(Heating limit exceeded ).
2. In an emergency, it allows the user a
limited heating operation with warm-
water supply. .
In an emergency, call in
a qualified expert.
C
VS 5511 SR 5811
OpenTherm
BUS
Manual
emergency operation

10
2 Operation with the cover open
Open the cover
Left rotary knob
The links to functions shown on the
display can be selected.
Right rotary knob
The right rotary knob has two functions:
1. Selection of functions shown on the
right of the display.
2. Changing the set values after selec-
tion using the push-button.
Push-button
The push-button has two functions:
1. Change settings.
2. Temporary deactivation of room
influence.
RESET
The electricity supply to the controller is
interrupted for a short time so that the
data can be reloaded.
CLEAR
By pushing the CLEAR button, the set-
tings and the clock programme can be
reset back to the factory settings.
(See chapter 2.5, page 14 and Chapter
3.1, page 18.)
Functions on the left-hand side:
All settings are valid for both
heating circuits, mixed and direct
at the same time!
Date and time
Query data
Weekly clock programme
Clock programme exception day
normal, comfort, reduced
Holiday programme
Service level (further settings)
Functions on the right-hand side:
Date
Time
Start of holiday programme
End of holiday programme
Room controlled heating
Room & weather-controlled heating
Weather-controlled heating
Button
Left rotary knob
RESET CLEAR
Right rotary knob

11
2.1 Setting the date
Open the cover 12
1. Using the left rotary knob, select the
function . The right-hand arrow
is already at .
2. Push the button, the date blinks.
3. The date can now be set by turning
the right rotary knob.
4. The new date must be confirmed by
pushing the button.
Rapid turning of the knob makes
the setting go faster!
34
Year
Month
Day

12
2.2 Setting the clock time
Open the cover 12
1. Select the function with the left
rotary knob.
2. Select the function Time with the
right rotary knob.
3. Press the push-button, the time dis-
play blinks.
4. The time can now be set using the
right rotary knob.
5. Confirm the new time with the push-
button.
Rapid turning of the knob makes
the setting go faster!
34
5
Year
Month
Day Daytime

13
2.3 Check temperatures and operating mode
Open the cover 12
1. The function is selected.
• Select the required temperature with
the right rotary knob.
• The corresponding set value can be
shown on the upper line by pressing
the push-button.
The value for outside temperature
shown in the display remains
unchanged.
Checking the heating circuit
operating mode:
2. Continue to turn the left rotary knob.
• The current operating mode for the
heating circuit is shown
The following operating modes can be
shown :
Invalid measuring values are shown
as !
2.4 Temporarily deactivation of room temperature
influence
Cover open
1. Switch off room temperature
influence:
Hold the push-button pressed for five
seconds until the arrow jumps to the
lowest symbol.
2. Switch on room temperature
influence:
Hold the push-button pressed again
for five seconds until the right-hand
arrow has returned to the originally
selected function or ...
• at the next change to reduced hea-
ting, the arrow jumps automatically
back to the original function.
If the room temperature has been
reached and the function Room influ-
ence or Room compensation is
selected, it may be too cold in the
other rooms. In this situation, the
room temperature influence can be
temporarily deactivated.
Measured temperatures:
= Generator temperature
=Flow temperature
=Domestic hot water temperature
=Ambient temperature
=Outside temperature
Setpoint value
1.
2.
The inquiry of the operating mode refers
to the current heating circuit
0 = OFF 4 = Comfort
1 = Frost protection 5 = Pre-heating
2 = Reduced heating 7 = Manual
3 = Heating

14
2.5 Setting the weekly clock programme
Open the cover 12
1. Select the function with the left
rotary knob.
2. Select the required day/time period
with the right rotary knob.
• Confirm the day selected with the
push-button.
3. Select the required heating tempera-
ture or with the right rotary
knob. ( does not appear)
• Confirm the selected heating tempe-
rature with the push-button.
4. Set the starting time for the time
period b1 with the right rotary knob.
• Confirm this setting with the push-
button.
34
5. Set the finishing time for the time
period b1 with the right rotary knob.
• Confirm this setting with the push-
button.
Points 3 to 5 must be repeated for the
time periods b2 and b3.
Unused time periods should be set to the
same start and finishing time and confir-
med using the push-button.
Programme other days or daily periods
as per points 2 to 5.
The programme is only saved
(memorised) after all time periods b1,
b2, b3 have been set and confirmed
with the push-button.
The newly programmed time bars are
then shown.
56
Resetting of factory values for the
weekly clock programme
6. Using a fine point, press the CLEAR
button until the time bars on the
display jump back to the factory
settings.
Factory settings for the weekly clock programme:
Day bloc with 5 days
(1=Monday, 2=Tuesday etc.)
Time program period,see page 3
1.
2.
=normal, =comfort
b1, b2 or b3 are referring to the time
program period
1.
2.
Start heating period
"blinks"
1.
2.
Stop heating period
"blinks"
1.
2.
Daily periods Room heating Warm-water supply
Week day Display normal reduced On Off
Mo-Fr 06.00 22.00 05.00 22.00
Sa-Su 07.00 23.00 06.00 23.00

15
2.6 Setting the clock programme exception day
Open the cover 12
1. Select the function using the
left rotary knob.
• Confirm the selection with the push-
button.
2. Select the required heating tempera-
ture or using the right rotary
knob. ( is not shown).
• Confirm the heating temperature set-
ting with the push-button.
3. Select the starting time for the time
period b1 using the right rotary knob.
• Confirm the setting with the push-
button.
4. Select the finishing time for the time
period b1 using the right rotary knob.
• Confirm the setting with the push-
button.
34
Points 2 to 4 must be repeated for the
time periods b2 and b3.
Unused time periods should be set to the
same start and finishing time and confir-
med using the push-button.
The programme is only saved
(memorised) after all time periods b1,
b2, b3 have been set and confirmed
with the push-button.
The newly programmed time bars are
then shown.
5
Reloading of factory values for the
clock programme exception day
5. Using a fine point, press the CLEAR
button until the time bars on the dis-
play jump back to the factory set-
tings.
Factory settings for the clock programme exception day:
Time program period,see page 3
1. 2.
=normal, =comfort
b1, b2 or b3 are referring to the time
program period
1.
2.
Start heating period
"blinks"
1.
2.
Stop heating period
"blinks"
1.
2.
Room heating Warm-water supply
normal comfort reduced On Off
08.00-17.00 17.00-23.00 23.00-08.00 07.00 23.00

16
2.7 Setting the room temperature
Open the cover 12
1. Select the function with the left
rotary knob.
2. Using the right rotary knob, select the
room temperature , or to
be changed.
3. Activate the setting with the push-
button. The temperature display
blinks.
4. Set the required room temperature
using the right rotary knob.
5. Confirm this setting with the push-
button.
34
5
Room temperature =normal, =comfort, =reduced

17
2.8 Setting the automatic holiday programme
Open the cover 12
1. Select the function using the left
rotary knob.
2. Press the push button, the datum
blinks.
• The arrows indicate the functions
Start holiday programme and
Date .
3. Using the right rotary knob, enter the
date for the start of the holiday
period.
• Confirm this with the push-button.
The arrow jumps to the function End
holiday programme .
4. Enter the date for the end of the holi-
day period using the right rotary
knob. Confirm the setting with the
push-button. The arrow jumps to the
function Time .
34
5. Using the right rotary knob, enter the
time for the end of the holiday period.
• Confirm the setting with the push-
button. The holiday programme is
saved.
To interrupt the holiday programme,
see "1.5 Temporary interruption of the
holiday programme", page 7.
Check the holiday programme:
1. Select the function .
2. Using the right rotary knob,
• start of the holiday period,
• end of the holiday period and
• the time for the end of the holiday
period, can be checked.
Delete the holiday programme:
1. Select the function .
2. Press the push-button twice to arrive
at point 4.
3. Turn the right rotary knob to the left
until - - - is shown in the display.
4. Confirm this by pressing the push-
button. The holiday programme has
been deleted.
The room protection temperature
which is valid for the holiday
programme can be set in the coded
setting 3:10.
5
Year
Month
If " - - -" appears, no vacation program is
active
Start
Day
Date
1.
2. 1.
2.
1.
2.

18
3 Settings in the service level
Open the cover 12
1. Select the function using the
left rotary knob.
• Press the push-button, the arrow to
the right in the display blinks.
2. Set the required control strategy
using the right rotary knob.
• Confirm the setting with the push-but-
ton.
3. Using the right rotary knob, all further
settings can be selected in series,
first from the mixed heating circuit
and then those from the direct heating
circuit .
The following settings are shown: HK 3
3:00 = Control strategy
3:01 = Flow temperature at an out-
side temperature of 20 °C
3:02 = Steepness of heating curve
3:03 = Max. flow temperature
3:04 = Heating limit when heating
3:05 = Heating limit when reduced
3:06 = Pre-heating time (optimised)
3:07 = Room temp. influence
3:08 = Heating limit as per flow
temperature set value
5:02 =
5:67
Warm-water temp. set value
Warm-water pre-heating time.
3.1 CLEAR function (reload factory settings)
WARNING:
Unintentional use of the CLEAR but-
ton deletes plant-specific settings
which can lead to malfunctioning of
the system.
Open the cover
1. Using the left rotary knob, select the
function .
2. Press the CLEAR button with a fine
point.
When the CLEAR button is
pushed, all coded and uncoded
settings are simultaneously reset to
the factory settings.
1. 2.
outside temperature leading
outside temperature leading with
room temperature compensation
room temperatur leading
1.
2.
gemischter Heizkreisdirekter Heizkreis
1. 2

19
3.2 Setting level 3 - Room temperature control
mixed heating circuit
Set-
ting
Function Setting
range
Factory
setting
Unit Start-up date: Adjustment
date:
3:00 Control strategy -
= Weather control only Selection criterion:
Configuration:
Room temperature cannot be measured
Connect outside temperature sensor
= Room control only Selection criterion:
Configuration:
Outside temperature cannot be measured
Install room sensor in reference room
= Weather control with room influence Selection criterion:
Configuration:
Measurement of outside/room temperature
possible; external heat influences such as
sun, open fire place, etc.
Install room sensor in reference room
Connect outside temperature sensor
3:01 Flow temperature at outside temperature of 20°C 10÷80 25 °C
The set value for flow temperature at an outside temperature of 20°C is set here (base point).
The heating curve
3:02 Steepness of heating curve 0.0÷5.0 1.2 -
The heating curve shows the relationship between the heating flow and the outside temperature.
3:03 Maximum flow temperature 30÷90 75 °C
The flow temperature should not be higher than the set value.
This is not a safety function! When safety functions are required, e.g. with floor heating, an additional flow
safety thermostat to control the pump switch must also be installed.
3:04 Heating limit during heating 0÷40 20 °C
If the outside temperature exceeds the set value for heating, , the heating circuit switches to summer operation .
The pump runs at a reduced rate according to the value set in 7:03. When the temperature drops to 2K below the set value,
heating is started again.
-15 -10 -5 0
5
10
15
20
25
5
15
25
35
45
55
65
75
85
˚C
˚C
25 ˚C
3: 03
0
0.4
0.8
1.2
1.6 2.0 2.4 3.0 4.0 5.0
Flow temperature
3:02
Roomtemperature
setpoint
15 ˚C
3:01
-20
Outside temperature

20
3.2 Setting level 3 - Room temperature control
mixed heating circuit
Set-
ting
Function Setting
range
Factory
setting
Unit Start-up date: Adjustment
date:
3:05 Heating limit during reduced operation -10÷20 10 °C
Only in the clock programme!
If the outside temperature exceeds the set value for reduced heating operation , the heating circuit switches to summer
operation . The pump runs at a reduced rate according to the value set in 7:03. When the temperature drops to 2 K below
the set value, reduced heating operation is started again.
3:06 Preheating time (optimisation) 0÷990 0 min
This ensures that the room temperature has nearly reached the set value already at the start of the heating period.
The set value (in minutes) indicates the time difference between start of preheating and start of the heating period.
The set value is accepted 100% at temperatures of -10 °C and below; at temperatures of + 20 °C and above, to 0 %.
Recommended setting: Floor heating 240; radiator heating 180.
3:07 Room temperature influence 0÷20 4 K/K
If the measured room temperature deviates from the set value, (e.g. due to other heat sources such as sunshine), the con-
troller corrects the flow temperature by a corresponding value. The set value indicates the number of Kelvin flow temperature
correction with a room temperature deviation of 1 K.
Higher room temperature = reduced flow temperature
Lower room temperature = increased flow temperature.
0 = no compensation
1-3 = weak
4-6 = medium
7-10 = strong
11-20 = very
strong
Recommended setting: Do not set above 4 for floor heating!
3:08 Heating limit according to the flow temperature
set value -10÷10 -10 K
Summer operation becomes active when the difference between the calculated flow temperature and the room temperature
is lower then the set value.
The pump is reduced by the value given at setting 7:03.
If the difference increases to 2 K above the switch-off value, heating is started again.
-10 = OFF
2 = function active (recommended for control strategies and )
Set value
-4 +4
3
6
9
-3 -2 -1 +1 +2 +3
0
Room temperature deviation (K)
Flow temperature correction (K)
0
Example:
Increase room temperature = 2 K; set value = 6
Decrease of the flow tem
p
erature = 12 K
Room temp.- Setpoint
Flow temperature setpoint
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