Terex Genie Z-62 Installation and operating manual

Service and Repair Manual
Serial Number Range
Z®-62/40
from Z6215A-101
to Z6216N-
2999
from Z6216D-
101
to Z6216D-149
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
from Z6216M-101
To Z6216M-
399
from Z62D-150
from Z62H-
3000
from Z62M-400
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Original Instructions
Part No. 1268555GT
Rev B1
June 2022

Service and Repair Manual June 2022
Introduction
ii Z®-62/40 Part No. 1268555GT
Intro ductio n Intro ductio n
Importan t Inf or matio n
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate Operator's
Manual on your machine before attempting any
procedure.
This manual provides troubleshooting and repair
procedures for qualified service professionals.
Basic mechanical, hydraulic and electrical skills
are required to perform most procedures.
However, several procedures require specialized
skills, tools, lifting equipment and a suitable
workshop. In these instances, we strongly
recommend that maintenance and repair be
performed at an authorized Genie dealer service
center.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest
degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
Internet: www.genielift.com
E-mail: [e-mail]
Find a Manual for this Model
Go to http://www.genielift.com
Use the links to locate Service Manuals,
Maintenance Manuals, Service and Repair
Manuals, Parts Manuals and Operator's Manuals.
Copyright © 2015 by Terex Corporation
1268555GT Rev B1, June 2022
First Edition, Second Printing
Genie and "Z" are registered trademarks of Terex South
Dakota, Inc. in the U.S.A. and many other countries.
"TraX" is a trademark of Terex South Dakota, Inc.

June 2022 Service and Repair Manual
Introduction
Part No. 1268555GT Z®-62/40 iii
RevisionHistory
Revision History
Revision Date Section Procedure / Page / Description
A 9/2015 Initial Release
A1 9/2016 Introduction Serial Number Legend
A2 11/2017 Specifications Machine Specifications
A3 2/2020 Specifications Hydraulic Component Specifications
B 5/2020 All Sections Add Deutz TD 2.2 L3 Engine
Fault Codes Control System Fault Codes
B1 6/2022 Repair 5-1
Reference Examples:
Electronic Version
Click on any content or procedure in the Table of Contents to view
the update.
Section – Repair Procedure, 4-2
Section – Fault Codes, All charts
Section – Schematics, Legends and schematics

Service and Repair Manual June 2022
Introduction
iv Z®-62/40 Part No. 1268555GT
Serial Number Legend
To August 31, 2016
1 Model
2 Model year
3 Facility code
4 Sequence number
5 Serial number (stamped on chassis)
6 Serial label (located under cover)
From September 1,
2016
1 Model
2 Facility code
3 Sequence number
4 Serial number (stamped on chassis)
5 Serial label (located under cover)

June 2022 Service and Repair Manual
Safety Rules
Part No. 1268555GT Z®-62/40 v
Sec ti on 1 Safety Rul es
Gene ralS af ety Rul es
Danger
Failure to obey the instructions and safety
rules in this manual and the appropriate
Operator's Manual on your machine will result
in death or serious injury.
Many of the hazards identified in the
operator's manual are also safety hazards
when maintenance and repair procedures are
performed.
Do not modify or alter a MEWP without prior
written permission from the manufacturer.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
•manufacturer's instructions and safety
rules
•employer's safety rules and worksite
regulations
•applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.

Service and Repair Manual June 2022
Safety Rules
vi Z®-62/40 Part No. 1268555GT
Personal Safety
Any person working on or around a machine
must be aware of all known safety hazards.
Personal safety and the continued safe
operation of the machine should be your top
priority.
Read each procedure thoroughly. This
manual and the decals on the
machine, use signal words to identify
the following:
Safety alert sym
bol—used to
alert personnel to potential
personal injury hazards. Obey
all safety messages that follow
this symbol to avoid possible
injury or death.
Indicates a imminently
hazardous situation which, if
not avoided, will result in death
or serious injur
y.
Indicates a potentially
hazardous situation which, if
not avoided, could result in
death or serious injury.
Indicates a potentially
hazardous situation which, if
not avoided, may cause minor
or moderate injury.
Indicates a
potentially
hazardous situation which, if
not avoided, may result in
property damage.
Be sure to wear protective eye wear
and other protective clothing if the
situation warrants it.
Be aware of potential crushing
hazards such as moving parts,
free
swinging or unsecured components
when lifting or placing loads. Always
wear approved steel
-toed shoes.
Workplace Safety
Any person working on or around a machine
must be aware of all known safety hazards.
Personal safety and the continued safe
operation of the machine should be your top
priority.
Be sure to keep sparks, flames and
lighted tobacco away from flammable
and combustible materials like battery
gases and engine fuels. Always have
an approved fire extinguisher within
easy reach.
Be sur
e that all tools and working
areas are properly maintained and
ready for use. Keep work surfaces
clean and free of debris that could get
into machine components and cause
damage.
Be sure any forklift, overhead crane or
other lifting or supporting device
is
fully capable of supporting and
stabilizing the weight to be lifted. Use
only chains or straps that are in good
condition and of ample capacity.
Be sure that fasteners intended for
one time use (i.e., cotter pins and self-
locking nuts) are not reuse
d. These
components may fail if they are used
a second time.
Be sure to properly dispose of old oil
or other fluids. Use an approved
container. Please be environmentally
safe.
Be sure that your workshop or work
area is properly ventilated and
well lit.

June 2022
Table of Contents
Part No. 1268555GT Z®-62/40 vii
Introduction Introduction ......................................................................................................ii
Important Information ......................................................................................... ii
Find a Manual for this Model............................................................................... ii
Revision History ................................................................................................ iii
Serial Number Legend....................................................................................... iv
Section 1 Safety Rules......................................................................................................v
General Safety Rules .........................................................................................v
Section 2 Specifications...................................................................................................1
Machine Specifications .......................................................................................1
Performance Specifications ................................................................................2
Hydraulic Oil Specifications ................................................................................2
Hydraulic Component Specifications...................................................................5
Manifold Component Specifications ....................................................................6
Ford MSG-425 EFI Engine Specifications ...........................................................7
Deutz D2011 L03i Engine Specifications.............................................................8
Deutz TD2011 L04i Engine Specifications ..........................................................9
Deutz TD 2.2 L3 Engine Specifications.............................................................10
Deutz D 2.9 L4 Engine Specifications ...............................................................11
Perkins 404D-22 Engine Specifications ............................................................12
Perkins 404F-22 Engine Specifications.............................................................13
Machine Torque Specifications .........................................................................14
TRAX Torque Specifications.............................................................................14
Hydraulic Hose and Fitting Torque Specifications .............................................15
Torque Procedure ............................................................................................16
SAE and Metric Fasteners Torque Charts.........................................................18

June 2022
Table of Contents
viii Z®-62/40 Part No. 1268555GT
Section 3 Repair Procedures ......................................................................................... 19
Introduction...................................................................................................... 19
Platform Controls........................................................................................... 21
1-1 ALC-500 Circuit Board ............................................................................... 21
1-2 Joysticks.................................................................................................... 22
How to Adjust the Joystick Threshold Setting .............................................. 22
How to Adjust the Joystick Max-out Setting ................................................. 23
How to Adjust the Joystick Ramp Rate Setting ............................................ 24
Platform Components.................................................................................... 26
2-1 Platform Leveling Slave Cylinder ................................................................ 26
2-2 Platform Rotator......................................................................................... 28
2-3 Platform Overload System.......................................................................... 30
Jib Boom Components.................................................................................. 32
3-1 Jib Boom.................................................................................................... 32
3-2 Jib Boom Lift Cylinder ................................................................................ 33
Primary Boom Components .......................................................................... 34
4-1 Cable Track ............................................................................................... 34
How to Remove the Cable Track................................................................. 34
How to Repair the Cable Track.................................................................... 35
4-2 Primary Boom ............................................................................................ 35
How to Disassemble the Primary Boom....................................................... 36
4-3 Primary Boom Lift Cylinder......................................................................... 37
4-4 Primary Boom Extension Cylinder .............................................................. 38
4-5 Platform Leveling Master Cylinder.............................................................. 39
Secondary Boom Components ..................................................................... 40
5-1 Secondary Boom Lift Cylinder .................................................................... 41

June 2022
Table of Contents
Part No. 1268555GT Z®-62/40 ix
Engines...........................................................................................................43
6-1 RPM adjustment - Deutz Models.................................................................43
6-2 RPM adjustment - Perkins Models ..............................................................43
6-3 Flex Plate ...................................................................................................43
How to Install the Flex Plate ........................................................................44
How to install the Pump and Bell Housing Assembly....................................46
6-4 Ford MSG-425 Engine Fault Codes ............................................................47
6-5 Engine Fault Codes - Deutz TD 2.2 L3 Models ...........................................48
6-6 Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models ............48
6-7 Diesel Particle Filter Regeneration - Deutz TD 2.2 L3 .................................49
Hydraulic Pumps ............................................................................................50
7-1 Function Pump ...........................................................................................50
7-2 Drive Pump ................................................................................................51
Manifolds ........................................................................................................54
8-1 Function Manifold Components ..................................................................54
8-2 Valve Adjustments - Function Manifold .......................................................60
How to Adjust the System Relief Valve ........................................................60
How to Adjust the Platform Level Up Relief Valve ........................................60
How to Adjust the Platform Level Down Relief Valve....................................61
8-3 Jib Boom / Platform Rotate Manifold Components ......................................62
8-4 Brake / Two Speed Manifold Components ..................................................63
8-5 Brake / Two Speed / Steer Mode Manifold Components .............................64
8-6 Steer Select Manifold Components.............................................................65
8-7 Turntable Rotation Manifold Components ...................................................66
8-8 Oscillate Directional Valve Manifold Components .......................................67
8-9 How to Set Up the Oscillate Directional Valve .............................................68
8-10 Valve Adjustment - Oscillate Relief Valve..................................................69
8-11 Drive Oil Diverter Manifold Components (welder option) ...........................70
8-12 Traction Manifold Components, 2WD........................................................72
8-13 Traction Manifold Components, 4WD........................................................74
8-14 Valve Adjustments, Traction Manifold .......................................................76
8-15 Hydraulic Generator Manifold Components, 3kW......................................77
8-16 Valve Coils ...............................................................................................78
How to Test a Coil Diode .............................................................................79

June 2022
Table of Contents
x Z®-62/40 Part No. 1268555GT
Turntable Rotation Components................................................................... 80
9-1 Turntable Rotation Assembly ..................................................................... 80
Axle Components........................................................................................... 82
10-1 Oscillating Axle Cylinders......................................................................... 82
Track Components......................................................................................... 83
11-1 Track Assembly ....................................................................................... 83
Generators...................................................................................................... 87
12-1 Hydraulic Generator ................................................................................. 87
Section 4 Fault Codes .................................................................................................... 88
Introduction...................................................................................................... 88
Control System Fault Codes.......................................................................... 89
How to Retrieve Control System Fault Codes.............................................. 89
Control System Fault Codes........................................................................ 90
Fault Code Display - Deutz and Perkins Models........................................... 93
How to Retrieve Active Engine Fault Codes
Deutz D 2.9 L4 and Perkins 404F-22 Models ....................................... 93
How to Retrieve Active Engine Fault Codes - Deutz TD 2.2 L3 Models ........ 94
Fault Code Display - Flashing and Solid LED's -
Deutz D 2.9 L4 and Perkins 404F-22 Models ....................................... 95
Soft Key Functions and Icons -
Deutz D 2.9 L4 and Perkins 404F-22 Models ....................................... 96
Soft Key Functions and Icons - Deutz TD 2.2 L3 Models ............................. 97
Main Menu Structure - Deutz D 2.9 L4 Models ............................................ 98
Main Menu Structure - Deutz TD 2.2 L3 Models .......................................... 99
Main Menu Structure - Perkins 404F-22 Models ........................................ 100
Deutz TD 2.2 L3 Engine Fault Codes........................................................... 101
Deutz D 2.9 L4 Engine Fault Codes............................................................. 111
Perkins 404F-E22T Engine Fault Codes...................................................... 122
Ford MSG-425 Engine Fault Codes ............................................................. 124
How to Retrieve Ford MSG-425 Engine Fault Codes ................................. 124

June 2022
Table of Contents
Part No. 1268555GT Z®-62/40 xi
Section 5 Schematics ...................................................................................................130
Introduction ....................................................................................................130
Electrical Symbol Legend ...............................................................................131
Hydraulic Symbols Legend .............................................................................132
Electrical Component and Wire Color Legends ...............................................133
Ford Engine Relay Layout ..............................................................................137
Engine Relay Layout - Deutz TD 2.2 L3, D 2.9 L4 and Perkins 404F-22..........138
Limit Switch Legend .......................................................................................139
Electrical Schematics – Options..................................................................141
Ford MSG-425 EFI Engine Wire Harness .......................................................142
Deutz D 2.9 L4 Engine Wire Harness..............................................................143
Deutz TD 2.2 L3 Engine Wire Harness ...........................................................146
Electrical Schematic, Options (All Models)......................................................147
Perkins 404F-22 Engine Wire Harness ...........................................................150
Electrical Schematic, Options (All Models)......................................................151
Wiring Diagram, 3kW Hydraulic Generator......................................................154
Wiring Diagram, 12kW Hydraulic Generator - Welder Option ..........................155
Hydraulic Schematic, 12kw Hydraulic Generator - Welder Option....................157
Wiring Diagram, Lift / Drive Option..................................................................160
Wiring Diagram, Platform Overload Option .....................................................161
Wiring Diagram, Platform Overload and Lift / Drive Option ..............................164
Wiring Diagram, Work Lights Option ...............................................................165
Wiring Diagram, Aircraft Protection Option......................................................168
Wiring Diagram, Platform Control Box Heater Option......................................169
Wiring Diagram, Fuel Level Sensing Option....................................................171

June 2022
Table of Contents
xii Z®-62/40 Part No. 1268555GT
Hydraulic Schematics.................................................................................. 173
Hydraulic Schematic, 2WD - 2 Wheel Steer Models
[to serial numbers Z62D-546, Z62H-4484, from Z62M-101]..................... 174
Hydraulic Schematic, 2WD - 2 Wheel Steer Models
[from serial numbers Z62D-547, Z62H-4485] .......................................... 175
Hydraulic Schematic, 4WD - 2 Wheel Steer Models
[to serial numbers Z62D-546, Z62H-4484, from Z62M-101]..................... 178
Hydraulic Schematic, 4WD - 2 Wheel Steer Models
[from serial numbers Z62D-547, Z62H-4485] .......................................... 179
Hydraulic Schematic, 4WD - 4 Wheel Steer Models
[to serial numbers Z62D-546, Z62H-4484, from Z62M-101]..................... 182
Hydraulic Schematic, 4WD - 4 Wheel Steer Models
[from serial numbers Z62D-547, Z62H-4485] .......................................... 183
Electrical Schematics – ANSI and CSA Models.......................................... 185
Electrical Schematic, Ford MSG-425 EFI Models (ANSI/CSA)........................ 186
Ground Control Box Terminal Strip Wiring Diagram,
Ford MSG-425 EFI Models (ANSI/CSA).................................................. 190
Ground Control Box Switch Panel Wiring Diagram,
Ford MSG-425 EFI Models (ANSI/CSA).................................................. 191
Platform Control Box Wiring Diagram,
Ford MSG-425 EFI Models (ANSI/CSA).................................................. 194
Platform Control Box Switch Panel Wiring Diagram,
Ford MSG-425 EFI Models (ANSI/CSA).................................................. 195
Electrical Schematic,
Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA) ...................... 198
Ground Control Box Terminal Strip Wiring Diagram,
Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA) ...................... 202
Ground Control Box Switch Panel Wiring Diagram,
Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA) ...................... 203
Platform Control Box Wiring Diagram,
Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA) ...................... 206
Platform Control Box Switch Panel Wiring Diagram,
Deutz D2011 L03i / Perkins 404D-22 Models (ANSI/CSA) ...................... 207

June 2022
Table of Contents
Part No. 1268555GT Z®-62/40 xiii
Electrical Schematic, Deutz D 2.9 L4 Models (ANSI/CSA) ..............................210
Ground Control Box Terminal Strip Wiring Diagram,
Deutz D 2.9 L4 Models (ANSI/CSA) ........................................................214
Ground Control Box Switch Panel Wiring Diagram,
Deutz D 2.9 L4 Models (ANSI/CSA) ........................................................215
Platform Control Box Wiring Diagram, Deutz D 2.9 L4 Models (ANSI/CSA).....218
Platform Control Box Switch Panel Wiring Diagram,
Deutz D 2.9 L4 Models (ANSI/CSA) ........................................................219
Electrical Schematic, Perkins 404F-22 Models (ANSI/CSA) ............................222
Ground Control Box Terminal Strip Wiring Diagram,
Perkins 404F-22 Models (ANSI/CSA)......................................................226
Ground Control Box Switch Panel Wiring Diagram,
Perkins 404F-22 Models (ANSI/CSA)......................................................227
Platform Control Box Wiring Diagram,
Perkins 404F-22 Models (ANSI/CSA)......................................................230
Platform Control Box Switch Panel Wiring Diagram,
Perkins 404F-22 Models (ANSI/CSA)......................................................231
Electrical Schematic, Perkins 404F-22 Models (ANSI/CSA) ............................234
Ground Control Box Terminal Strip Wiring Diagram,
Perkins 404F-22 Models (ANSI/CSA)......................................................238
Ground Control Box Switch Panel Wiring Diagram,
Perkins 404F-22 Models (ANSI/CSA)......................................................239
Platform Control Box Wiring Diagram,
Perkins 404F-22 Models (ANSI/CSA)......................................................242
Platform Control Box Switch Panel Wiring Diagram,
Perkins 404F-22 Models (ANSI/CSA)......................................................243

June 2022
Table of Contents
xiv Z®-62/40 Part No. 1268555GT
Electrical Schematics – AS and CE Models................................................ 245
Electrical Schematic, Ford MSG-425 EFI Models (AS/CE).............................. 246
Ground Control Box Terminal Strip Wiring Diagram,
Ford MSG-425 EFI Models (AS/CE) ....................................................... 250
Ground Control Box Switch Panel Wiring Diagram,
Ford MSG-425 EFI Models (AS/CE) ....................................................... 251
Platform Control Box Wiring Diagram,
Ford MSG-425 EFI Models (AS/CE) ....................................................... 254
Platform Control Box Switch Panel Wiring Diagram,
Ford MSG-425 EFI Models (AS/CE) ....................................................... 255
Electrical Schematic,
Deutz 2011 L03i / Perkins 404D-22 Models (AS/CE)............................... 258
Ground Control Box Terminal Strip Wiring Diagram,
Deutz 2011 L03i / Perkins 404D-22 Models (AS/CE)............................... 262
Ground Control Box Switch Panel Wiring Diagram,
Deutz 2011 L03i / Perkins 404D-22 Models (AS/CE)............................... 263
Platform Control Box Wiring Diagram,
Deutz 2011 L03i / Perkins 404D-22 Models (AS/CE)............................... 266
Platform Control Box Switch Panel Wiring Diagram,
Deutz 2011 L03i / Perkins 404D-22 Models (AS/CE)............................... 267
Electrical Schematic, Deutz TD 2.2 L3 Models (CE) ....................................... 270

June 2022 Service and Repair Manual
Specifications
Part No. 1268555GT Z®-62/40 1
Sec ti on 2 Speci fic ati o ns
Machin e Spec ific atio ns
Machine Specifications
Tires and Wheels
Tire size (Rough terrain)
355/55D625
Tire weight, new foam
-filled
(Rough terrain) (minimum)
415 l
bs
188 k
g
Tire size (High flotation)
41/18LL x 22.5
Tire ply rating
(Rough terrain and Hi-flotation)
14
Wheel lugs
9 @ 5/8 - 18
Lug nut torque, dry
240 ft-
lbs
325 Nm
Lug nut torque, lubricated
180 ft-
lbs
244 Nm
Overall tire diameter (Rough terrain)
36.9 in
93.7 c
m
Overall tire diameter (High flotation)
40.3 i
n
102.4 c
m
Tire pressure (Rough terrain)
70 p
si
4.92 bar
Tire pressure (High
flotation) 60 p
si
4.13 b
ar
Track Components
Track material
Rubber
Tensioning system
Pressurized grease
Weight (each)
1500 l
bs
680 k
g
Fluid capacities
LPG tank
33.5 lbs
15.2 k
g
Fuel tank (Gas / LPG models)
20 g
allons
75.7 l
iters
Fuel tank (Diesel models)
36 gallons
136.3 l
iters
Hydraulic tank
35 g
allons
132.5 l
iters
Hydraulic system (including tank)
45 g
allons
170.3 liters
Drive hubs
20 f
l oz
591 c
c
Turntable rotation drive hub
43 f
l oz
1262 c
c
Drive hub oil type: SAE 9
0 multipurpose hypoid gear oil
API service classification GL5
For operational specifications, refer to the
Operator's Manual.

Service and Repair Manual June 2022
Specifications
2 Z®-62/40 Part No. 1268555GT
Perfor man ce S peci fi catio ns
Performance Specifications
Drive speed, maximum
stowed position
2WD models
3.0 m
ph
4.8 k
m/h
40 ft/9.1 s
ec
12.2 m / 9.1 s
ec
4WD models
3.2 m
ph
5.1 km/h
40 ft / 8.5 s
ec
12.2 m / 8.5 s
ec
TRAX models
2.3 m
ph
3.7 k
m/h
40 ft / 11.9 s
ec
12.2 m / 11.9 sec
Elevated
0.7 m
ph
1.0 k
m/h
40 ft / 40 s
ec
12.2 m / 40 s
ec
Gradeability
See Operator's
Manual
Braking distance, maximum
High range on paved surface
3 to 6 f
t
0.9 to 1.8 m
Joystick function speeds, maximum from platform
controls
Jib boom up
68 to 73 s
econds
Jib boom down
77 to 82 s
econds
Primary boom up
60 to 65 s
econds
Primary
boom down 65 to 70 s
econds
Primary boom extend
40 to 45 seconds
Primary boom retract
45 to 50 s
econds
Secondary boom up
40 to 45 s
econds
Secondary boom down
45 to 50 s
econds
Turntable rotate, 360°
Stowed
120 to 125 s
econds
Turntable rotate, 360°
Not stowed
240 to 245 s
econds
For operational specifications, refer to the
Operator's Manual.
Hydrauli c Oi l Speci fic ations
Hydraulic Oil Specifications
Hydraulic Fluid Specifications
Genie specifications require hydraulic oils which are
designed to give maximum protection to hydraulic
systems, have the ability to perform over a wide
temperature range, and the viscosity index should
exceed 140. They should provide excellent antiwear,
oxidation prevention, corrosion inhibition, seal
conditi
oning, and foam and aeration suppression
properties.
Cleanliness level,
minimum
ISO 15/13
Water content,
maximum
250 p
pm
Recommended Hydraulic Fluid
Hydraulic oil type
Chevron Rando HD Premium
Viscosity grade
32
Viscosity index
200
Optional
Hydraulic Fluids
Mineral based
Shell Tellus S2 V 32
Shell Tellus S2 V 46
Shell Tellus S4 VX 32
Shell Donax TG (Dexron III)
Chevron 5606A
Biodegradable
Petro Canada Environ MV
46
Fire resistant
UCON Hydrolube HP-
5046
Note: Genie specifications require additional
equipment and special installation instructions for
the approved optional fluids. Consult Genie
Product Support before use.
Optional fluids may not have
the same hydraulic lifespan and
may result in component
damage.
Note: Extended machine operation can cause the
hydraulic fluid temperature to increase beyond its
maximum allowable range. If the hydraulic fluid
temperature consistently exceeds 200°F / 90°C an
optional oil cooler may be required.

June 2022 Service and Repair Manual
Specifications
Part No. 1268555GT Z®-62/40 3
Do not top off with incompatible
hydraulic fluids. Hydraulic fluids
may be incompatible due to the
differences in base additive
chemistry. When incompatible
fluids are mixed, insoluble
materials may form and deposit
in the hydraulic system,
plugging hydraulic lines, filters,
control valves and may result in
component damage.
Note: Do not operate the machine when the
ambient air temperature is consistently above
120°F / 49°C.
Hydraulic Fluid Temperature
Range
Ambient air temperature
1 Chevron hydraulic oil 5606A
2 Petro-Canada Environ MV 46
3 UCON Hydrolube HP-5046D
4 Chevron Rando HD premium oil MV
Chevron Rando HD Premium Oil
MV Fluid Properties
ISO Grade
32
Viscosity index
200
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
7.5
33.5
Brookfield Viscosity
cP @
-4°F / -20°C
cP @
-22°F / -30°C
1040
3310
Flash point
375°F / 190°C
Pour point
-58°F / -
50°C
Maximum continuous operating
temperature
171°F / 77°C
Note: A hydraulic oil heating system is
recommended when the ambient temperature is
consistently below 0°F / -18°C.
Note: Do not operate the machine when the
ambient temperature is below -20°F / -29°C with
Rando HD Premium MV.

Service and Repair Manual June 2022
Specifications
4 Z®-62/40 Part No. 1268555GT
Chevron 5606A Hydraulic Oil
Fluid Properties
ISO Grade
15
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @
104°F / 40°C
cSt @
-40°F / -40°C
5.5
15.0
510
Flash point
180°F / 82°C
Pour point
-81°F / -63°C
Maximum continuous operating
temperature
124°F / 51°C
Note: Use of Chevron 5606A hydraulic fluid, or
equivalent, is required when ambient temperatures
are consistently below 0°F / -17°C unless an oil
heating system is used.
Continued use of Chevron
5606A hydraulic fluid, or
equivalent, when ambient
temperatures are consistently
above 32°F / 0°C may result in
component damage
Petro-Canada Environ MV 46
Fluid Properties
ISO Grade
46
Viscosity index
154
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
8.0
44.4
Flash point
482°F / 250°C
Pour point
-49°F / -
45°C
Maximum continuous operating
temperature
180°F /
82°C
Shell Tellus S4 VX Fluid
Properties
ISO Grade
32
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
9
33.8
Brookfield Viscosity
cSt @
-4°F / -20°C
cSt @
-13°F / -25°C
cSt @
-40°F / -40°C
481
702.4
2624
Flash
point
>100
Pour point
-76°F / -
60°C
Maximum continuous operating
temperature
103°F / 75°C

June 2022 Service and Repair Manual
Specifications
Part No. 1268555GT Z®-62/40 5
UCON Hydrolube HP-5046 Fluid
Properties
ISO Grade
46
Viscosity index
192
Kinematic Viscosity
cSt @ 149°F / 65°C
cSt @ 104°F / 40°C
cSt @ 0°F /
-18°C
22
46
1300
Flash point
None
Pour point
-81°F / -63°C
Maximum continuous operating
temperature
189°F / 87°C
Hydrauli c Com pon ent S p ecifi cati ons
Hydraulic Component
Specifications
Drive Pump
Type: bi
-directional variable displacement piston pump
Flow
rate @ 2500 rpm 32.4 g
pm
122.6 L/min
Drive pressure, maximum
3750 p
si
259 bar
Charge Pump
Type
gerotor
Displacement per revolution
0.85 c
u in
13.9 c
c
Flow rate @ 250
0 rpm 9 g
pm
34 L/min
Charge pressure @ 250
0 rpm 310 p
si
21.4 b
ar
Function Pump
Type
2 s
ection tandem
gear pump
Displacement
- Pump 1 (inner) 1.3 c
u in
21 cc
Flow rate @ 250
0 rpm 14 g
pm
53 L/min
Displacement - Pump 2 (outer)
(oscillate models)
0.24 c
u in
4 cc
Flow rate @ 250
0 rpm 2 g
pm
7.6 L/min
Auxiliary Pump
Type: fixed displacement gear pump
Displacement per revolution
1.7 g
pm
6.4 L/min
Auxiliary pump relief pressure
3200 p
si
220.6 b
ar

Service and Repair Manual June 2022
Specifications
6 Z®-62/40 Part No. 1268555GT
Function manifold
System relief valve pressure,
maximum
3000 p
si
207 bar
Platform level relief valve
pressure
2800 p
si
193 b
ar
Steer flow regulator
3.5 g
pm
13.2 L/min
Boom extend flow regulator
Extend
4.1 g
pm
15.5 L/min
Retract
2.3 g
pm
8.7 L/min
Jib boom / platform rotate flow
regulator
0.6 g
pm
2.3 L/min
Oscillate relief valve pressure
(@150
0 rpm)
650 p
si
45 b
ar
Traction Manifold
Hot oil relief pressure
280 p
si
19.3 bar
Drive motors, 4WD models
Displacement per revolution
variable
0.79 to 1.83 c
u in
13 to 30 c
c
Drive motors, 2WD models
Displacement per revolution
variable
1.28 to 2.14 c
u in
20.9 to 35 cc
Hydraulic Filters
High pressure filter:
Beta 3 ˆ 200
High pressure filter bypass
pressure
51 p
si
3.5 b
ar
Medium pressure filter
Beta 3 ˆ 200
Medium pressure filter bypass
pressure
51 p
si
3.5 b
ar
Hydraulic tank return filter
10 m
icron with
25 psi / 1.7 b
ar
bypass
Manif old Co mpo nent S peci fica ti ons
Manifold Component
Specifications
Plug torque
SAE No. 4
13 ft-
lbs / 18 Nm
SAE No. 6
18 ft-lbs / 24 Nm
SAE No. 8
50 ft-
lbs / 68 Nm
SAE No.10
55 ft-
lbs / 75 Nm
SAE No. 12
56 ft-
lbs / 75.9 Nm