Tennant 200-Tb User manual

200-Tb
North America
English Operator Manual
5000-Sc Cleaning Solution Transport Unit
EN
www.orbiotechnologies.com
DM20017
Rev. 01 (01-2012)
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200-Tb Operator (0000000000000-3232247603137)

EN
200-Tb DM20017 (01-2012)
2
This manual is furnished with each new 5000-Sc Cleaning
Solution Transport Unit. It provides necessary operation
and maintenance instructions.
Read this manual completely and
understand the machine before
operating or servicing it.
This machine will provide excellent service. However, the
best results will be obtained at minimum cost if:
• The machine is operated with reasonable care
according to instructions provided
• The machine is maintained regularly per the
machine maintenance instructions provided
• The machine is maintained with manufacturer
supplied or equivalent parts.
When ordering replacement parts use the Parts Lists
section in this manual. Before ordering parts or supplies,
be sure to have your machine model number and serial
number.
WARRANTY STATEMENT:
Warranty is void if unit is used with any solution other than
5000-Sc Cleaning Solution. Please review the Commercial
Warranty Policy on the back cover of this manual.
Orbio Technologies
701 North Lilac Drive
Minneapolis, MN 55440
Phone: [phone]
Phone: [phone]
www.orbiotechnologies.com
and parts are subject to change without notice.
Original Instructions, copyright © 2012 Orbio Technologies from
TENNANT COMPANY, Printed in US.
All rights reserved.
PROTECT THE ENVIRONMENT
Please dispose of packaging materials, old
machine components, and hazardous in
an environmentally safe way according to local
waste disposal regulations.
Always remember to recycle.
OPERATION
The model and serial number of this machine are
located on the back side of the unit. Please note the
model and serial number in the spaces provided below,
and retain this book as a permanent record of your
purchase.
Model Number:
Serial Number:
Date Purchased:
Your new Cleaning Solution Transfer Unit is a product of
high quality materials and superior workmanship. We
urge you to read these operating instructions carefully
before you use the machine, in order to obtain the full
performance and satisfaction it can give you.
CUSTOMER’S RECORD
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200-Tb DM20017 (01-2012)
EN
3
Intended Use...........................................................4
Safety Precautions..................................................4
Safety Labels..........................................................5
Components...........................................................6
Cleaning Solution ...................................................7
Requirements ........................................................7
Operating Instructions.............................................8
Charging Instructions........................................8
Filling Unit.......................................................10
Solution Transfer ............................................10
Troubleshooting.................................................... 11
....................................................... 11
Electrical Diagram ................................................ 11
Warranty..................................................BackCover
OPERATION
TABLE OF CONTENTS
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EN
200-Tb DM20017 (01-2012)
4
The following precautions are used throughout this manual
as indicated in their description. All operators must read,
understand and practice the following safety precautions:
WARNING: To warn of hazards or unsafe
practices that could result in severe personal
injury or death.
Caution: To warn of unsafe practice that could
result in minor or moderate personal injury.
FOR SAFETY: To identify actions that must be
followed for safe operation of equipment.
The following information signals potentially dangerous
conditions to the operator or equipment. Read this manual
carefully. Know when these conditions can exist. Locate
all safety devices on the machine. Then, take necessary
steps to train machine operators. Report machine damage
or faulty operation immediately. Do not use the machine if
it is not in proper operating condition.
WARNING: Electrical Hazard.
• Disconnect battery before servicing machine.
• Do not modify battery or charger connections.
• If the power cord to the charger is damaged or
broken, it must be replaced by the manufacturer or
its service agent or a similarly qualified person in
order to avoid a hazard.
WARNING: Electrical Shock Hazard. DO NOT use
outdoors. DO NOT expose to rain or moisture.
Store indoors.
Follow safety instructions of chemical manufacturer
(MSDS).
FOR SAFETY:
1. Do not operate machine:
• Unless trained and authorized.
• Unless operator manual is read and understood.
• Unless mentally and physically capable of
following machine instructions.
• Unless in proper operating condition.
• With damaged wires or cords.
• Unless on a flat, level surface.
2. Before operating machine:
• Follow safety guidelines concerning wet floors.
• Make sure all safety devices are in place and
operate properly.
3. When using machine:
• Do not push on inclines.
• Always stop the machine on a flat level surface
and engage the wheel lock before dispensing
cleaning solution.
• Report machine damage or faulty operation
immediately.
• Never allow children to play on or around machine.
• Do not point dispensing nozzle at other persons.
4. When servicing machine:
• Always stop machine on a flat level surface
and engage the wheel lock before servicing the
machine.
• Disconnect battery.
• All repairs must be performed by an authorized
service person.
• Use manufacturer supplied or approved
replacement parts.
• Do not modify the machine from its original design.
5. When using cleaning solutions:
• Do not mix 5000-Sc cleaning solution with
conventional cleaning chemicals.
• Do not drink cleaning solution.
• Refer to MSDS (Material Safety Data Sheet) for
additional safety information and precautions.
OPERATION
SAFETY PRECAUTIONS
• Wipe up any spills.
• Do not power spray or hose off the machine.
Electrical malfunction may occur.
• In an area where flammable vapors/liquids
or combustable dusts are present.
INTENDED USE
This machine is intended for commercial use only. The
machine is designed for storing and dispensing 5000-Sc
cleaning solution only in an indoor environment. It is not
intended or constructed for any other use.
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200-Tb DM20017 (01-2012)
EN
5
6. When transporting machine:
• Turn the toggle switch to the “OFF” position.
• Get assistance or use a mechanical lift when lifting
machine.
• Do not wheel up or down stairs.
• Do not tilt on rear wheels or front castors.
• Use tie-down straps to secure machine when
transporting by vehicle.
• Do not expose to freezing conditions.
7. After using machine:
• Store unit with toggle switch in the “OFF” position.
• Store indoors.
• Do not store in freezing conditions.
SAFETY LABELS
The safety labels appear on the equipment in the locations indicated. Replace damaged labels.
OPERATION
FOR SAFETY: Do not operate machine
unless operator manual is read and
understood.
WARNING: Do not push on inclines. 2%
maximum grade.
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EN
200-Tb DM20017 (01-2012)
6
Dispensing Nozzle
Tank Lid
Battery Level Gauge
Toggle Switch
Discharge Hose
OPERATION
Battery Box
Charging Cord
Wheel Lock
COMPONENTS
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200-Tb DM20017 (01-2012)
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7
The 5000-Sc Cleaning solution will clean most soiled or
dirty surfaces (nylon and polyester carpeting, glass, metal,
ceramic, laminate, painted surfaces, and other non-porous
surfaces), but is not recommended for cleaning heavy
petroleum based oils and greases. The 5000-Sc cleaning
solution also does not kill bacteria, so it must not be used
to sanitize or disinfect surfaces.
for color stability and shrinkage properties before
using a water-based solution on carpeting.
Do not dilute the 5000-Sc cleaning solution with water.
Water will diminish the cleaning effectiveness. The 5000-
Sc cleaning solution is ready to use after dispensing.
FOR SAFETY: Do not mix 5000-Sc cleaning solution
with conventional cleaning chemicals. Do not drink.
Refer to MSDS(Material Safety Data Sheet) for
additional safety information and precautions.
The 5000-Sc cleaning solution does not pose a skin or
eye hazard. The concentration of sodium hydroxide in
the cleaning solution is approximately 0.001%. For good
hygiene practice, it is recommended that personnel wear
appropriate protective gear when cleaning.
The 5000-Sc cleaning solution will remain effective for 30
days or more when stored in a clean sealed container.
Test the cleaning solution to verify the pH level is at the
correct level if the solution has been stored for longer than
30 days. Refer to TESTING THE CLEANING SOLUTION
in MAINTENANCE of your 5000-Sc manual for additional
testing information.
NOTE: The temperature for the room / location where the
5000-Sc cleaning solution is stored should be between 50-
110°F (10° to 43°C).
REQUIREMENTS
• 120 VAC outlet for charger in a dry location.
OPERATION
CLEANING SOLUTION
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EN
200-Tb DM20017 (01-2012)
8
CHARGING INSTRUCTIONS
This unit can dispense approximately 1000 gallons (3785L)
of 5000-Sc solution per battery charge. The battery
level gauge will indicate when the unit requires charging.
Return the unit to the charging station when the gauge
indicates “E.”
Typical battery recharge time from 80% discharge is 8-10
hours. Charging can be done at anytime; the battery level
gauge does not have to be at “E” to connect the charger.
You may leave the battery connected to the charger for
extended periods of time without damage to the battery.
IMPORTANT: BATTERY MUST BE CHARGED FOR AT
LEAST 10 HOURS BEFORE FIRST USE.
WALL BRACKET INSTALLATION
A wall bracket for the battery charger is included with
this machine. The bracket is intended to protect the
charger from damage and loss.
This bracket should be mounted in a dry location near
a 12V GFI protected circuit in an area designated for
charging. Use the enclosed screws or other
fasteners appropriate for your wall type.
This bracket should be mounted within 70” (178 cm) of
the electrical outlet.
BATTERY CHARGING
1. To charge, bring unit to location of charger.
2. Loosen the two thumb screws on the battery box
that retain the cover.
3. Remove the battery box cover.
OPERATION
OPERATING INSTRUCTIONS
FOR SAFETY:
Always stop machine on a flat level surface and
engage the wheel lock before servicing the
machine.
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200-Tb DM20017 (01-2012)
EN
9
8. Charging may take several hours (charging occurs
at 1.25 amps - allow 8-14 hrs to charge from “E” to
100%).
9. Green light indicates that charging is complete.
10. Disconnect charger and reconnect battery.
11. Replace and secure battery box cover.
4. Discconnect battery supply line.
5. Connect charger to incoming battery supply line
(red wire).
6. Ensure charger is fully connected.
7. Yellow light on charger indicates unit is charging.
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EN
200-Tb DM20017 (01-2012)
10
FILLING UNIT
1. Bring machine to the 5000-Sc solution generator
location. Open tank lid.
2. Fill unit from the 5000-Sc solution generator.
3. Close tank lid. Make sure lid is secured.
SOLUTION TRANSFER
WARNING: Do not push on inclines.
1. Move unit to reservoir/tank location.
2. Move toggle switch to the ON position.
3. Place dispensing nozzle into reservoir to be
and squeeze trigger to dispense solution until full.
OPERATION
FORSAFETY:
Always stop machine on a flat level surface
and engage the wheel lock.
FORSAFETY: Wipe up any spills.
FORSAFETY:
Always stop machine on a flat level surface
and engage the wheel lock.
FORSAFETY: Wipe up any spills.
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200-Tb DM20017 (01-2012)
EN
11
4. Move toggle switch to the OFF position.
5. Wrap the cord and disengage wheel lock.
IMPORTANT: When using machine, store
unit in dry location in an upright position. Do not
expose to rain, direct sunlight or freezing conditions.
OPERATION
Problem Cause Remedy
Dispensing
nozzle not
dispensing
Battery charge
low Return machine to charger and
recharge battery
Battery no longer
holds charge Replace battery
Toggle switch in
OFF position Turn toggle ON/ OFF knob to ON
position.
Item Dimensions/Capacity
Hose 10 feet reinforced hose, 1/2 inch I.D.
(3.3 meters reinforced hose, 12.7 mm I.D.)
Output 5 gallons/minute
(19 liters/minute)
Tank Capacity 46 gallons
(174 liters)
Liquid Temperature 50˚F to 110˚F
(10 ˚C 34ot ˚C)
Noise Level Maximum 62 dBA
Length 35 in (889 mm) approximately
Width 26 in (660 mm) approximately
Height 43 in (1,092 mm) approximately
Weight, including Discharge Hose and Nozzle:
Empty 85 lbs (38.6 kg) approximately
Full 469 lbs (212.7kg) approximately
Power
Battery 22 Amp Sealed Lead Acid
Battery Charger Off-Board, 1.25AmpAutomatic
Dispensed Volume per
Charge 1000 gallon (3785 liters)
Battery Recharge Time
from 80% Discharge 8 -10 hours
-
+POSITIVE LEAD (RED)
NEGATIVE LEAD (BLACK) NEG
POS PUMP
MOTOR
PRESSURE
SWITCH
TOGGLE
SWITCH
FUSE
12V
D/C
BATTERY
METER
ELECTRICAL DIAGRAM
TROUBLESHOOTING
SPECIFICATIONS
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Orbio Limited Warranty: 100-T and 200-T
Tennant Company reserves the right to change its warranty policy without notice.
821-02-01 REV 1/12
NEW MACHINE WARRANTY
Tennant Company warrants to the original purchaser, that models 100-T and 200-T will be free from defects
in workmanship and material for twelve (12) months, provided that machines are installed, operated, and
maintained in accordance with Tennant written manuals or other instructions.
This warranty does not apply to damage or failure caused by accident, freight damage, misuse, negligence,
abuse, improper repair, use of unit with anything other than 5000-Sc cleaning solution, or maintenance of
the machines. Please refer to the Operator Manual for proper machine operation and maintenance
instructions.
The warranty period begins on the installation date at the end-user site. A Machine Installation/Warranty
Report form included with the Operator Manual must be completed and returned immediately at the time of
purchase. If proof of purchase is unavailable, the warranty begins ninety (90) days after original sale to an
Authorized Tennant dealer.
LABOR AND TRAVEL WARRANTY
During the warranty period, Tennant will, at its option, provide labor or pay for outside repair. Travel is
excluded from warranty coverage.
PARTS WARRANTY
Parts replaced or repaired under this warranty are guaranteed for the remainder of the warranty period.
Batteries are pro-rated for twelve (12) months from the date of shipment from Tennant Company.
Consumable parts, expected to wear from normal use, are not covered under the parts warranty. These
consumable parts include, but are not limited to: battery cables, casters, wheels, power cords, dispensing
nozzle, and hoses.
REPAIR PARTS WARRANTY
After the warranty period expires, repair parts supplied by Tennant are warranted against defects for the
period of ninety (90) days, with the exception of batteries. Lead acid batteries are pro-rated for twelve (12)
months. The repair parts warranty only covers parts, not labor or travel (see service labor section for terms).
SERVICE LABOR WARRANTY
After the warranty period expires, labor and travel performed by a Tennant service representative are
warranted for thirty (30) days from the date the repairs are completed. This Service Labor Policy does not
cover work performed by any service company other than Tennant, and is restricted to the specific repair
operation or component for which a claim is made.
DISCLAIMER
TENNANT COMPANY EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. TENNANT SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES,
WHETHER DIRECT OR INDIRECT, INCLUDING, BUT NOT LIMITED TO, BUYER'S LOSS OF MATERIAL OR
PROFITS, INCREASED EXPENSE OF OPERATION, BODILY INJURY, LOSS OF USE OF PROPERTY OR
DOWNTIME.
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MACHINE INSTALLATION / WARRANTY REPORT
IMPORTANT: Please fill out completely and return to Tennant Company within 30 days of purchase to ensure full warranty protection.
Machine Model/Serial Number
Date Installed (mm/dd/yy)
Company Name (Physical Location of Machine)
Street Address (Physical Location of Machine)
City Province/State/Country Postal Code
Telephone Number and Fax Number
(Including area or country code)
Contact Name (Physical Location of Machine) Contact Phone
Contact Name E-mail Address
Billing Address:
Same as Machine Location
Customer #: __________________ (If known)
Different than Machine Location (If different, please provide
information below.
Customer #: __________________ (If known)
Company Name
Postal Address
City Province/State/Country Postal Code
Telephone Number and Fax Number
(Including area or country code)
Contact Name Contact Phone
Contact Name E-mail Address
If installing multiple machines at the same location, please list below.
____________________________ ___________________________________________
Machine Model/Serial Number Condition upon installation, describe
______________________________________ ___________________________________________________________
______________________________________ ___________________________________________________________
______________________________________ ___________________________________________________________
______________________________________ ___________________________________________________________
______________________________________ ___________________________________________________________
______________________________________ ___________________________________________________________
______________________________________ ___________________________________________________________
______________________________________ ___________________________________________________________
______________________________________ ___________________________________________________________
______________________________________ ___________________________________________________________
______________________________________ ___________________________________________________________
______________________________________ ___________________________________________________________
______________________________________ ___________________________________________________________
______________________________________ ___________________________________________________________
If more space is required, please use a separate form.
FAX TO: (+1) [phone]
or
E-MAIL TO: [email protected]
Thank you for choosing Tennant Company
Internal Use Only
Date Received:
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NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED STATES
BUSINESS REPLY MAIL
FIRST CLASS MAIL PERMIT NO.94 MINNEAPOLIS, MN
POSTAGE WILL BE PAID BY ADDRESSEE
TENNANT COMPANY
12875 Ransom Street
Holland, MI 49424 USA
Place tape here,
Do not staple
Place tape here,
Do not staple Place tape here, Do not staple
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