TempSen TPLR-120 Series User manual

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USER MANUAL
MULTICOLOR
TOUCH SCREEN PAPERLESS RECORDER
TPLR-120 Series
TEMPSEN DEVICES
Plot No : 2&3, Balaji Nagar, 4
th
Street, Mettukuppam, Thoraipakkam, Chennai-600097
Tele fax : [phone],Mobil : [phone], Customer Care :[phone]
E-mail : [email protected], [e-mail]
Website : www.tempsendevices.net

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WHEN YOU RECEIVE THIS INSTRUMENT...
Thank you for purchasing the TEMPSEN DEVICES, TPLR-120 MULTI COLOR TOUCH SCREEN PAPERLESS
RECORDER. Please read the instruction manual carefully and use the instrument correctly.
TEMPSEN DEVICES assumes no liability to any party for any loss or damage, direct or indirect, caused
by the use or any unpredictable defect of the product.
Cleaning of the front panel should be limited to wiping lightly with a dry cloth.
Check that all of the following items are present.
•Paperless Recorder Range
•Input Type
•Output indication
•Communication interface
•A pair of mounting bracket
•Operating Voltage
•Serial link cable between Recorder& PC Output.
•PEN DRIVE use after antivirus scanning
INSTALLATION
Installation Location
Install the control panel in a location that meets the following criteria.
(1) Little or no mechanical vibration.
(2) No corrosive gases.
(3) Minimal temperature fluctuations and near normal temperature.
(4) Not directly subject to radiant heat.
(5) Not subject to strong electromagnetic field.
(6) No direct exposure to water.
WIRING
Wiring precautions
While wiring take the following precautions.
(1) Field wiring to the instrument, should be placed so as to avoid blocking the air flow, yet
Provide a suitable service loop to allow easy removal of unit with wiring attached.
(2) Wires should be tied to maintain an order in the event they must be disconnected for
Any reason.
(3) For connecting the wire to the terminals, we recommend use of crimp terminal lugs with
Insulated sleeves.
(4) Route the input circuit wiring away as possible from the power and ground circuits to avoid
Noise pickup.
(5) Use proper-shielded wire to avoid electromagnetic interference.

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SPECIFICATION OF TOUCH SCREEN PROCESS DATA LOGGER :
General
Input Resolution: 0.1% of full scale.
Input Channels: 8 or 16 channel direct universal input.
Measurement Rate: 4 channels per second on all direct input channels
Internal Temperature Reference : 0 to 60 °C
Analog Inputs
DC Voltage: 0-5 VDC with accuracy 0.1%.
DC Current: 4-20mA, 0-20mA ,Accuracy: +/-0.1% with built in shunt.
Thermocouple
Resolution: 1°C or optional 0.1 °C
Reference junction compensation: Yes
Type Range (°C) Accuracy (°C)
J -200 to -100°C +/-2.5 °C
-100 to 1200 °C +/- 1.5 °C
K -270 to -100 °C +/- 2.5 °C
-100 to 1372 °C +/- 1.5 °C
T -270 to -100 °C +/- 2.5 °C
-100 to 400 °C +/- 1.5 °C
E -270 to -100 °C +/- 2.5 °C
-100 to 1000 °C +/- 1.5 °C
N -270 to -100 °C +/- 2.5 °C
-100 to 1300 °C +/- 1.5 °C
S -50 to 1768 °C +/- 3 °C
B 0 to 1820 °C +/- 4 °C
RTD
Base Accuracy: 0.2% or 0.5 °C (1 °F).Resolution: 0.1 °C
2 or 3 wire connection. Cable compensation to +50 ohm.
Open and short circuit detection.
Type Range °C Accuracy (°C)
100 ohm Pt. 385 -200 to 400 °C +/- 0.2 °C
1000 ohms 0 to 50 °C +/- 0.2 °C (optional Fixed Input only)
Recording
Recording Rates: User programmable from 1 sample per second to 1
sample every 10 hours
Data Format: .Txt file; can be easily open able by variety of softwares.
Data Storage Capacity:512 kb internal memory and this data can be
Easily moved to memory stick connected to USB Port.
Data Scaling and statistics : By PC Software
Communication Specification
Communication Output : RS 232 (or) RS 485 (or) USB (or) Ethernet (TCP/IP) Optional
Advanced communication function provides high accuracy and stable multi-channel analog data sampling function to
host computer. Also provides direct communication port to dot matrix printer and USB 2.0 pen drive option in the front
panel of the Paperless Recorder.

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GPRS with SMS and Mail : Optional
SMS : 5 Mobile Numbers with Low & High Alarm SMS After 30 minutes
Email : 3 mail ID with Manual/ Auto mail Every day 12 AM Time Duration 1 hour per data
Power
Requirements: 100 to 240 VAC, 50/60Hz. 20 VA max. Optional 24 VDC
Power Fail Protection
Programmed parameters stored in non-volatile memory. Clock battery backed. Clock battery to be replaced
once in 5Years, one 3V Lithium cell easily replaceable.
Transmitter Power supply Output: Optional isolated 24Vdc@120mA output
Input / Output
Relay Output : 2 relay outputs, (normally open, Close & pole contacts) rated at 30 VDC @ 0.5A or
230Vac @ 5Amp Max.Additional relay outputs (optional) : 12 Relay card; separate DIN rail
Mounting Card interfaced with RS-232 or RS-485 interface with this unit
Memory specification
Internal memory: 20,000 Reading per channel.
The data logger consists of internal memory storage capacity of above specified range provides a wide
range of application in data storage for all channels individually
Recording data on storage media
Using the Setup menu, the user can log the data in internal memory. If this memory is full the logged data can be
transferred to external storage media connected on USB Port.
Record rate 8 channel 16 channel
1 Sec 9 Hrs 4.5 Hrs
10 Sec 90Hrs 45 Hrs
1 min 540 Hrs 270 Hrs
10 min 5400 Hrs 2700 Hrs
The above table shows the number of maximum readings can be stored internal memory by changing record time After
the above prescribed time the data must be transferred to USB storage media so as internal memory get free to store
the new readings .
Display
Type: Color Active Matrix TFT Liquid Crystal Display
Size: 8 inch diagonal Resolution: 640 (W) x 480 (H) pixels
Interface: Resistive analog touch screen control
Display Modes: Graphic trending (horizontal) Bar Graphs( Vertical )
Digital Readout (Single or multi-channel) Alarms and event log settable.
Historical trends: In PC Software.
Display Windows: Time/Date Graphics (bars large digital graph) Disk
Status System Status Menu Button Bar Alarms/ events

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PC Based Software
External PC software the user is able to manipulate the graph to make it easy to see interaction
between recorded channels, or change the Color schemes, expand, compress, zoom and print. The same
analysis tool used for multi-channel graph and used to scroll through data
Optional : FDA Title 21 CFR Part 11 Compliant Software & Web server Based Software
Safety and Environmental
Operating Range: 0 °C to 60 °C, 10% to 90% RH non-condensing
Dimension: Bezel dimension - 195(H) x 300(W) x 5mm above panel.
Unit dimension : 195 ( H) x 300 (W) x 75 ( D) mm depth.
Panel Cut out : 175 ( H) x 255(W) mm
Protection : IP65 for front bezel when mounted in panel.
Safety : Meets the requirements of EN61010-1 when installed in accordance with the
instructions in the Manual.
UL and c UL : Pending
EMC : Meets the requirements of EN61326 and CE directive 89/336/EEC & EN12830
Weight : Approximately 3.0 kg.
Recorder Dimensions Panel Cut out

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OPERATING PARAMETER SETTING
Switch ON the device, the following display will show the channel readings. It will take a few seconds.
CONFIGURATION SETTING
Click CONFIG in the display, Enter the password to progress into the Setting Screen.

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After entering the password, the setting screen will be displayed as shown below
TIME & DATE SETTINGS
In Setting -> SET Real Time Clock, Set the real time & date details. Click OK to save the settings.

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LOG TIME SETTINGS
In Setting -> SET Log Time, Set the Log Time Of The Logger. Click Ok to save the settings.
PASSWORD SETTINGS
In Setting -> Click SET Password, this feature is used to change password of the user.

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CHANNEL PARAMETER SETTINGS
In Setting -> SET Channel Parameters, Select the Alarm Range, Offset, Decimal, Sensor and Channels.
ALARM :
Set the alarm range from the specified values.
Low : -999
High : 9999
RANGE :
Set the range with respect to the Sensor type specification.(REF PAGE NO:3)
OFFSET :
Set the offset range from -999 to 999, Default set “0”
DECIMAL :
Set the decimal point from 0 to 3 for Linear Inputs only
ALARM INDICATION STATUS
Once the alarm is “ON” the acknowledgement ( ACK) shows in GRAPH Key
Alarm Status Display Color
Normal : BLACK
High : RED
Low : BLUE

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COPY MEMORY :
Insert an USB 2.0 drive in the front panel of the Logger.
In Setting -> Click COPY Memory, this feature is used to copy the Logger memory in to the Pen Drive.
If USB 2.0 drive is not inserted in the drive, an error screen, PEN DRIVE PROBLEM!!! Will be displayed.
ERASE :
To clear the entire data from the Logger memory permanently,
In Setting -> ERASE ALL!!

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PRINT MEMORY :
Insert an Ink jet printer through the PRINTER PORT provided in the back panel of Logger.
In Setting -> Click PRINT Memory, the entire memory will be printed.
GRAPH :
After completing all the Settings, Click HOME icon in the Setting screen.
Click GRAPH icon, to display the channel readings individually.

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TERMINAL DETAILS:
ID NUMBER :
In Setting -> ID NUMBER SETTING for Multi Logger Software
DATA LOGGING OFF
Logging Off The Data Logger, Click HOME icon in the Setting screen
In Setting ->DATA LOGGING OFF
Input Terminal
Communication port
Print
er
Port
Power Supply
High & Low Alarm

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MAINTENANCE
Basic troubleshooting procedure
The following questions should be asked & appropriate action is to be taken to the negative answers.
All major corrective action can be accomplished by replacing the basic unit. No special tools are
Required except screwdriver & multi meter.
1) When you switching ON the unit check whether the display is showing anything? If yes then go
For step 2. If no check for the power input connections, check whether the unit is getting proper supply
at proper terminals. Connecting the supply to the wrong terminals may damage the unit permanently.
2) Check the display whether it shows the actual value properly. If yes follow step 3,if no check the sensor
Input; check whether the sensor or input is connected at proper terminals in proper way (+ve & -ve
polarity). If sensor is open or not connected then “999.9" will appear on display.
3) After connecting the sensor if the actual value shown is not proper then check the calibration is
Correct according to the calibration constant table.
In case if fault developed other than the above mentioned,
contact TEMPSEN DEVICES, CHENNAI-600097 , TN , INDIA , Cell : [phone], Phone : [phone] ,
Email : [e-mail],[e-mail] , web: www.tempsendevices.net