Tennant 8210 User manual

8210
*330190*
www.tennantco.com
Operator Manual
330190
Rev. 08 (3-2006)

This manual is furnished with each new model. It provides
necessary operation and maintenance instructions.
Read this manual completely and understand the ma-
chine before operating or servicing it.
This machine will provide excellent service. However, the
best results will be obtained at minimum costs if:
SThe machine is operated with reasonable care.
SThe machine is maintained regularly - per the ma-
chine maintenance instructions provided.
SThe machine is maintained with manufacturer sup-
plied or equivalent parts.
PROTECT THE ENVIRONMENT
Please dispose of packaging materials,
old machine components such as
batteries, hazardous fluids such as
antifreeze and oil, in a safe
environmentally way according to your
local waste disposal regulations.
Always remember to recycle.
MACHINE DATA
Please fill out at time of installation for future reference.
Model No.- 8210
Serial No.-
Machine Options --
Sales Rep. --
Sales Rep. phone no. --
Customer Number --
Installation Date --
Tennant Company
PO Box 1452
Minneapolis, MN 55440
Phone: [phone] or (763) 523--2850
CALIFORNIA PROPOSITION 65 WARNING:
Engine exhaust from this product contains chemicals known to the State of California to cause cancer,
birth defects, or other reproductive harm.
MAXPRO and ES are United States registered trademarks of the Tennant Company
Thermo Sentry is a United States trademark of Tennant Company.
Specifications and parts are subject to change without notice.
Copyright E1998--2000, 2002--2006 TENNANT, Printed in U.S.A.

CONTENTS
1
8210 330190 (3--06)
CONTENTS
Page
SAFETY PRECAUTIONS 3...................
OPERATION 7..............................
OPERATOR RESPONSIBILITY 7...........
MACHINE COMPONENTS 8...............
SYMBOL DEFINITIONS 9..................
CONTROLS AND INSTRUMENTS 11.....
OPERATION OF CONTROLS 12.........
DIRECTIONAL PEDAL 12.............
BRAKE PEDAL 13...................
PARKING BRAKE PEDAL 13..........
IGNITION SWITCH 13................
STEERING WHEEL 14...............
STEERING COLUMN TILT LEVER 14..
CHECK ENGINE LIGHT (GM ENGINE) 14
SCRUB SWITCH 15..................
SWEEP SWITCH 16..................
SIDE BRUSH SWITCH 16.............
HOURMETER 17....................
FUEL LEVEL GAUGE 17..............
HOPPER LEVER 18..................
MAIN SWEEP BRUSH DOWN
PRESSURE KNOB 18.............
SIDE BRUSH DOWN PRESSURE
HANDLE 19......................
CONTROL PANEL 19.................
SETTING THE DISPLAY CLOCK 20....
MAINTENANCE MODE 21............
RESETTING THE MAINTENANCE
TIMERS 22....................
DISABLING THE MAINTENANCE
MODE 23......................
OPERATING LIGHTS SWITCH 24.....
OPERATING/HAZARD LIGHT
SWITCH (OPTION) 24.............
SOLUTION FLOW SWITCH 24........
MANUAL FLOW VALVE 25............
ENGINE CHOKE KNOB
(FORD ENGINE) 25...............
SWEEP VACUUM FAN SWITCH 25....
HOPPER DOOR SWITCH 26..........
FILTER SHAKER SWITCH 26.........
EDGE SCRUB SWITCH 27............
SQUEEGEE SWITCH 27..............
ES SWITCH (OPTION) 28.............
DETERGENT PUMP SWITCH
(OPTION) 29.....................
ENGINE SPEED SWITCH 29..........
CHARGING SYSTEM LIGHT 30.......
ENGINE OIL PRESSURE LIGHT 30....
ENGINE WATER TEMPERATURE
LIGHT 30.........................
HOPPER TEMPERATURE LIGHT --
THERMO SENTRY 31.............
CLOGGED FILTER LIGHT (OPTION) 31
Page
HOPPER DOOR CLOSED LIGHT
(OPTION) 32.....................
HYDRAULIC FILTER BYPASS LIGHT
(OPTION) 32.....................
HORN BUTTON 32...................
CIRCUIT BREAKERS 33..............
FUSES (GM ENGINE) 33.............
OPERATOR SEAT 34.................
DELUXE SUSPENSION SEAT
(OPTION) 34.....................
HOPPER SUPPORT BAR 35..........
ENGINE COVER GAS SPRING 35.....
LATCHES 35........................
HOW THE MACHINE WORKS 36.........
PRE-OPERATION CHECKLIST 37........
CHANGING AN LPG FUEL TANK 38......
STARTING THE MACHINE 40............
SWEEPING, SCRUBBING, AND
BRUSH INFORMATION 42............
SWEEPING 44.........................
STOP SWEEPING 45...................
EMPTYING THE HOPPER 46............
FILLING THE TANKS 48.................
SCRUBBING 50........................
DOUBLE SCRUBBING 53................
STOP SCRUBBING 53..................
DRAINING AND CLEANING THE TANKS 54
STOP THE MACHINE 57................
POST-OPERATION CHECKLIST 59.......
ENGAGING HOPPER SUPPORT BAR 60.
DISENGAGING HOPPER SUPPORT
BAR 62.............................
OPERATION ON INCLINES 63...........
TIE DOWNS 63.........................
MACHINE TROUBLESHOOTING 64......
MAINTENANCE 66........................
MAINTENANCE CHART 66..............
LUBRICATION 68.......................
ENGINE (FORD) 68..................
ENGINE (GM) 68....................
REAR WHEEL SUPPORT 69..........
FRONT WHEEL BEARINGS 70........
HOPPER LIFT ARM PIVOTS 70.......
SCRUB HEAD DRAG LINK ARMS 70...
HYDRAULICS 71.......................
HYDRAULIC FLUID RESERVOIR 71...
HYDRAULIC FLUID 72...............
HYDRAULIC HOSES 73..............
PROPELLING MOTOR 73.............
ENGINE 74............................
COOLING SYSTEM 74...............
AIR FILTER INDICATOR (OPTIONAL) 75
AIR FILTER 75.......................
FUEL FILTER (GASOLINE) 76.........
FUEL FILTER (GM LPG) 76...........
SPARK PLUGS 76...................
CRANKCASE VENTILATION SYSTEM 76

CONTENTS
8210 330190 (3--06)
2
Page
INTAKE MANIFOLD (FORD) 76........
TIMING BELT (GM) 76................
BATTERY 77........................
BELTS AND CHAINS 78.................
ENGINE AND ACCESSORY PUMP BELT
(FORD) 78.......................
ENGINE BELT (GM) 78...............
STATIC DRAG CHAIN 79.............
DEBRIS HOPPER 80....................
HOPPER DUST FILTER 80............
REMOVING HOPPER DUST
FILTER 81.....................
THERMO SENTRY 81................
SCRUB HEAD 82.......................
BRUSHES 82...........................
MAIN SWEEP BRUSH 82.............
REPLACING MAIN SWEEP
BRUSH 83.....................
CHECKING AND ADJUSTING MAIN
SWEEP BRUSH PATTERN 85...
SIDE BRUSH 87.....................
REPLACING SIDE BRUSH 88......
SCRUB BRUSHES 89................
REPLACING THE SCRUB
BRUSHES 90..................
SOLUTION SYSTEM 90.................
RECOVERY TANK 90................
SOLUTION TANK 91.................
SQUEEGEES 91........................
REAR SQUEEGEE 91................
LEVELING THE REAR SQUEEGEE 92
ADJUSTING REAR SQUEEGEE
BLADE DEFLECTION 93........
SIDE SQUEEGEES 94..................
ADJUSTING THE SIDE SQUEEGEES 94
SQUEEGEE BLADES 94................
REAR SQUEEGEE 94................
REPLACING OR ROTATING REAR
SQUEEGEE BLADES 94........
SIDE SQUEEGEES 95..................
REPLACING SIDE SQUEEGEE
BLADES 95.......................
SKIRTS AND SEALS 96.................
REAR SKIRTS 96....................
BRUSH DOOR SEALS 96.............
HOPPER LIP SKIRTS 96..............
HOPPER SEALS 97..................
HOPPER DOOR SEALS 97...........
HOPPER FILTER SEALS 97...........
HOPPER VACUUM FAN SEAL 98......
TANK COVER SEALS 98.............
BRAKES AND TIRES 99.................
SERVICE BRAKES 99................
PARKING BRAKE 99.................
TIRES 99...........................
REAR WHEEL 99....................
Page
PUSHING, TOWING, AND
TRANSPORTING THE MACHINE 100...
PUSHING OR TOWING
THE MACHINE 100.................
TRANSPORTING THE MACHINE 101...
MACHINE JACKING 103..................
STORING MACHINE 103.................
SPECIFICATIONS 104......................
GENERAL MACHINE PERFORMANCE 104.
POWER TYPE 105.......................
STEERING 105..........................
HYDRAULIC SYSTEM 106................
BRAKING SYSTEM 106..................
TIRES 106..............................
MACHINE DIMENSIONS 107..............
INDEX 108.................................

SAFETY PRECAUTIONS
3
8210 330190 (9--05)
SAFETY PRECAUTIONS
The following precautions are used throughout
this manual as indicated in their description:
WARNING: To warn of hazards or
unsafe practices that could result in
severe personal injury or death.
FOR SAFETY: To identify actions that
must be followed for safe operation of
equipment.
CAUTION: To warn of unsafe practices
that could result in minor or moderate
personal injury.
The machine is suited to sweep disposable
debris. Do not use the machine other than
described in this Operator Manual. The machine
is not designed for use on public roads.
The following information signals potentially
dangerous conditions to the operator or
equipment:
WARNING: Engine emits toxic gases.
Severe respiratory damage or
asphyxiation can result. Provide
adequate ventilation. Consult with your
regulatory authorities for exposure
limits. Keep engine properly tuned.
WARNING: Raised hopper may fall.
Engage hopper support bar.
WARNING: Lift arm pinch point. Stay
clear of hopper lift arms.
WARNING: Moving belt and fan. Keep
away.
WARNING: Flammable materials can
cause an explosion or fire. Do not use
flammable materials in tank(s).
WARNING: Flammable materials or
reactive metals can cause explosion or
fire. Do not pick up.
WARNING: Hot bumper. Keep away.
CAUTION: LPG engine will run for a few
seconds after the key is turned off.
Apply the partking brake before leaving
the machine.
FOR SAFETY:
1. Do not operate machine:
-- Unless trained and authorized.
-- Unless operator manual is read and
understood.
-- If it is not in proper operating
condition.
-- In flammable or explosive areas unless
designed for use in those areas.
-- In areas with possible falling objects
unless equipped with overhead guard.
2. Before starting machine:
-- Check for fuel, oil, and liquid leaks.
-- Keep sparks and open flame away
from refueling area.
-- Make sure all safety devices are in
place and operate properly.
-- Check brakes and steering for proper
operation.
3. When starting machine:
-- Keep foot on brake and directional
pedal in neutral.
4. When using machine:
-- Use brakes to stop machine.
-- Go slow on inclines and slippery
surfaces.
-- Use care when reversing machine.
-- Move machine with care when hopper
is raised.
-- Make sure adequate clearance is
available before raising hopper.
-- Do not carry passengers on machine.
-- Always follow safety and traffic rules.
-- Report machine damage or faulty
operation immediately.
-- Follow mixing and handling
instructions on chemical containers.
5. Before leaving or servicing machine:
-- Stop on level surface.
-- Set parking brake.
-- Turn off machine and remove key.

SAFETY PRECAUTIONS
8210 330190 (6--03)
4
6. When servicing machine:
-- Avoid moving parts. Do not wear loose
jackets, shirts, or sleeves.
-- Block machine tires before jacking
machine up.
-- Jack machine up at designated
locations only. Block machine up with
jack stands.
-- Use hoist or jack that will support the
weight of the machine.
-- Wear eye and ear protection when
using pressurized air or water.
-- Disconnect battery connections before
working on machine.
-- Avoid contact with battery acid.
-- Avoid contact with hot engine coolant.
-- Allow engine to cool.
-- Keep flames and sparks away from
fuel system service area. Keep area
well ventilated.
-- Use cardboard to locate leaking
hydraulic fluid under pressure.
-- Use Tennant supplied or approved
replacement parts.
7. When loading/unloading machine
onto/off truck or trailer:
-- Turn off machine.
-- Use truck or trailer that will support
the weight of the machine.
-- Use winch. Do not drive the machine
onto/off the truck or trailer unless the
load height is 380 mm (15 in) or less
from the ground.
-- Set parking brake after machine is
loaded.
-- Block machine tires.
-- Tie machine down to truck or trailer.

SAFETY PRECAUTIONS
5
8210 330190 (3--06)
The following safety labels are mounted on the
machine in the locations indicated. If these or any
label becomes damaged or illegible, install a new
label in its place.
ENGINE FAN AND BELT LABEL -- LOCATED
ON THE RADIATOR SHROUD.
EMISSIONS LABEL -- LOCATED ON THE SIDE
PANEL OF THE OPERATOR COMPARTMENT.
FLAMMABLE SPILLS LABEL -- LOCATED
ON THE SIDE PANEL OF THE OPERATOR
COMPARTMENT.
351551
HOPPER LIFT ARMS LABEL -- LOCATED
ON BOTH HOPPER LIFT ARMS.
HOT SURFACE LABEL --
LOCATED ON THE SIDE OF
THE BUMPER

SAFETY PRECAUTIONS
8210 330190 (9--05)
6
HOPPER LIFT ARMS LABEL -- LOCATED
ON BOTH HOPPER LIFT ARMS.
HOPPER SUPPORT BAR LABEL -- LOCATED
ON THE HOPPER SUPPORT BAR AND ON
BOTH HOPPER LIFT ARMS.
351551
FLAMMABLE MATERIALS LABEL -- LOCATED
ON THE SOLUTION TANK COVER & ON THE
BATTERY TRAY ON MACHINES WITH THE
DETERGENT TANK OPTION.
FOR SAFETY LABEL --
LOCATED ON THE SIDE
PANEL OF THE OPERATOR
COMPARTMENT.
LPG ENGINE WILL RUN LABEL--
LOCATED ON THE SIDE OF THE
INSTRUMENT PANEL.

OPERATION
7
8210 330190 (1--98)
OPERATION
OPERATOR RESPONSIBILITY
-The operator’s responsibility is to take care
of the daily maintenance and checkups of
the machine to keep it in good working
condition. The operator must inform the
service mechanic or supervisor when the
required maintenance intervals occur as
stated in the MAINTENANCE section of this
manual.
-Read this manual carefully before operating
this machine.
FOR SAFETY: Do not operate machine,
unless operation manual is read and
understood.
-Check the machine for shipping damage.
Check to make sure machine is complete
per shipping instructions.
-Keep your machine regularly maintained by
following the maintenance information in this
manual. We recommend taking advantage
of a regularly scheduled service contract
from your Tennant representative.
-Order parts and supplies directly from your
authorized Tennant representative. Use the
parts manual provided when ordering parts.
-After the first 50 hours of operation, follow
the recommended procedures stated in the
MAINTENANCE CHART.
07324

OPERATION
8210 330190 (6--04)
8
MACHINE COMPONENTS
A
B
C
D
E
F
H
JI
K
L
M
N
O
P
Q
G
351551
A. Control panel
B. Steering wheel
C. Operator seat
D. Engine cover
E. Engine side door
F. Rear squeegee
G. Side squeegee
H. Sweeping brush access door
I. Hopper cover
J. Hopper dust filter
K. Solution tank
L. Recovery tank
M. Main sweeping brush
N. Side brush
O. Scrub brushes
P. Detergent tank (option)
Q. Scrub head

OPERATION
9
8210 330190 (6--04)
SYMBOL DEFINITIONS
These symbols identify controls, displays, and
features on the machine:
Hazard light Recovery tank full
Operating lights Filter clogged
Hopper door open Hopper temperature -- Thermo Sentry
Hopper door close Diagnostics
Hopper raise Gasoline fuel only
Hopper lower Hourmeter
Filter shaker Fan
Side brush down and on ES (option)
Side brush up and off Detergent flow
Main brush down and on Scrub brush edge clean
Main brush up and off Scrub brushes down and on
Charging system Rear squeegee down and vacuum on
Engine oil pressure Engine
Engine water temperature Variable pressure

OPERATION
8210 330190 (6--04)
10
Parking brake Circuit breaker 1
Solution flow Circuit breaker 2
Side brush down pressure light Circuit breaker 3
Side brush down pressure heavy Circuit breaker 4
Main sweep brush down pressure light Circuit breaker 5
Main sweep brush down pressure heavy Circuit breaker 6
Horn Circuit breaker 7
Hydraulic fluid only Circuit breaker 8
Jackpoint Check Engine
Steering tilt
50 hour required maintenance interval
100 hour required maintenance interval
200 hour required maintenance interval
400 hour required maintenance interval
800 hour required maintenance interval

OPERATION
11
8210 330190 (3--06)
CONTROLS AND INSTRUMENTS
A
AA
Q
B
C
E
F
Z
H
G
P
L
NMO
D
X
W
Y
V
J
I
K
R
S
T
U
BB
A. Directional pedal V. Clogged filter light (option)
B. Brake pedal W. Hopper door closed light (option)
C. Parking brake pedal X. Hydraulic filter bypass light (option)
D. Ignition switch Y. Horn button
E. Steering wheel Z. Circuit breakers
F. Steering column tilt lever AA. Engine choke knob (FORD engine)
G. Hopper lever BB. Check Engine Light (GM engine)
H. Operator seat
I. Operating lights switch
J. Operating/hazard lights switch
(option)
K. Solution flow switch
L. Control panel
M. Multi--function switches (6)
N. Display screen
O. TENNANT logo switch
P. Main brush down pressure knob
Q. Side brush down pressure handle
R. Charging system light
S. Engine oil pressure light
T. Engine water temperature light
U. Hopper temperature light --
Thermo Sentry

OPERATION
8210 330190 (1--98)
12
OPERATION OF CONTROLS
DIRECTIONAL PEDAL
The directional pedal controls direction of travel
and the propelling speed of the machine. Change
the speed of the machine with the pressure of
your foot; the harder you press the pedal, the
faster the machine travels.
Forward: Press the top of the directional pedal
with the toe portion of your foot.
Reverse: Press the bottom of the directional
pedal with the heel of your foot.
Neutral: Take your foot off the directional pedal
and it will return to the neutral position.

OPERATION
13
8210 330190 (1--98)
BRAKE PEDAL
The brake pedal stops the machine.
Stop: Take your foot off the directional pedal and
let it return to the neutral position. Step on the
brake pedal.
PARKING BRAKE PEDAL
The parking brake pedal sets and releases the
front wheel brakes.
Set: While pressing the brake pedal as far as it
will go, set the parking brake by pressing the
parking brake pedal with the toe portion of your
foot.
FOR SAFETY: Before leaving or
servicing machine; stop on level
surface, set parking brake, turn off
machine and remove key.
Release: Press on the brake pedal to unlock the
parking brake pedal.
IGNITION SWITCH
The ignition switch starts and stops the engine
with a key.
FOR SAFETY: When starting machine,
keep foot on brake and directional pedal
in neutral.
Start: Turn the key all the way clockwise.
Release the key as soon as the engine starts.
Stop: Turn the key counter-clockwise.
CAUTION: LPG engine will run for a few
seconds after the key is turned off.
Apply the partking brake before leaving
the machine.
NOTE: To protect the GM engines emmision
components LPG machines, the engine will
continue to operate for a few seconds after the
switch is turned off.

OPERATION
8210 330190 (6--04)
14
STEERING WHEEL
The steering wheel controls the machine’s
direction. The machine is very responsive to the
steering wheel movements.
Left: Turn the steering wheel to the left.
Right: Turn the steering wheel to the right.
STEERING COLUMN TILT LEVER
The steering column tilt handle controls the angle
of the steering wheel.
Adjust: Pull out the tilt handle, then move the
wheel to the desired position and release the tilt
handle.
CHECK ENGINE LIGHT (GM ENGINE)
The check engine light comes on if the engines
control system detects a fault during machine
operation.
If the check engine light comes on while operating
the machine, contact a TENNANT service
representative.

OPERATION
15
8210 330190 (6--04)
SCRUB SWITCH
The scrub switch controls the scrubbing
operations. The scrub switch also sets the scrub
brush pressure.
The scrubbing operations include the functions
described below. The scrub head lowers and the
scrub brushes activate. The rear squeegee will
lower and the vacuum fan will start. The solution
system will start, if the solution flow switch is on.
Also, the optional ES system and detergent pump
will start, if the switches are on. The engine speed
will change to fast.
Start: Press the scrub switch. The indicator light
next to the switch will illuminate.
Stop: Press the scrub switch. The indicator light
next to the switch goes out.
Scrub brush pressure: Press and hold the scrub
switch. The brush pressure will scroll through four
settings. The heaviest or fourth brush pressure
setting is called Super Scrub. The pressure
setting selected when the switch is released will
be the new default brush pressure setting.
The brush pressure can be set into four different
positions. Under normal conditions, the brush
pressure should be set in the minimum settings
(one or two downward arrows). Under heavy
grime conditions, the brush pressure should be
set in the maximum settings (three or four
downward arrows). The fourth brush pressure
setting (Super Scrub) is not available when the
machine is scrubbing and sweeping
simultaneously. Travel speed and floor conditions
will affect the scrubbing performance.
NOTE: The brush pressure setting and the
detergent flow rate will default to the last settings
used when the scrubbing operations are started
again.
NOTE: The scrub head will raise when the
directional pedal is in the neutral position. The
rear squeegee will raise when the directional
pedal is in the reverse position.
F
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OPERATION
8210 330190 (1--98)
16
SWEEP SWITCH
The sweep switch controls the sweeping
operations.
If the sweep switch is pressed while the machine
is idle or in the scrub mode, the hopper door will
open, the main sweeping brush will lower and
activate, the sweep vacuum fan will activate, the
side brush will lower and activate, and the engine
speed will increase to the fast speed.
Sweeping operations on: Press the sweep
switch. The indicator light next to the switch will
illuminate.
Sweeping operations off: Press the switch again.
The indicator light next to the switch will go out.
Sweeping in wet conditions: Press the vacuum
fan switch to disable the fan. The indicator light
next to the switch will go out.
NOTE: If the hopper is raised, even slightly, the
raised hopper icon will replace the sweep icon on
the control panel display and the sweeping
operations will not start.
SIDE BRUSH SWITCH
The side brush switch controls the side brush
position and rotation. The main sweeping brush
must be operating for the side brush to work.
NOTE: The side brush operates automatically
when the main sweeping brush starts operating.
To sweep without using the side brush, press the
side brush switch.
Up and Off: Press the switch again. The indicator
light next to the switch will go out.
Down and On: Press the switch. The indicator
light next to the switch will illuminate.
NOTE: The side brush operates automatically
when the main sweeping brush starts operating.
To sweep without using the side brush, press the
side brush switch.
NOTE: If the hopper is raised, even slightly, the
raised hopper icon will replace the sweep icon on
the control panel display and the sweeping
operations will not start.
F
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351648
F
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351649

OPERATION
17
8210 330190 (1--98)
HOURMETER
The hourmeter records the number of hours the
machine has been operated. Check the hourmeter
regularly; this information is used to determine
when to perform routine machine maintenance.
FUEL LEVEL GAUGE
The fuel level gauge indicates the amount of fuel
remaining in the fuel tank. When the indicator bar
is fully shaded, the fuel tank is full. The fuel tank
is nearly empty when only a small portion of the
indicator bar remains shaded. Refill the fuel tank
as soon as possible.
NOTE: Do not use leaded fuels. The use of
leaded fuels will cause permanent damage to the
system’s oxygen sensor and catalytic converter.
LPG powered machine: The fuel gauge is located
on the top of the LP tank.
F
E
12 : 16 PM
0021
351650
F
E
12 : 16 PM
0021
351650

OPERATION
8210 330190 (1--98)
18
HOPPER LEVER
The hopper lever raises and lowers the hopper.
Hopper up: Turn off all scrubbing and sweeping
functions. Pull and hold the hopper lever
backward until the hopper reaches the desired
height.
Hold: Release the hopper lever into the middle
position.
WARNING: Raised hopper may fall.
Engage hopper support bar.
Hopper down: Push the hopper lever forward until
the hopper has lowered completely.
NOTE: The main sweeping brush, side brush,
and sweep vacuum fan will stop operating when
the hopper is raised. If the sweep vacuum fan,
side brush switch, or the main brush switch is
pressed while the hopper is raised, none of the
sweeping operations will activate and the raised
hopper icon will appear on the control panel.
MAIN SWEEP BRUSH DOWN PRESSURE
KNOB
The main brush down pressure knob changes the
amount of contact the main brush has with the
surface being swept.
Increase: Turn the main brush down pressure
knob counter--clockwise.
Decrease: Turn the main brush down pressure
knob clockwise.
F
E
351651