Tenco Enolmaster Release Note

700-0007-000 Rev.0 Pag. 1
Tenco Srl
Via Arbora 1
16036 Avegno
(GE)
Tel. [phone]
E.mail [email protected]
Web www.tenco.it
FOUR NOZZLES VACUUM FILLING MACHINE
TECHNICAL HANDBOOK
PNEUMATIC
T e n c o - S. r. l.
Via Arbora, 1
16030 Avegno (GE) –ITALY
Tel. [phone] –Fax [phone] –E-mail: [email protected]

700-0007-000 Rev.0 Pag. 2
Tenco Srl
Via Arbora 1
16036 Avegno
(GE)
Tel. [phone]
E.mail [email protected]
Web www.tenco.it
FOUR NOZZLES VACUUM FILLING MACHINE
CONTENTS
EC DECLARATION OF CONFORMITY ..................................................................... 3
CHAPTER 1 –GENERAL DIRECTIONS AND INSTRUCTIONS ....................................... 4
1.1 FOREWARD............................................................................................. 4
1.2 DESCRIPTION OF EQUIPMENT ................................................................... 4
1.3 USE ....................................................................................................... 4
1.4 TECHNICAL FEATURES ............................................................................. 4
1.5 CUSTOMER’S RESPONSIBILITY .................................................................. 4
1.6 CONNECTION AND START-UP.................................................................... 4
1.7 SAFETY INSTRUCTIONS............................................................................ 4
1.8 DIRECTIONS FOR USE.............................................................................. 4
CHAPTER 2 - INSTALLATION AND DIRECTIONS FOR USE ......................................... 5
CHAPTER 3 –CLEANING AND MAINTENANCE.......................................................... 7
CHAPTER 4 - DIAGNOSTICS................................................................................. 7
4.1 POSSIBLE TROUBLES WHILE ENOLMASTER IS RUNNING............................... 7
4.2 TROUBLESHOOTING ................................................................................ 8
CHAPTER 5 –REFERENCE STANDARDS.................................................................. 9
CHAPTER 6 - WARRANTY ..................................................................................... 9

700-0007-000 Rev.0 Pag. 3
Tenco Srl
Via Arbora 1
16036 Avegno
(GE)
Tel. [phone]
E.mail [email protected]
Web www.tenco.it
FOUR NOZZLES VACUUM FILLING MACHINE
DICHIARAZIONE DI CONFORMITA’
EC DECLARATION OF COMFORMITY
Noi / We
Tenco s.r.l.-Unipersonale
VIA ARBORA, 1 - 16030 AVEGNO (GE) - ITALY
dichiariamo sotto la ns. responsabilità che: / declare under our own responsibility that:
La riempitrice a depressione
Riempitrice a depressione
Enolmaster
N. di serie
The vacuum filling machine
È conforme alla direttiva europea
2006/42/CE
2006/95/CE
2004/108/CE
Complies with the European directive
Data: / Date:
Firma / Signature
Il Direttore / The
Managing Director

700-0007-000 Rev.0 Pag. 4
Tenco Srl
Via Arbora 1
16036 Avegno
(GE)
Tel. [phone]
E.mail [email protected]
Web www.tenco.it
FOUR NOZZLES VACUUM FILLING MACHINE
CHAPTER 1 – GENERAL DIRECTIONS AND
INSTRUCTIONS
1.1 FOREWARD
Before using Enolmaster, carefully read these directions for use.
1.2 DESCRIPTION OF EQUIPMENT
Enolmaster is a professional vacuum filling machine for the filling of approx. 600 bottles/hour.
1.3 USE
This equipment is to be used with wine, oil, spirits, fruit juices, perfumes, lotions, essential oils
NOTE: Products with more than 20% alcohol content could damage Enolmaster.
Therefore, in this case, we recommend to request the equipped equipped with pyrex recovery vessel.
In case the machine is used with the filter, please request TANDEM PROFESSIONAL (equipped with pyrex filter holder).
Also, if Enolmaster is employed to fill sugary liquors or products like balsamic vinegar, the air filtering unit must be
employed to avoid damage to the machine vacuum pump; this accessory is not part of the standard supply and, if
necessary, it must be ordered directly from the manufacturer.
Tenco srl. shall not be held responsible in case of malfunctioning of Enolmaster when the machine is operated to fill
products as those described above, without using the above specified accessories.
1.4 TECHNICAL FEATURES
Refer to the label on the machine.
1.5 CUSTOMER’S RESPONSIBILITY
Installation of filling machines in premises complying with all applicable sanitary regulations and fitted with certified
electrical systems shall be responsibility of the user.
1.6 CONNECTION AND START-UP
Place the equipment on a suitable surface. Connect the machine air treatment group to a compressor through a ø 8 mm
flexible hose. The machine is equipped with a quick connector for ø 8 mm hose.
1.7 SAFETY INSTRUCTIONS
Do not spill liquids into slots.
Do not open the machine, and, if so, only after power disconnection
1.8 DIRECTIONS FOR USE
1.8.1. Start-up: this equipment is started by acting on the relevant supply slide valve.
1.8.2. When the pump is working, in case the vacuum indicator is not moving, exert a small pressure on the
recovery vessel cover and check that the vacuum regulator is completely open (turned clockwise)
1.8.3. Stopping and emergency procedures: emergency stop is activated by sectioning the mains through the
slide valve (OFF position) or by pressing the red emergency button. To release, turn the button until it
returns to the normal position.
IMPORTANT: if you switch engine off while using Enolmaster, it’s absolutely necessary, before switching it on again, to
raise knob until there is no vacuum, (fig. 7). The same operation must be performed to remove the bowl cover.

700-0007-000 Rev.0 Pag. 5
Tenco Srl
Via Arbora 1
16036 Avegno
(GE)
Tel. [phone]
E.mail [email protected]
Web www.tenco.it
FOUR NOZZLES VACUUM FILLING MACHINE
CHAPTER 2 - INSTALLATION AND DIRECTIONS FOR
USE
1. Before using Enolmaster, carefully read these directions for use.
2. Place Enolmaster on the work table.
3. Assemble the overflow float (fig. 1) by placing the knob with its gasket into the proper hole at the centre of the
vessel cover. Then place the float under the cover while slightly pressing the tapered plug of the knob into the
proper float housing.
4. Connect transparent hoses “A” to fittings on the cover of bowl and black hose “B” to fitting on bowl cover (fig. 2).
5. Connect the manifold from nozzles with the rigid suction pipe by using the 2 m transparent pipe supplied with the
unit. The end side (suction control) must be set to allow for fluid flow (fig. 3).
6. Connect the pipes of manifold to the nozzles.
7. Connect the supply hose to the quick connector and open the slide valve (fig.4). Make sure, by checking the
manometer on the LEFT, that the air pressure is 6 bar. If necessary act on the pressure regulator on the machine
right side for bringing the air pressure at such a value.
8. Place the suction pipe into the demijohn (or container). Be sure not to place the end in a way lees or sediments may
be sucked in.
9. Place the bottles on the proper base and one after the other into the nozzles. When the bottle is properly placed, the
lever should be in horizontal position (fig. 5). To properly adjust the lever, adjust the height of the nozzle-holding
shaft and lock it with the knob.
10. For adjusting the fill level it is necessary to adjust the cone position ring height. The maximum fill level is achieved by
moving the ring at the lower level (Fig.6-2), while the minimum fill level is achieved by moving the ring at the top
level (Fig.6-1). Intermediate levels can be achieved by positioning the ring and the silicone cone in a middle position.
For adjusting the ring position, loosen the 2 screws (A) and scroll it up / down until reaching the required position
(using the notches as a reference) then tighten the screws. Make sure the silicone cone (B) is completely adherent to
the ring. For obtaining precise and repetitive levels remove the filled bottles with a quick movement without lifting
them.
11. Filling speed may be adjusted by turning the vacuum knob (fig. 8). When using Enolmaster to fill thick fluids (oil,
liquors, a.s.o.) turn the knob to the maximum position. On the other side, when filling sparkling beverages: wine,
beer, a.s.o., turn the knob to minimum. Excessively high filling speed may cause too much foam.
12. In order to empty the recovery tank without removing it from its housing, lift the “S” knob of the float (fig. 7) until
you have no more vacuum inside. Then raise the lid and open the appropriate emptying tap.

700-0007-000 Rev.0 Pag. 6
Tenco Srl
Via Arbora 1
16036 Avegno
(GE)
Tel. [phone]
E.mail [email protected]
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FOUR NOZZLES VACUUM FILLING MACHINE
KNOB
GASKET
FLOAT
BOWL COVER
B
A
Fig.1
Fig.2
Fig.3
END
SUCTION
PIPE L=2m
Fig.4
Fig.5
LEVER
ROD
KNOB
A
B
Fig.6
2
1
Fig.7
Fig.9
Fig.8
SLIDE VALVE
PNEUMATIC QUICK
CONNECTION
MANOMETER
VACUUM METER
VACUUM
REGULATION
KNOB

700-0007-000 Rev.0 Pag. 7
Tenco Srl
Via Arbora 1
16036 Avegno
(GE)
Tel. [phone]
E.mail [email protected]
Web www.tenco.it
FOUR NOZZLES VACUUM FILLING MACHINE
CHAPTER 3 – CLEANING AND MAINTENANCE
For replacing the nozzles, loosen the nut and take away the screw (fig. 9). Unfasten the nozzle with its arms from the rod
Unhook the spring. For installing another nozzle follow the procedure backwards.
No maintenance is required, except for cleaning and sanitizing before and after use.
In order to clean equipment, after rising, isolate the equipment by sectioning power supply.
The recovery tank can be washed with water alone or, in case of edible oil bottling, with dishwashing liquid.
When handling different products, kits supplied by Tenco s.r.l. (Oil kit, Jar kit, Tomato kit, ecc.) are recommended.
To replace the nozzles, rotate the “T” handle by half turn and remove the “U” pin (fig. 9). Open the two plastic elements
of the lever and disconnect the entire assembly fron the rod. Then disengage the spring. To install others nozzles, follow
the above instructions in the opposite way.
CHAPTER 4 - DIAGNOSTICS
4.1 POSSIBLE TROUBLES WHILE ENOLMASTER IS RUNNING
In case of malfunctioning and/or breakdown/failure, set the main switch OFF and disconnect the machine to the supply.
Any operation on the parts inside the case shall be performed by authorised and specifically trained personnel.
Warning: any operation on equipment shall be performed after releasing any remaining pressure and disconnecting from
mains (see chap. 2- point 9).
If things go wrong, check the table below. If none of the solutions listed gives a positive result, get in touch with our
authorized retailer.

700-0007-000 Rev.0 Pag. 8
Tenco Srl
Via Arbora 1
16036 Avegno
(GE)
Tel. [phone]
E.mail [email protected]
Web www.tenco.it
FOUR NOZZLES VACUUM FILLING MACHINE
4.2 TROUBLESHOOTING
Troubles
Causes
Solutions
Engine doesn’t start
1)Lack of compressed air
2)Slide valve switched OFF
3)The vacuum regulator is at the
minimum
4)the whole device is in a vacuum
condition.
1)check
2)check
3)check
4)raise knob of the float for few seconds (fig. 7)
Liquid doesn’t go into
the bottle
1)main supply is OFF
2)the bowl cover is improperly closed
3)the vacuum adjuster is improperly set
to minimum
4)the air compressed pressure is too low
5)the nozzles are clogged
6)the suction pipe is resting on the
demijohn bottom
7)the bottle mouth edge is chipped
8)the rubber ring of the closing cone is
broken
9)the nozzles fail to slide properly
1)check
2)close it well by pushing downwards
3)turn the knob clockwise to maximum (fig. 8)
4)turn the knob until the manometer shows 6 bar
5)check whether the “A” suction hole is obstructed.
Blow into the nozzle from the side of the “B”
foam recovery hose, while raising the “E” closing
cone. Further, check that the “C” fluid outflow
hole is not clogged by blowing from the side of
the “D” suction pipe, while still raising the “E”
closing cone. (fig. 13)
6)adjust the end side to maintain the suction pipe
at a certain distance from the bottom
7)replace the bottle
8)replace it
9)check the 2.02 and 2.06 o-rings. (see exploded
drawing). Grease nozzles with vaseline oil (see
4.03 on the exploded drawing)

700-0007-000 Rev.0 Pag. 9
Tenco Srl
Via Arbora 1
16036 Avegno
(GE)
Tel. [phone]
E.mail [email protected]
Web www.tenco.it
FOUR NOZZLES VACUUM FILLING MACHINE
CHAPTER 5 – REFERENCE STANDARDS
Statutory Regulations
-European Directive on Electromagnetical Compatibility n° 2004/108/CE
-Law n° 791, dd. 18/10/1977 - Transposition of the Community Directive (DB) (73/23/EEC) on electrical equipment
safety assurance.
-Decree Law n° 626, dd. 25/11/1996 - Transposition of the directive 93/68/EEC on CE marking for electrical
equipment to be used within specific voltage ranges.
Voluntary Regulations
-EN 60335-1 (1989 - Safety on household elecrical appliances and similar appliances.
-General provisions (IEC 335-1/1/1976).
CHAPTER 6 - WARRANTY
The Manufacturer guarantees that the equipment to which these documents refer has been tested and that the
established test results have been achieved.
The warranty period shall last 12 months, beginning on the date of delivery of the equipment (as indicated in the
transport document), except as otherwise agreed upon between the Parties.
The Manufacturer guarantees the equipment to be free from defects in materials and workmanship. Damage deriving
from transport not carried out by transport means of the Manufacturer, from improper maintenance, failure of electrical
equipment, improper use or negligence, or adjustments/repairs carried out by service personnel not duly authorized by
the Manufacturer or in any case beyond the control of the Manufacturer shall NOT be covered by this warranty.
The warranty cannot be transferred by the initial owner of the product to third parties.
During the applicable warranty period, the Manufacturer will repair or replace free of charge any warranted parts that
prove defective. For these operations to be carried out, the equipment shall have to be transported to the Manufacturer,
who shall not be responsible for any transport charges.
The Manufacturer shall not repair the equipment during the warranty period at the Customer's premises, except as
otherwise agreed upon between the Parties.
After the above specified period, this warrantee shall expire
The Manufacturer shall in no event be liable for any direct, consequential, incidental, indirect or special damages caused
to people or property by original defects of the equipment, equipment failure, or subsequent forced stoppage in the use
of the equipment.
The Manufacturer shall not be liable for filling defects if, at the time of equipment construction, the Client has failed to
provide a full sampling of containers and products required in order to carry out the necessary tests.

700-0007-000 Rev.0 Pag. 10
Tenco Srl
Via Arbora 1
16036 Avegno
(GE)
Tel. [phone]
E.mail [email protected]
Web www.tenco.it
FOUR NOZZLES VACUUM FILLING MACHINE
MIGNON SET - INSTALLATION
1. Loosen the column knobs.
2. Pull out the “T” rod.
3. Install the miniature bottles stand (2 or 4 positions) on the “T” rod. Pull in the rod on its column. Fasten
the knobs.
4. Connect the flexible hoses from the suction collector to the nozzles lateral manifolds .
“T” ROD
COLUMN KNOB
MINIATURE
BOTTLES STAND

700-0007-000 Rev.0 Pag. 11
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Via Arbora 1
16036 Avegno
(GE)
Tel. [phone]
E.mail [email protected]
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FOUR NOZZLES VACUUM FILLING MACHINE
ENOLMASTER BASE

700-0007-000 Rev.0 Pag. 12
Tenco Srl
Via Arbora 1
16036 Avegno
(GE)
Tel. [phone]
E.mail [email protected]
Web www.tenco.it
FOUR NOZZLES VACUUM FILLING MACHINE
This manual is the property of TENCO s.r.l.. - Via Arbora 1 - 16030 Avegno (GE) Italy.
Reproduction or disclosure to third party of the content of this document is forbidden.
All rights are reserved.
ENOLMASTER VESSEL
VESSEL COVER

700-0007-000 Rev.0 Pag. 13
Tenco Srl
Via Arbora 1
16036 Avegno
(GE)
Tel. [phone]
E.mail [email protected]
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FOUR NOZZLES VACUUM FILLING MACHINE