Tense DT-96 User manual

DT-96 / DT-72 / DT-48 / DT-D / DT-Y
AUTO-TUNE PID TEMPERATURE CONTROLLER
Connection
General Specification
1
ENG
µP based, PID temperature controller with OUT and ALARM outputs
Auto-tuning for PID parameters
Sensor type: T/C (J,K,T,S,R), Pt100, selectable, multi-input
Selectable control type: P, PI, PD, PID or ON-OFF
Automatic “Overshoot” elimination in PID mode “Anti-windup”
“Anti-windup”
Upper and Lower limit for SET and ALARM settings
Selectable relative, absolute or band alarm
ON-delay for OUT in cooling mode
Displays SET and PROCESS values
Cold-junction compensation for T/C
Line compensation for Pt100
o o
Excellent linearity with C/mV and C/W look-up tables
Input “Offset” feature
Password protection
High accuracy
EEPROM memory to store settings
Optional SSR output
Easy connection with plug-in connectors
Warning: If 2 wire Pt100 is used, connect compansation lead to measuring lead.
(DT-96/ DT-Y/DT-D: 17-18, DT-72: 13-14, DT-48: 10-11)
!
!
3
4
5
6
7
8
9
10
100 .. 240 VAC
50/6Hz 6VA
no
Out
nc
no
Alarm
nc
17
18
19
+
-
T/C
Pt100
Out & Alarm:
250VAC
max. 2A
resistive load
Temperature Controller
DT-96
no: Normally open
nc: Normalde closed
!
1
2
3
4
5
100 .. 240 VAC
50/6Hz 6VA
no
Out
nc
Alarm
10
11
12
+
-
T/C
Pt100
Out & Alarm:
250VAC
max. 2A
resistive load
Temperature Controller
DT-48
6
7!
3
4
5
6
7
8
9
10
100 .. 240 VAC
50/6Hz 6VA
no
Out
nc
no
Alarm
nc
17
18
19
+
-
T/C
Pt100
Out & Alarm:
250VAC
max. 2A
resistive load
Temperature
Controller
DT-D
!
3
4
5
6
7
8
9
10
100 .. 240 VAC
50/6Hz 6VA
no
Out
nc
no
Alarm
nc
17
18
19
+
-
T/C
Pt100
Out & Alarm:
250VAC
max. 2A
resistive load
Temperature
Controller
DT-Y
!
Temperature
Controller
DT-72
3
4
5
6
7
8
9
10
100 .. 240 VAC
50/6Hz 6VA
no
Out
nc
no
Alarm
nc
13
14
15
+
-
T/C
Pt100
Out & Alarm:
250VAC
max. 2A
resistive load
MADE IN TURKEY

FAIL
Err
Displays “FAiL” message in case of sensor failure, measurement out of range or hardware fails to
measure input signal.
Use shielded and twisted signal cables and connect shield to ground on device side. Use correct compensation cables
for T/C sensors. Connect T/C cable directly to the device connectors. Keep all signal cables away from contactors,
devices/cables emitting electrical noise, power cables.
Keep device away from contactors, devices/cables emitting electrical noise, power cables. Take precautions agains
environmental conditions like humidity, vibration, pollution and high/low temperature during installation.
Use fuse (slow 250mA 250VAC) on mains/supply input of the device. Use appropriate cables for mains connections.
Apply safety regulations during installation.
Hardware failure.
Error Message:
!Warning:
2
Dimension :
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Display
Sensor Type
Measuring Scale
Resolution
Accuracy
Control Form
Out Output
Alarm Output
Heat SET
Alarm SET
Heat Hysteresis
Alarm Hysteresis
Proportional Band
Integral Time
Derivative Time
Control Period
Offset
Heating/Cooling
Cold. Junc. Comp.
Line Comp.
Operation Temp
Supply Voltage
Power Consump.
Weight
Altitude
Failure
DT-96:96x96, DT-72:72x72, DT-48:48x48, DT-D, DT-Y:48x96mm
4 Digits 7 Segment (PV), 4 digits 7 Segment (SV)
J,K,T,S,R type T/C, Pt100 selectable
o
-100 .. 600 C, J type T/C, (Inpt=J), o -100 .. 1300 C, K type T/C, (Inpt=k)
o
-100 .. 400 C, T type T/C, (Inpt=t), o 0 .. 1750 C, S type T/C, (Inpt=S)
o
0 .. 1750 C, R type T/C, (Inpt=r), o -100 .. 600 C, Pt100, (Inpt=Pt)
o
-99.9 .. 600.0 C, Pt100, (Inpt=Pt.0)
o o ± 1 C or ± 0.1 C
± % 0.3 (Over full scale)
ON-OFF or P,PI,PD,PID - selectable
Relay (NO + NC), 250VAC, 2A, Resistive load, (optional SSR)
Relay (NO + NC), 250VAC, 2A, Resistive load, (only NO for Dt48)
o
Lower Limit .. Upper Limit C (H.Set)
o
AL.tY = Abs,-Abs; Lo.L .. UP.L C (A.Set)
AL.tY = rel, -rel, bnd, -bnd, bn.i, -bn.i; -100 .. +100 / -10.0 .. +10.0 (Pt.0)
o
0 .. 50 / 0.0 .. 5.0 C (H.Hys); PID is active if set to 0
o
1 .. 50 / 0.1 .. 5.0 C (A.Hys)
o
1 .. 130 C (Pb.C)
0 .. 30,0 min. (OFF if set to 0)
0.. 10,0 min. (OFF if set to 0)
4 .. 200 sec (Ct)
o
-100..+100 C / -10.0 .. +10.0 (oFFS)
Selectable (only ON-OFF control form is active for cooling)
0o ... 50 C (T/C)
10 Ohm maks. (3 wire Pt100)
o o
-20 C... 50 C
100…240VAC, 50/60Hz
<6VA
<0.5 kg
<2000 m
ALARM output is always OFF, OUT output is active according to P.Err and Ct parameters
in case of sensor failure, measurement out of range or hardware fails to measure input
signal (OUT output is OFF if Perr is 0)
:
:
Technical Specification

Programming Parameter:
3
+
SET
Press for 2 sec.
Upper Display
Enter 162 to pass to
parameters prog. mode.
SET
Inpt Sensor Type (1)
SET
Back
Press “Back” to return
to the top of parameters
programming block.
CodE
“tunE”
flashes
Enter 262 to
start
“auto-tune”
Upper Display
h-C Select
Function (2)
SET
H.Hys/C.Hys 0..50 /
0.0 .. 5.0 (3)
oC
SET
A.hys 1..50 /
0.0 .. 5.0 (3)
oC
SET
Pb.C 10 .. 130
oC
SET
Ct 4..200 sec
SET
ti 0..30.0 min
SET
td 0..10.0 min
SET
UP.L Lo.L ..
Upper Scale (oC)
SET
oFFS -100 .. +100 /
-10.0 .. +10.0 (oC) (3)
SET
SET
AL.tY Abs, rel, bnd, bn.i
-Abs, -rel, -bnd, -bn.i
SET
r.ALr/
b.ALr
-100.. +100 /
-10.0 .. +10.0 (oC) (3)
SET
C.dLY 0..30 sec
SET
P.Err %0..100
SET
End Prog.
HeAt:
Heating Function
Cool:
Cooling Function
Heat/Cool Hysteresis o ( C):
PID is active if set to O
o
(for H.Hys)( C)
Alarm Hysteresis o
( C)
o
Proportional Band in ( C)
Control Period (sec.)
Integral Time:
In minutes. If set to 0,
P, PD is active (integral OFF).
Derivative Time:
In minutes. If set to 0,
P, PI is active (derivative OFF).
C.Hys/
H.Hys
not 0
Upper limit value for Lo.L,
H.SET and A.SET. Upper Scale value
differs according to the selected
sensor type.
Offset Value; Offset is directly added
to the measured value. This feature shall
be used for user calibration. Normally set to 0.
LO.L Lower Scale ..
UP.L (oC)
Lower limit value for UP.L,
H.SET and A.SET. Lower Scale value
differs according to the selected
sensor type.
Alarm Type:
Abs: Absolute, -Abs: Absolute, invert out
rel: Relative, -rel: Relative,
bnd: Band, -bnd: Band,
bn.i: Band inhibit, -bn.i: Band,
invert out
invert out
invert out
Relative or band Alarm Value.
Displayed if AL.tY is other then
Abs or -Abs.
Active only in cooling mode.
Minimum delay before OUT becomes ON
after it becomes OFF.
Determines the duty cycle of OUT output
when “Fail” message is displayed. If 0, OUT is always OFF.
If 100, OUT is always ON, when device “fails”. Period is Ct.
(1) When sensor type is changed, Up.L, Lo.L, H.Set or A.Set may be set to a new value automatically, if any of
then violates measuring scale of the selected sensor.
(2) ON-OFF control is only option for Cooling function.
(3) If sensor type is selected as Pt.0.
AL.tY=
Abs, -Abs
h-C=
heat
SET
J: J Type T\C, K: K Type T\C
T: T Type T\C, S: S Type T\C
R: R Type T\C, Pt: Pt100
Pt.0: 0.1 resolution Pt100
oC
Factory Set
Values:
H.Set: 100 oC
o
A.Set: 400 C
Inpt: J
H-C: Heat
o
H.hys: 3 C
o
A.hys: 3 C
o
Pb.C: 30 C
Ct: 4 sec.
ti: 5.0 min.
td: 1.0 min.
o
UP.L: 400 C
o
Lo.L: 0 C
o
oFFS: 0 C
AL.tY: rel
o
r.ALr: 3 C
C.dLy: 15 sec.
P.Err: 0
Auto Tune:
Before starting “Auto-tune”, adjust H.SET.
“Auto tune” does not start in“cooling” mode.
Process value may exceed H.Set during
auto-tune.
After auto-tuning, control form automatically
switches to PID mode.
Auto-tuning is stopped (interrupted) ant time
by pressing any key. In this case, the
parameters before auto-tuning is valid.
Auto-tuning may not always determine the
best values for your process.
CodE Enter 162

Programming Heat SET and Absolute Alarm SET:
SET
Press 2 sec.
H.SEt
Lo.L .. UP.L oC
SET
A.SEt
SET
Prog. end
Heat SET;
(Process SET) value is
set Lo.L .. UP.L
Displayed if Ab.AL = Yes;
Absolute Alarm SET Value
is set Lo.L .. UP.L
Upper Display
AL.tY=
rel, -rel
bnd, -bnd
bn.i, -bn.i
Lo.L .. UP.L oC
ALARM Output
ALARM AL.tY= -Abs. -rel
ON
X
PV
(X+A.hys)
ALARM AL.tY= -Abs. rel
ON
X
PV
(X-A.hys)
AL.tY = Abs, -Abs; X = A.SEt
AL.tY = rel, -rel ; X = H.SEt + r.Alr
ALARM AL.tY = bnd, bn.i (*)
ON
H.SEt
PV
ON
AB C D
ALARM AL.tY = bnd, bnd (**)
H.SEt
PV
ON
AB C D
A = H.SET-b.Alr, B = H.SET-b.Alr+A.hys, C = H.SET+b.Alr-A.hYS, D = H.SET+b.Alr
(*) AL.tY = bn.i is same as bnd except that if AL.tY = bn.i, ALARM is never ON before PV is in band.
(**) AL.tY = -bn.i is always same as -bnd.
OUT Output (ON-OFF Control):
• ON-OFF is active when
“H.Hys” is other then 0.
ALARM Cooling
OUT
PV
Heating
H.SET (H.SET+C.Hys) (H.SET-H.Hys) H.SET
4
P, PI, PD, PID is active when “H.Hys” iss et 0 (only for heating; h-C is set to “HEAt”).
o
PbC: Proportional band in C.
Ct: Control period for PID control. Prefer 4-10 sec.
Ti: Integral time; Set in minutes. Determines how fast controller reacts to compansate the offset between SET point and
the process value. If set to 0, integral part is OFF. If set too low, process value may oscillate.
Td: Derivative time; Set in minutes. If set to 0, derivative parf is OFF. Determines how sensitive the controller is to
changes of the offset between SET point and the process value. If set too high, process value may oscillate of overshoot.
PID Parameters: