IFM Electronic Ecomat100 CR1083 PDM360 NG User manual

Installation instructions
Process and dialogue module
PDM360 NG
CR1083
7390910 / 00 12 / 2011
UK

PDM360 NG process and dialogue module (CR1083)
2
Contents
1 Preliminary note � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
1�1 Symbols used� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
1�2 Warning signs used � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
2 Safety instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
2�1 General� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
2�2 Target group � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
2�3 Electrical connection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
2�4 Tampering with the device � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
2�5 Electromagnetic compatibility� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
3 Functions and features � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
3�1 Application example � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
3�2 Overview of the characteristics � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7
4 Installation� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
4�1 Mounting accessory � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
4�2 General installation instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
4�2�1 Locator for mounting accessories � � � � � � � � � � � � � � � � � � � � � � � � � � � 8
4�2�2 Orientation of the device with panel and surface mounting � � � � � � � 9
4�2�3 Light sensor � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
4�3 Panel mounting using the mounting frame� � � � � � � � � � � � � � � � � � � � � � � � 10
4�3�1 Mounting steps� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �11
4�4 Surface mounting with RAM®mount system � � � � � � � � � � � � � � � � � � � � � � 13
4�4�1 Mounting steps� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
5 Electrical connection� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
5�1 Connection accessories � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
5�2 General electrical connection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
5�2�1 Cover all unused connectors � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
5�3 Operating voltage � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15
5�4 Ground connection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15
5�5 Ethernet interface � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15
5�5�1 Ethernet cameras� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15
5�6 USB interfaces � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 16
5�6�1 USB connection via M12 connector� � � � � � � � � � � � � � � � � � � � � � � � � 16
5�6�2 Short-circuit protection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
5�6�3 USB connection behind the service cover � � � � � � � � � � � � � � � � � � � � 17
6 Set-up � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18
6�1 General� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18
6�2 First steps� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18
6�3 Set-up� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18
6�4 Required documentation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 19
7 Technical data� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 20

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8 Maintenance, repair and disposal� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24
8�1 Battery change � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24
8�2 Cleaning the display surface � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24
8�3 Cleaning the housing surface� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 25
8�4 Repair� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 25
8�5 Disposal � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 25
9 Approvals / standards � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 25
This document is the original instructions�
Licences and trademarks
Microsoft®, Windows®, Windows XP®and Windows Vista® are registered trademarks of Microsoft Corporation�
All trademarks and company names are subject to the copyright of the respective companies�

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1 Preliminary note
This document applies to devices of the type "PDM360 NG"� These instructions
are part of the device�
This document is intended for specialists� These specialists are people who are
qualified by their appropriate training and their experience to see risks and to
avoid possible hazards that may be caused during operation or maintenance of
the device� The document contains information about the correct handling of the
device�
Read this document before use to familiarise yourself with operating conditions,
installation and operation� Keep this document during the entire duration of use of
the device�
Adhere to the safety instructions�
1.1 Symbols used
►Instructions
> Reaction, result
[…] Designation of pushbuttons, buttons or indications
→Cross-reference
Important note
Non-compliance can result in malfunction or interference�
Information
Supplementary note
1.2 Warning signs used
WARNING
Warning of serious personal injury�
Death or serious irreversible injuries may result�
CAUTION
Warning of personal injury�
Slight reversible injuries may result�
NOTE
Warning of damage to property�

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2 Safety instructions
2.1 General
These instructions contain texts and figures concerning the correct handling of the
device and must be read before installation or use�
Observe the operating instructions� Non-observance of the instructions, operation
which is not in accordance with use as prescribed below, wrong installation or
incorrect handling can seriously affect the safety of operators and machinery�
2.2 Target group
These instructions are intended for authorised persons according to the EMC and
low-voltage directives� The device must only be installed, connected and put into
operation by a qualified electrician�
2.3 Electrical connection
Disconnect the unit externally before handling it� If necessary, also disconnect any
independently supplied output load circuits�
If the device is not supplied by the mobile on-board system (12/24 V battery
operation), it must be ensured that the external voltage is generated and supplied
according to the criteria for safety extra-low voltage (SELV) as this voltage is
supplied without further measures to the connected controller, the sensors and the
actuators�
The wiring of all signals in connection with the SELV circuit of the device must also
comply with the SELV criteria (safety extra-low voltage, safe electrical isolation
from other electric circuits)�
If the supplied SELV voltage is externally grounded (SELV becomes PELV), the
responsibility lies with the user and the respective national installation regulations
must be complied with� All statements in this document refer to the device the
SELV voltage of which is not grounded�
The connections may only be supplied with the signals indicated in the technical
data and/or on the device label and only the approved accessories of ifm
electronic gmbh may be connected�
2.4 Tampering with the device
In case of malfunctions or uncertainties please contact the manufacturer�
Tampering with the device can seriously affect the safety of operators and
machinery� It is not permitted and leads to the exclusion of any liability and
warranty claims�
2.5 Electromagnetic compatibility
This is a class A product� It can cause radio interference in domestic areas� In this
case the operator may be requested to take appropriate measures�

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3 Functions and features
The PDM360 NG process and dialogue module is a programmable graphic display
for controlling, parameter-setting and operation of mobile machines and plants�
Communication with other system components, e�g� decentralised I/O modules, is
handled via a CAN interface using the CANopen protocol�
For service purposes, additional interfaces such as Ethernet and USB are
available� Together with the Linux operating system they form a universal platform
for networking and communication with other CAN devices, networks or PCs�
WARNING
The PDM360 NG process and dialogue module is not approved for safety-
related tasks in the sense of the safety of persons�
3.1 Application example
Networking of 4 Ethernet cameras with a PDM360 NG
1� PDM360 NG (CR1083)
2� Ethernet switch (e�g� EC2095)
3� Ethernet cameras (e�g� 4 x O2M11x)

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3.2 Overview of the characteristics
●7" Colour display
●Programmable backlit function keys
●Closed metal housing suitable for panel mounting and surface mounting
outside or in the cabin
●Freely programmable to IEC 61131-3 with target visualisation
●32-bit controller and Embedded Linux operating system
●CAN interface with CANopen and SAE J 1939 protocol�
●Ethernet and USB interfaces
●Multi-function input (digital/analogue)
●Switching output (digital)
●Analogue video input

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4 Installation
4.1 Mounting accessory
The unit is supplied without mounting accessories�
Depending on the intended location and type of mounting the following mounting
accessories are available:
●EC2110, mounting frame for panel mounting incl� mounting material and seal
●EC1410��EC1414, RAM®mount system for surface mounting
You can find more information about the available accessories at:
www.ifm.com → data sheet search → CR1083 → Accessories
4.2 General installation instructions
4.2.1 Locator for mounting accessories
The back of the unit has been prepared for fixing the mounting accessories�
38,1
30
M5
Locator for mounting accessories
(back of the unit)
1: type label
2: pressure compensation element
3: ventilation duct
Usable M5 thread depth: ≤ 8 mm
The hole dimensions correspond to the RAM® mount mounting plate (→ 4.4).
ACHTUNG
A pressure compensation element is located under the type label� Use of elastic
materials to seal or close the associated ventilation duct may cause damage to
the device�
►Do not use sealing materials in the ventilation duct area�

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4.2.2 Orientation of the device with panel and surface mounting
Horizontal orientation for panel and surface
mounting
4.2.3 Light sensor
The device is equipped with a light sensor� It is used for automatic brightness
adaptation of the display and the operating elements to the ambient brightness�
1: Light sensor
►Do not cover up the light sensor by construction measures�

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4.3 Panel mounting using the mounting frame
The mounting frame ensures horizontal, vertical or up-side down mounting of the
device in a panel cutout�
This type of mounting is suited for materials with a thickness from 1 to 10 mm�
The M5 hexagon nuts, washers, M5 set screws and a seal are supplied with the
device�
Mounting frame Dialogue module with mounted mounting frame
Only insert the mounting frame together with the seal�

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4.3.1 Mounting steps
A
Mounting principle
1: mounting frame with M5 hexagon nuts (self-
locking) and washers
2: panel cutout
3: dialogue module with attached seal and screwed
set screws
Installation depth A: approx� 60���65 mm
(depending on the panel thickness and the length of
the set screws, without connector)
►Make a cut-out�
Cutout for panel mounting (→ 7 Technical data)
►Attaching the seal to the unit�
Procedure:
– Remove 2 protective films from the seal (1 continuous, narrow strip and the
lower, long side)�
The protective films of the two short sides and the protective film of the
upper, long side remain on the seal�
– Place the seal onto the device from the back and attach it�
– Remove protruding sides of the seal�
1� adhesive area
2� protective films remaining on the seal
Place the seal onto the device

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Attached seal Removed sides
►Screw the set screws into the M5 thread on the back of the device�
(→ 4.2.1 Locator for mounting accessories)
Select the set screws in accordance with the panel thickness�
Panel thickness Set screws
1��� 5 mm M5 x 25
> 5���10 mm M5 x 30
►Insert the device into the cutout�
►Screw the mounting frame to the back of the device�
Tightening torque of the M5 hexagon nuts: 5 ±0�5 Nm

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4.4 Surface mounting with RAM®mount system
Using the RAM®mount components, available as accessories, the dialogue
unit can be used as a firmly mounted desktop unit� Two balls allow a variable
orientation of the unit�
RAM®mount components
1: mounting arm with fastening screw
2: mounting plate with ball
Dialogue module with mounted RAM®mount
system
4.4.1 Mounting steps
►Screw the mounting plate onto an even surface�
38 (1,5")
56
62
6
38,1
30
5,3
Mounting plate with ball Hole dimensions
Tightening torque: 5 ±0�5 (Nm
►Screw the second mounting plate to the back of the device�
►Slightly loosen the fastening screw of the mounting arm�
►Place the mounting arm onto the balls and tighten the fastening screw�
You can find more information about the available RAM®mount components at:
www.ifm.com → data sheet search → CR1083 → Accessories

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5 Electrical connection
5.1 Connection accessories
You can find more information about the available accessories at:
www.ifm.com → data sheet search → CR1083 → Accessories
or
www.ifm.com → Products → Accessories → Connection technology
5.2 General electrical connection
Wiring of the M12 connectors (→ 7 Technical data)
1: Supply, input/output
2: CAN1
3: USB
4: Ethernet
5: N/A
6: N/A
7: Analogue video input
8: N/A
M12 connector (back of the unit)
NOTE
Wrong connection may cause damage to the device�
►Observe the safety instructions�
►Basically all supply and signal cables must be laid separately�
►Lay supply and signal cables away from the device using the shortest possible
route�
►All connected cables must be provided with a strain relief�
5.2.1 Cover all unused connectors
NOTE
Moisture penetrating through unused or unprotected connectors may destroy the
device�
►Cover unused connectors with protective caps�

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5.3 Operating voltage
►To protect the device use fuses for the operating voltages�
Description Potential Connector 1 Fuse
Operating voltage
clamp 30
10…30 V DC
positive directly from the battery
pin 1 max� 5 A
Operating voltage
clamp5
10…30 V DC
connected positive from the ignition-starter
switch
pin 5 max� 5 A
5.4 Ground connection
►To ensure the protection of the device against electrical interference, the
housing must be connected to GND (e�g� to the ground of the vehicle)�
►Ensure a well-conductive connection�
5.5 Ethernet interface
►Use a shielded CAT5 cable�
STP, Shielded Twisted Pair, according to EIA/TIA-568�
Max� length 25 m
The max� cable length depends for example on the bus topology, the
selected operating mode (10/100 Mbits/s) or the quality of the connectors�
►Use screened connector housings and connect the screen of the Ethernet
cable to the connector housing�
►Do not lay the Ethernet cable in parallel to live cables�
Interference due to external influences
Faulty or insufficient radio interference suppressors in other electrical
equipment, such as inverters or generators, as well as voltage fluctuations
when switching on/off electric loads may lead to problems with the data
transmission�
5.5.1 Ethernet cameras
The device supports ifm Ethernet cameras (e�g� O2M110) firmware 5�1001 or
higher�
Networking example (→ 3.1 Application example)

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5.6 USB interfaces
The USB interfaces are used for the temporary connection of an external
keyboard, a mouse or a USB memory stick�
They are not intended for actual operation�
►Remove the USB devices after their use�
5.6.1 USB connection via M12 connector
Wiring (→ 7 Technical data)
This USB interface is connected to a USB connector in the control panel or in the
dashboard�
It is used for the temporary connection of operating devices (USB mouse /
keyboard) and storage media (e�g� USB memory stick)�
≤ 3 m
USB connection via M12 connector
1: Dialogue module
2: USB connector, for example in the control panel or in the dashboard
3: USB keyboard, mouse or memory stick






Permanent connection: Dialogue module – USB connector
►Use prewired cable�
(e�g� art� no� EC2099, M12 connector, B-coded on USB socket, type A,
watertight, cable length 1�5 m, wires twisted and screened)
►Use only cables with twisted and screened wires for individual wiring�
Keep length "A" as short as possible and position the USB connector in
immediate vicinity to the dialogue module� The length "A" considerably
influences the quality of the USB data transmission�






Temporary connection: USB connector – USB device
►Use a connection cable with the designation "Full Speed/High Speed"
(= USB connection cable with twisted and screened cores)�
►Do not make a connection using several USB connection cables�
►Remove connection cable after the programming or service works�

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5.6.2 Short-circuit protection
NOTE
The USB interface (M12 connector) is not protected against short circuits with a
live wire outside the following voltage ranges:
–data 0�3���3�6 V DC (3: pin 2)
+data 0�3���3�6 V DC (3: pin 3)
ID 0�3���3�6 V DC (3: pin 4)
A short circuit will destruct the USB interface�
5.6.3 USB connection behind the service cover
►Remove the service cover on the back of the unit�
(2 M3 socket head screws)
►Connect the USB keyboard, mouse or memory stick with the USB interface�
►Remove the USB devices after their use and close the service cover again�
1: service cover
2: USB socket, type A

PDM360 NG process and dialogue module (CR1083)
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6 Set-up
6.1 General
As delivered the device is prepared for programming with CoDeSys version 2�3 or
higher�
Factory setting:
IP address: 192�168�82�247
Subnet mask: 255�255�255�0
The user is responsible for the safe function of the application programs
which he created himself� If necessary, he must additionally have an
approval test carry out by corresponding supervisory and test organisations
according to the national regulations�
6.2 First steps
►Connect the device to the notebook/PC via the Ethernet interface�
►Switch on the notebook/PC; check the IP settings of the notebook/PC and
change them if necessary�
Internet protocol: TCP/IP:
IP address: 192�168�82�xxx (except for �247, s�a�)
Subnet mask: 255�255�255�0
Gateway IP address: 192�168�100�1
►Switch on the operating voltage of the dialogue module�
> Shortly after switch-on of the unit the start image is shown for approx� 10 to 15
seconds�
During this time booting is running in the background�
After booting the set-up program opens automatically�
6.3 Set-up
The set-up allows the setting of the device parameters�
The menu items are selected using the function keys or via a connected USB
keyboard�
Function keys USB keyboard Description
SELECT TAB select menu item
SAVE F3 save entries
UP arrow up increase value or variable
DOWN arrow down decrease value or variable
ENTER ENTER open selected menu item
EXIT ESC leave set-up
leave menu item
entries will not be saved

UK
PDM360 NG process and dialogue module (CR1083)
19
After leaving the set-up a project can be loaded�
Libraries (�lib) are available for the use of the operating elements, interfaces
and other internal functions of the device� They have to be integrated into the
application program�
6.4 Required documentation
In addition to the CoDeSys programming system, the following documents are
required for programming and set-up of the device:
●Programming manual CoDeSys V2�3
(alternatively as online help)
●PDM360 NG system manual
(alternatively as online help)
The manuals can be downloaded from the internet:
www.ifm.com → data sheet search → CR1083 → Additional data
CoDeSys and PDM360 NG online help:
www.ifm.com → Service → Download → Control systems*
*) Download area with registration

PDM360 NG process and dialogue module (CR1083)
20
7 Technical data
Control systems
ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen We reserve the right to make technical alterations without prior notice! 07.12.2011CR1083 / page 1
CR1083
192
153,4
157
55
746,6
LED
92,5
Process and dialogue module
PDM360 NG
7" colour display
8 freely programmable
backlit
function keys
analogue video input
1 input / 1 output
10...32 V DC
Technical data Programmable graphic display for controlling, parameter-setting and
operation of mobile machines and plants
Display
Display TFT LCD colour display, transective
Format 15:9 (wide VGA), 153.4 x 92.4 mm, 7" diagonal
Resolution 800 x 480 pixels
Alignment horizontal
Surface glass, anti-re ective (coating) based on the principle of optical interference
Colours 262.144 (18 bits)
Background illumination LED (lifetime ≥ 20,000 h, typically 30,000 h)
Brightness ≥ 350 cd/m², typically 400 cd/m²
(adjustable 0...100%, increments 1%)
Contrast ratio ≥ 250:1, typically 400:1
Character sets can be uploaded individually and is freely scalable
preinstalled: ifm ISO fonts with vehicle-speci c symbols, Arial, Courier, Arphic Ukai
(Arphic Ukai has to be again installed manually if the device is reset to the factory
setting)
Mechanical data
Mounting variants panel mounting with mounting frame
surface mounting with RAM
®
mount system
(mounting accessories not included)
Dimensions (W x H x D) 192 x 157 x 64,5 mm
Cutout for panel mounting (W x H) 183 ± 0.5 x 136 ± 0.5 mm
Housing material die-cast aluminium housing, powder coating (RAL 9005)
Pushbuttons 8 function keys (silicone keyboard) with tactile feedback
freely programmable (softkey function)
lifetime ≥ 1,000,000 activations
Encoder / Rocker switch – / –
Background illumination operating
elements
LED (brightness adjustable 0...100%, individual control)
Protection rating IP 67 (with mounted connectors and/or protective caps)
Operating temperature -30...65° C
Storage temperature -30...80° C
Weight approx. 1.5 kg