Terex Genie Lift Guard S-40 User manual

Operator's Manual Seventh Edition • Second Printing
S-40 • S-45 PartNo.226478
Copyright © 1994 by Genie Industries
Seventh Edition: Second Printing, March 2011
"Genie" and "S" are registered trademarks of
Genie Industries in the U.S.A. and many other
countries.
These machines comply with AS1418.10
Printed on recycled paper
Printed in U.S.A.
Important
Read,understandandobeythesesafetyrulesand
operatinginstructionsbeforeoperatingthismachine.
Onlytrainedandauthorizedpersonnelshallbe
permitted to operate this machine. This manual should
beconsidered apermanentpart of yourmachineand
should remain with the machine at all times. If you
have any questions, call Genie Industries.
Contents
Page
Introduction ................................................................ 1
Symboland Hazard Pictorials Definitions................... 3
GeneralSafety........................................................... 5
PersonalSafety ......................................................... 8
Work Area Safety....................................................... 9
Legend ......................................................................17
Controls ....................................................................18
Inspections ...............................................................25
OperatingInstructions...............................................36
Transportand LiftingInstructions ..............................44
Maintenance .............................................................47
Specifications ...........................................................51
Contact us:
Internet:http://www.genielift.com
E-mail:[email protected]

Operator's Manual
Seventh Edition • Second Printing
PartNo.226478 S-40 • S-45 1
Introduction
Danger
Failure to obey the instructions and
safety rules in this manual will
result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machineoperationcontainedinthisoperator's
manual.
1 Avoidhazardoussituations.
Knowandunderstandthesafetyrulesbefore
going on to the next section.
2 Alwaysperformapre-operationinspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Youread,understandandobeythe
manufacturer'sinstructions and safety rules—
safetyandoperator'smanualsandmachine
decals.
Youread,understandandobeyemployer's
safety rules and worksite regulations.
Youread,understandandobeyallapplicable
governmentalregulations.
Youareproperlytrainedtosafelyoperate the
machine.
Owners, Users and Operators:
Genieappreciates your choice of our machinefor
yourapplication.Ournumberonepriorityis user
safety, which is best achieved by our joint efforts.
We feel that you make a major contribution to
safety if you, as the equipment users and
operators:
1 Comply with employer, job site and
governmentalrules.
2 Read, understand and follow the instructions
in this and other manuals supplied with this
machine.
3 Use goodsafe work practices ina
commonsenseway.
4 Onlyhavetrained/certifiedoperators,directed
byinformedandknowledgeablesupervision,
runningthemachine.
If there is anything in this manual that is not clear
orwhichyoubelieveshould be added, please
contact us.
Internet:www.genielift.com
E-mail:[email protected]

Operator's Manual Seventh Edition • Second Printing
2 S-40 • S-45 PartNo.226478
Intended Use
This machine is intended to be used only to lift
personnel, along with their tools and materials to an
aerial work site.
Introduction
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
solvent-basedcleanersbecausetheymaydamage
the safety sign material.
Hazard Classification
Genie uses symbols, color coding and signal words
to identify the following:
Safety alert symbol—used to alert
youtopotentialpersonalinjury
hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicatesa hazardous situation
which, if not avoided, will result in
deathorseriousinjury.
Indicatesa hazardous situation
which, if not avoided, could result
in death or serious injury.
Indicatesa hazardous situation
which, if not avoided, could result
inminor ormoderateinjury.
Indicatesa hazardous situation
which, if not avoided, could result
inpropertydamage.
Red
Orange
Yellow
Blue

Operator's Manual
Seventh Edition • Second Printing
PartNo.226478 S-40 • S-45 3
CrushHazard ExplosionHazard FireHazard ExplosionHazard Electrocution
Hazard
FallHazard CrushHazard Tip-overHazard
Symbol and Hazard Pictorials Definitions
Tip-overHazard Tip-overHazard
Tip-overHazard Tip-overHazard Electrocution
Hazard
Maintainrequired
clearance.
Readthe
operator’s
manual.
Keep off this
surface. Keepawayfrom movingparts. Keepawayfrom path of moving
platform.
Onlytrained
maintenance
personnelshould
access
compartments.
Nosmoking.
Noflame.
Stopengine.
Platformuphill:
1 Lowerboom.
2 Retract boom.
Platformdownhill:
1 Retract boom.
2 Lowerboom.
Do not use ether
orotherhigh
energystarting
aids on machines
equippedwith
glowplugs.
Readservice
manual Ratedplatform capacity

Operator's Manual Seventh Edition • Second Printing
4 S-40 • S-45 PartNo.226478
Lanyard
attachmentpoint
Symbol and Hazard Pictorials Definitions
Wheelload Voltageratingfor
powertoplatform Pressureratingfor air line to platform
Avoid contact. Tie-down
instructions Tie-down instructions
Fireextinguisher
Weightofwelder
reducescapacity Windspeed
+
+
=
X1

Operator's Manual
Seventh Edition • Second Printing
PartNo.226478 S-40 • S-45 5
Safety signs and locations
General Safety

Operator's Manual Seventh Edition • Second Printing
6 S-40 • S-45 PartNo.226478
General Safety
Safety signs and locations

Operator's Manual
Seventh Edition • Second Printing
PartNo.226478 S-40 • S-45 7
Safety signs and locations
General Safety

Operator's Manual Seventh Edition • Second Printing
8 S-40 • S-45 PartNo.226478
Personal Safety
Fall Protection
Personal fall protection equipment (PFPE) is
requiredwhenoperatingthismachine.
Occupants must wear a safety belt or harness in
accordancewithgovernmentalregulations.Attach
the lanyard to the anchor provided in the platform.
Operators must comply with employer, job site and
governmentalrulesregardingtheuseofpersonal
protectiveequipment.
All PFPE must comply with applicable
governmentalregulations,andmustbeinspected
and used in accordance with the PFPE
manufacturer’sinstructions.