Terex Genie S-60XC Installation and operating manual

Service and Repair Manual
Serial Number Range
S®-60 XC™
from S60XCH-45010
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
S®-60 HF
S®-60 TraX™
S®-65 XC™
from S65XCH-45001
from S65XCM-
101
from S65XCD-101
S®-65 HF
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
S®-65 TraX™
Part No.
1288652GT
Rev D1
April 2021

Service and Repair Manual April 2021
Introduction
ii S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™Part No. 1288652GT
Introducti on Introduction
Important Information
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate Operator's
Manual on your machine before attempting any
procedure.
This manual provides troubleshooting and repair
procedures for qualified service professionals.
Basic mechanical, hydraulic and electrical skills
are required to perform most procedures.
However, several procedures require specialized
skills, tools, lifting equipment and a suitable
workshop. In these instances, we strongly
recommend that maintenance and repair be
performed at an authorized Genie dealer service
center.
Compliance
Machine Classification
Group B/Type 3 as defined by ISO 16368
Machine Design Life
Unrestricted with proper operation, inspection and
scheduled maintenance.
Technical Publications
Genie has endeavored to deliver the highest
degree of accuracy possible. However, continuous
improvement of our products is a Genie policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
Internet: www.genielift.com
E-mail: [e-mail]
Find a Manual for this Model
Go to http://www.genielift.com
Use the links to locate Service Manuals,
Maintenance Manuals, Service and Repair
Manuals, Parts Manuals and Operator's Manuals.
Copyright © 2018 by Terex Corporation
1288652GT Rev D, June 2020
First Edition, Fourth Printing
Genie and "S" are registered trademarks of Terex South
Dakota, Inc. in the U.S.A. and many other countries.
"XC" and "TraX" are trademarks of Terex South Dakota, Inc.

April 2021 Service and Repair Manual
Introduction
Part No. 1288652GT S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™iii
Revision History
Revision Date Section Procedure / Page / Description
A 7/2018 Initial Release
B 9/2018 Specifications Hydraulic Component Specifications
Repair Display Menu
Schematics Electrical schematics, Hydraulic Schematics
C 1/2019 All Sections Add ANSI model
C1 3/2019 Repair 1-5
C2 5/2019 Specifications Machine Specifications
Repair Function manifold, Generator manifold
Fault Codes Control System Fault Codes
Schematics Electrical schematics, Hydraulic Schematics
C3 6/2019 Fault Codes Control System Fault Codes
C4 7/2019 Repair Display Menu
D 5/2020 All Sections Add Deutz TD 2.2 L3 Engine
Repair 2-3
D1 4/2021 Specifications Machine Torque Specifications
Reference Examples:
Electronic Version
Click on any content or procedure in the Table of Contents to view
the update.
Section – Repair Procedure, 4-2
Section – Fault Codes, All charts
Section – Schematics, Legends and schematics

Service and Repair Manual April 2021
Introduction
iv S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™Part No. 1288652GT
Serial Number Legend
1 Model
2 Facility code
3 Sequence number
4 Serial label (located under cover)
5 Serial number (stamped on drive chassis)

April 2021 Service and Repair Manual
Safety Rules
Part No. 1288652GT S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™v
Section 1 Safety Rules General Safety Rules
Danger
Failure to obey the instructions and safety
rules in this manual and the appropriate
Operator's Manual on your machine will result
in death or serious injury.
Many of the hazards identified in the
operator's manual are also safety hazards
when maintenance and repair procedures are
performed.
Do Not Perform Maintenance
Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
•manufacturer's instructions and safety
rules
•employer's safety rules and worksite
regulations
•applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.

Service and Repair Manual April 2021
Safety Rules
vi S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™Part No. 1288652GT
Personal Safety
Any person working on or around a machine
must be aware of all known safety hazards.
Personal safety and the continued safe
operation of the machine should be your top
priority.
Read each procedure thoroughly. This
manual and the decals on the
machine, use signal words to identify
the following:
Safety alert symbol
—used to
alert personnel to
potential
personal injury hazards. Obey
all safety messages that follow
this symbol
to avoid possible
injury or death.
Indicates a imminently
hazardous situation which, if
not avoided, will result in death
or serious injury.
Indicates a potentially
hazardous situation which, if
not avoided, could result in
death
or serious injury.
Indicates a potentially
hazardous situation which, if
not avoided, may cause minor
or moderate injury.
Indicates a potentially
hazardous situation which, if
not avoid
ed, may result in
property damage.
Be sure to wear protective eye wear
an
d other protective clothing if the
situation warrants it.
Be aware of potential crushing
hazards such as moving parts, free
swinging or unsecured components
when lifting or plac
ing loads. Always
wear approved steel
-toed shoes.
Workplace Safety
Any person working on or around a machine
must be aware of all known safety hazards.
Personal safety and the continued safe
operation of the machine should be your top
priority.
Be sur
e to keep sparks, flames and
lighted tobacco away from flammable
and combu
stible materials like battery
gases and engine fuels. Always have
an approved fire extinguisher within
easy reach.
Be sure that all tools and working
areas are properly maintained
and
ready for use. Keep work surfaces
clean and free of debris
that could get
into machine components and cause
damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is
fully capable of supporting and
stabilizing the weight
to be lifted. Use
only chains or straps that are in good
condit
ion and of ample capacity.
Be sure that fasteners intended for
one time use (i.e., cotter pins and self
-
locking nuts) are not reused. These
components may fail if they are used
a second tim
e.
Be sure to properly dispose of old oil
or other fluids. Us
e an approved
container. Please be environmentally
safe.
Be sure that your workshop or work
area is properly ventilated and well lit.

April 2021
Table of Contents
Part No. 1288652GT S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™vii
Introduction Introduction...........................................................................................................ii
Important Information ............................................................................................. ii
Find a Manual for this Model .................................................................................. ii
Revision History..................................................................................................... iii
Serial Number Legend .......................................................................................... iv
Section 1 Safety Rules..........................................................................................................v
General Safety Rules ............................................................................................. v
Section 2 Specifications .......................................................................................................1
Machine Specifications...........................................................................................1
Performance Specifications....................................................................................2
Hydraulic Oil Specifications....................................................................................2
Hydraulic Component Specifications .....................................................................5
Ford MSG-425 EFI Engine Specifications .............................................................7
Deutz D2011 L03i Engine Specifications ...............................................................8
Deutz TD2011L04i Engine Specifications..............................................................9
Deutz TD 2.2 L3 Engine Specifications................................................................10
Deutz D 2.9 L4 Engine Specifications..................................................................11
Deutz TD 2.9 Engine Specifications.....................................................................12
Perkins 404D-22 Engine Specifications ...............................................................13
Perkins 404F-E22T Engine Specifications...........................................................14
Machine Torque Specifications ............................................................................15
Hydraulic Hose and Fitting Torque Specifications ...............................................16
Torque Procedure ................................................................................................17

April 2021
Table of Contents
viii S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™Part No. 1288652GT
Section 3 Repair Procedures ............................................................................................. 19
Introduction .......................................................................................................... 19
Control System................................................................................................... 21
1-1 ALC-600 Platform Control Module................................................................. 21
1-2 ALC-600 Service Mode.................................................................................. 21
1-3 Full Machine Calibration ................................................................................ 22
1-4 Machine Functions......................................................................................... 23
How to Adjust the Machine Maximum Speed Setting..................................... 23
How to Adjust the Joystick Ramp Rate Setting .............................................. 24
How to Adjust the Joystick Threshold Setting ................................................ 25
1-5 How to Enter ALC600 Software Update Mode.............................................. 25
1-6 Display Module Menus .................................................................................. 26
1-7 How to Replace the Display Controller (DISCON) Module ........................... 31
1-8 How to Replace the Ground Control Overlay ................................................ 32
Platform Components ....................................................................................... 35
2-1 Platform Leveling Slave Cylinder................................................................... 35
2-2 Platform Rotator............................................................................................. 36
2-3 Platform Overload System............................................................................. 39
How to Perform a Zero Load Platform Calibration.......................................... 39
How to Perform a Full Load Platform Calibration ........................................... 40
How to Replace the Platform Overload Load Cell.......................................... 41
2-4 Platform.......................................................................................................... 42
Jib Boom Components...................................................................................... 43
3-1 Jib Boom ........................................................................................................ 43
3-2 Jib Boom Lift Cylinder.................................................................................... 44

April 2021
Table of Contents
Part No. 1288652GT S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™ix
Boom Components ............................................................................................45
Boom Components ............................................................................................46
4-1 Cable Track....................................................................................................46
How to Remove the Cable Track, S-60 XC and S-60 TRAX ..........................46
How to Remove the Cable Track, S-65 XC and S-65 XC TRAX ....................47
How to Repair the Cable Track.......................................................................49
4-2 Boom Assembly .............................................................................................49
4-3 Boom Lift Cylinder..........................................................................................52
4-4 Boom Extension Cylinder...............................................................................53
4-5 Boom Extend/Retract Cables.........................................................................55
4-6 Platform Leveling Master Cylinder .................................................................58
4-7 Primary Boom Angle Sensor Calibration .......................................................59
4-8 Primary Boom Angle Sensor Replacement ...................................................60
4-9 Boom Length Sensor Calibration ...................................................................62
Engines................................................................................................................64
5-1 RPM Adjustment - Ford and Deutz Models ...................................................64
5-2 RPM Adjustment - Perkins 404D-22 Models .................................................64
5-3 Flex Plate - Removal......................................................................................64
How to Install a Type "A" Flex Plate................................................................66
How to Install a Type "B" Flex Plate................................................................67
How to install the Pump and Bell Housing Assembly .....................................68
5-4 Engine Fault Codes........................................................................................69
5-5 Diesel Particle Filter Regeneration - Deutz TD 2.2 L3...................................70
Hydraulic Pump ..................................................................................................71
6-1 Lift/Steer Pump ..............................................................................................71
6-2 Drive Pump.....................................................................................................72

April 2021
Table of Contents
x S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™Part No. 1288652GT
Manifolds ............................................................................................................ 76
7-1 Function Manifold Components - from S60XCH-45010 to 45345,
S65XCH-45001 to 45345, S65XCM-101 to 302 .......................................... 76
7-1.1 Function Manifold Components - from S60XCH-45345,
S65XCH-45345, S65SCM-303, S65XCD-101 ............................................. 80
7-2 Valve Adjustments - Function Manifold ......................................................... 84
How to Adjust the Boom Extend Relief Valve................................................. 84
7-3 Jib Boom / Platform Rotate Manifold Components........................................ 85
7-4 Turntable Rotation Manifold Components ..................................................... 86
7-5 Valve Adjustments - Oscillate Relief Valve.................................................... 87
How to Set Up the Oscillate Directional Valve................................................ 87
7-6 Traction Manifold Components, 4WD............................................................ 90
7-7 Valve Adjustments, 4WD Traction Manifold .................................................. 92
7-9 Generator Manifold Components .................................................................. 93
7-11 Hydraulic Generator..................................................................................... 93
7-10 Valve Coils................................................................................................... 95
How to Test a Coil Diode................................................................................ 96
Turntable Rotation Components...................................................................... 97
8-1 Turntable Rotation Assembly......................................................................... 97
How to Adjust the Turntable Rotation Gear Backlash .................................... 98
How to Calibrate the Turntable Tilt Sensor..................................................... 99
Axle Components............................................................................................. 101
9-1 Oscillating Axle Cylinders ............................................................................ 101
Track Components .......................................................................................... 102
10-1 Track Assembly, S-60 TRAX and S-65 TRAX........................................... 102
How to Replace a Track ............................................................................... 102

April 2021
Table of Contents
Part No. 1288652GT S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™xi
Section 4 Fault Codes.......................................................................................................106
Introduction.........................................................................................................106
Control System Fault Codes ...........................................................................107
How to Retrieve Control System Fault Codes ..............................................107
Control System Fault Codes -
Models with Revision G Software or Lower ..........................................108
Control System Fault Codes -
Models with Revision H Software or Higher..........................................125
Engine Fault Codes..........................................................................................142
Deutz TD 2.2 L3 Engine Fault Codes..............................................................143
Deutz D 2.9 L4 Engine Fault Codes ................................................................153
Perkins 404-22 Engine Fault Codes ...............................................................164
Ford MSG-425 Engine Fault Codes ................................................................166

April 2021
Table of Contents
xii S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™Part No. 1288652GT
Section 5 Schematics ....................................................................................................... 171
Introduction ........................................................................................................ 171
Electrical Symbol Legend .................................................................................. 172
Hydraulic Symbols Legend ................................................................................ 173
Limit Switch Location Legend ............................................................................ 174
Electrical Schematics ...................................................................................... 175
Electrical Schematic, Turntable Controls
(from S60XCH-45010 to 45353, S65XCH-45001 to 45353,
S65XCM-101)............................................................................................. 176
Electrical Schematic, Platform Controls
(from S60XCH-45010 to 45353, S65XCH-45001 to 45353,
S65XCM-101)............................................................................................. 177
Electrical Schematic, Turntable Controls
(from S60XCH-45354, S65XCH-45354, S65XCD-101)............................. 180
Electrical Schematic, Platform Controls
(from S60XCH-45354, S65XCH-45354, S65XCD-101)............................. 181
Electrical Schematic, Deutz TD 2.2 L3 Models.................................................. 184
Electrical Schematic, Deutz TD 2.2 L3 Engine Harness.................................... 185
Electrical Schematic, Deutz D 2.9 L4 Models.................................................... 188
Electrical Schematic, Deutz D2011 L03i, TD2011 L04i Models ........................ 189
Electrical Schematic, Perkins 404F-E22T Models............................................. 192
Electrical Schematic, Perkins 404D-22 Models ................................................. 193
Electrical Schematic, Ford MSG-425 EFI Models ............................................. 196
Electrical Schematic, Generators....................................................................... 197
Hydraulic Schematics...................................................................................... 199
Hydraulic Schematic, (from S65XCM-101 to S65XCM-302) ............................. 200
Hydraulic Schematic,
(from S60XCH-45010 to 45344, S65XCH-45001 to 45344)...................... 201
Hydraulic Schematic,
(from S60XCH-45345, S65XCH-45345, S65XCD-101)............................. 203

April 2021 Service and Repair Manual
Specifications
Part No. 1288652GT S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™1
Section 2 Specificati ons
Machine Specif ications
Machine Specifications
Tires and wheels, S-60 XC, S-65 XC
Tire size (Rough terrain)
355/55D625
Tire weight, new foam
-filled (minimum)
(Rough terrain)
426 l
bs
193 k
g
Tire ply rating
(Rough terrain)
14
Tire size
(Hi-flotation) 41/
18LL x 22.5
Tire ply rating
(Hi
-flotation)
20
Wheel lugs
9 @ 5/8 -
18
Lug nut torque, dry
240 ft-
lbs
325 Nm
Lug nut torque, lubricated
180 ft-
lbs
244 Nm
Overall tire diameter
(Rough terrain, low profile tires)
36.9 i
n
93.7 c
m
Overall tire diameter
(Hi
-flotation tires)
40.3 i
n
102.4 c
m
Tire pressure
(Hi
-flotation tires)
100 p
si
6.89 b
ar
Track Components, S-60 TraX and
S-65 TraX
Track material
Rubber
Tensioning system
Pressurized
grease
Weight (each)
1,500 l
bs
680 k
g
Fluid capacities
Fuel tank
(Deutz and Perkins Models)
35 g
allons
132.5 l
iters
(F
ord models) 30 g
allons
113.5 l
iters
LPG tank
33.5 p
ounds
15.2 k
g
Hydraulic tank
40 g
allons
151 l
iters
Hydraulic system(including tank)
54 g
allons
204 l
iters
Drive
hubs 20 f
l oz
591 c
c
Turntable rotation drive hub
43 fl oz
1262 c
c
Drive hub oil type:
SAE 90 multipurpose
hypoid gear oil API service
classification GL5
For operational specifications, refer to the
Operator's Manual.

Service and Repair Manual April 2021
Specifications
2 S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™Part No. 1288652GT
Performance Spec ifications
Performance Specifications
Boom function speeds, maximum from platform
controls
Jib boom up (S
-65 XC models) 48 to 53 s
econds
Jib boom down (S
-65 XC models) 28 to 33 s
econds
Boom up
65 to 75 s
econds
Boom down
65 to 75 s
econds
Boom
extend 58 to 66 s
econds
Boom retract
53 to 62 s
econds
Turntable rotate, 360°
boom stowed
78 to 86 s
econds
Turnt
able rotate, 360°
boom extended
125 to 165 s
econds
Platform rotate, 160°
5 to 15 s
econds
Braking distance, maximum
High range on
paved surface
3 to 6 ft
0.9 to 1.8
m
Drive speed, maximum stowed position
4WD models
40 ft / 9.1 s
ec
12.2 m / 9.1 s
ec
S
-60 TraX and S-65 TraX 40 ft / 12 s
ec
12.2 m / 12 s
ec
Drive speed, maximum raised or extended position
S
-60 XC and S-65 XC 40 ft /
40sec
12.2 m
/ 40sec
S
-60 TraX and S-65 TraX 40 f
t / 60sec
12.2 m
60sec
Gradeability
See Operator's Manual
For operational specifications, refer to the
Operator's Manual.
Hydraulic Oil Specificati ons
Hydraulic Oil Specifications
Hydraulic Fluid Specifications
Genie specifications require hydraulic oils which are
designed to give maximum protection to hydraulic
systems, h
ave the ability to perform over a wide
temperature range, and the viscosity index should
exceed 140. They should provide excell
ent antiwear,
oxidation prevention, corrosion inhibition, seal
conditioning, and foam and aeration suppression
properties.
Clean
liness level,
minimum
ISO 15/13
Water content,
maximum
250 p
pm
Recommended Hydraulic Fluid
Hydraulic oil type
Chevron
Rando HD Premium
Viscosity grade
32
Viscosity index
200
Optional Hydraulic Fluids
Mineral based
Shell Tellus S2 V 32
Shell Tellus S
2 V 46
Shell Tellus S4 VX 32
Shell Donax TG (Dexron III)
Chevron 5606A
Biodegradable
Petro Canada Environ MV
46
Fire resistant
UCON Hydrolube HP-
5046
Note: Genie specifications require additional
equipment and special installation instructions for
the approved optional fluids. Consult Genie
Product Support before use.
Optional fluids may not have
the same hydraulic lifespan and
may result in component
damage.
Note: Extended machine operation can cause the
hydraulic fluid temperature to increase beyond its
maximum allowable range. If the hydraulic fluid
temperature consistently exceeds 200°F / 90°C an
optional oil cooler may be required.

April 2021 Service and Repair Manual
Specifications
Part No. 1288652GT S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™3
Do not top off with incompatible
hydraulic fluids. Hydraulic fluids
may be incompatible due to the
differences in
base additive
chemistry. When incompatible
fluids are mixed, insoluble
materials may form and deposit
in th
e hydraulic system,
plugging hydraulic lines, filters,
control valves and may result in
component damage.
Note: Do not operate the machine when the
ambient air temperature is consistently above
120°F / 49°C.
Hydraulic Fluid Temperature
Range
Ambient air temperature
1 Chevron hydraulic oil 5606A
2 Petro-Canada Environ MV 46
3 UCON Hydrolube HP-5046D
4 Chevron Rando HD premium oil MV
Chevron Rando HD Premium Oil
MV Fluid Properties
ISO Grade
32
Viscosity index
200
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @
104°F / 40°C
7.5
33.5
Brookfield Viscosity
cP @
-4°F / -20°C
cP @
-22°F / -30°C
1040
3310
Flash point
375°F / 190°C
Pour point
-58°F / -
50°C
Maximum continuous operating
temperature
171°F / 77°C
Note: A hydraulic oil heating system is
recommended when the ambient temperature is
consistently below 0°F / -18°C.
Note: Do not operate the machine when the
ambient temperature is below -20°F / -29°C with
Rando HD Premium MV.

Service and Repair Manual April 2021
Specifications
4 S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™Part No. 1288652GT
Chevron 5606A Hydraulic Oil
Fluid Properties
ISO Grade
15
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F / 40°C
cSt @
-40°F / -40°C
5.5
15.0
510
Flash point
180°F / 82°C
Pour point
-81°F / -
63°C
M
aximum continuous operating
temperature
124°F / 51°C
Note: Use of Chevron 5606A hydraulic fluid, or
equivalent, is required when ambient temperatures
are consistently below 0°F / -17°C unless an oil
heating system is used.
Continued use of Chevron
56
06A hydraulic fluid, or
equivalent, when ambient
temperatures are
consistently
above 32°F / 0°C may result in
component damage
Petro-Canada Environ MV 46
Fluid Properties
ISO Grade
46
Viscosity index
154
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @
104°F / 40°C
8.0
44.4
Flash point
482°F / 250°C
Pour point
-49°F / -
45°C
Maximum continuous operating
temperature
180°F / 82°C
Shell Tellus S4 VX Fluid
Properties
ISO Grade
32
Viscosity index
300
Kinematic Viscosity
cSt @ 200°F / 100°C
cSt @ 104°F
/ 40°C
9
33.8
Brookfield Viscosity
cSt @
-4°F / -20°C
cSt @
-13°F / -25°C
cSt @
-40°F / -40°C
481
702.4
2624
Flash point
>100
Pour point
-76°F / -
60°C
Maximum continuous operating
temperature
103°F / 75°C

April 2021 Service and Repair Manual
Specifications
Part No. 1288652GT S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™5
UCON Hydrolube HP-5046 Fluid
Properties
I
SO Grade
46
Viscosity index
192
Kinematic Viscosity
cSt @
149°F / 65°C
cSt @ 104°F / 40°C
cSt @ 0°F /
-18°C
22
46
1300
Flash point
None
Pour point
-81°F / -
63°C
Maximum continuous operating
temperature
189°F / 87°C
Hydraulic Component Speci fications
Hydraulic Component
Specifications
Drive pump
Type:
bi-directional, variable displacement piston pump
Flow rate @ 250
0 rpm 30.3 g
pm
115 L/min
Drive pressure, maximum
3625 p
si
250 b
ar
Charge pump
Type: gerotor
Displacement
0.85 c
u in
13.9 c
c
Flo
w rate @ 2500 rp 9.2 g
pm
34.8 L/min
Charge
pressure @ 2500 rpm 310 p
si
21.4 b
ar
Function pump
Type:
2 section tandem gear pump
Displacement
- Pump 1
(inner)
1.52 c
u in
25 c
c
Flow rate @ 250
0 rpm 16.5 g
pm
62.5 L/min
Auxiliary pump
Type: gear, fixed
displacement
Displacement
1.75 g
pm
2.8 L/min
Function manifold
System relief valve pressure
3000 p
si
207 b
ar
Jib boom / platform rotate
flow regulator
0.8 g
pm
3 L/min
Steer flow regulator
3.5 g
pm
13.2 L/min
Oscillate relief valve pressure
(@ 250
0 rpm)
600 p
si
41.4 b
ar

Service and Repair Manual April 2021
Specifications
6 S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™Part No. 1288652GT
Drive manifold
Hot oil relief valve pressure
280 p
si
19.3 b
ar
Drive motors, 4WD models
Displacement per
revolution,high speed
0.79 c
u in
13 c
c
Displacement per
revolution,low speed
1.83 c
u in
30 c
c
Hydraulic filters
Hig
h pressure filter Beta 5 
200
High pressure filter bypass
pressure
100 p
si
6.89 b
ar
Medium pressure filter
Beta 6 
200
Medium pressure filter
bypass pressure
51 p
si
3.5 b
ar
Hydraulic return filter
10 micron with 25 p
si /
1.7 b
ar bypass
Manifold Component Specifications
Plug torque
SAE No. 2
36 in-
lbs / 4 Nm
SAE No. 4
10 ft-
lbs / 13 Nm
SAE No. 6
14 ft-
lbs / 19 Nm
SAE No. 8
38 ft-
lbs / 51 Nm
SAE No. 10
41 ft-
lbs / 55 Nm
SAE No. 12
56 ft-
lbs / 76 Nm

April 2021 Service and Repair Manual
Specifications
Part No. 1288652GT S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™7
Ford MSG-425 EFI Engine Spec ifications
Ford MSG-425 EFI Engine
Displacement
153 c
u in
2.5 l
iters
Number of cylinders
4
Bore & stroke
3.5 x 3.9 i
nches
89 x 100 m
m
Horsepower
60 @ 2500 r
pm
45 kW @ 2500 r
pm
Firing order
1 - 3 - 4 -
2
Low engine idle (computer
controlled)
1000 r
pm
33.3 Hz
Lo
w function idle (computer
controlled)
1600 r
pm
53.3 Hz
High function idle (computer
controlled)
2500 r
pm
83.3 Hz
Compression ratio
9.7:1
Compression pressure (approx.)
Pressure (psi or bar) of lowest cylinder must be
at least
75% of highest cylinder
L
ubrication system
Oil pressure (operating
temperature @ 200
0 rpm)
29 to 39 p
si
2.75 to 4.1 b
ar
Oil capacity (including filter)
6.7 q
uarts
6.4 l
iters
Oil pressure switch
Oil pressure switch point
7.5 p
si
0.51 b
ar
Oil viscosity requirements
Extreme
operating temperatures may require the use of
alternative engine oils. For oil requirements, refer to the
Engine Operator Handbook on your machine.
Electronic fuel pump
Fuel pressure, static
60 p
si
4.1 b
ar
Fuel flow rate
0.58 g
pm
2.2 L/min
Fuel requirement
For fuel requirements, refer to the engine Operator's
Manual on your machine.
Ignition system
Spark plug type
Motorcraft AYFS-32Y
-
R
Spark plug gap
0.04
9 to 0.053 inches
1.2
5 to 1.35 mm
Engine coolant
Capacity
11.5 q
uarts
10.9 l
iters
Coolant temperature switch
Temperature switch point
230°F
110°C
Starter motor
Normal engine cranking speed
200 to 250 r
pm
Current draw, normal load
140-
200A
Current draw, maximum load
800A
Alternator
Output
95A, 13.8V DC
Battery
Type
12V DC, Gr
oup 34/78
Quantity
1
Cold cranking ampere @ 0°F
900A
Reserve capacity @ 25A rate
200 m
inutes

Service and Repair Manual April 2021
Specifications
8 S®-60/65 XC™• S®-60/65 HF • S®-60/65 TraX™Part No. 1288652GT
Deutz D2011 L03i Engine Spec ifications
Deutz D2011 L03i Engine
Displacement
142 c
u in
2.33 l
iters
Number of cylinders
3
Bore and Stroke
3.7 x 4.4 i
nches
94 x 112 m
m
Horsepower
48 @ 2800 r
pm
36 kW @ 2800 r
pm
Firing order
1 - 2 -
3
Low idle
1500 r
pm
313 Hz
High idle
2500 r
pm
521.7 Hz
Compression ratio
19:01
Compression pressure
362 to 435 p
si
25 to 30 b
ar
Governor
centrifugal mechanical
Valve clearanc
e, cold
Intake
0.012 i
n
0.3 m
m
Exhaust
0.020 i
n
0.5 m
m
Lubrication system
Oil pressure
40 to 60 p
si
1.4 to 3 b
ar
Oil capacity
(including filter)
9.5 q
uarts
9 l
iters
Oil viscosity requirements
-
22° F to 86° F/ -30° C to 30° C 5W-
30 (synthetic)
-
4° F to 90° F / -20° C to 32° C 10W-
40
Above 23° F /
-5° C 20W-
50
Unit ships with 15W
-40. Extreme operating
temperatures may
require the use of alternative engine
oils. For oil requirements, refer to the Engine Operator
Manual for your engine.
Oil temperature switch
Temperature switch point
220°F
104°C
Oil Pressure switch
Oil pressure switch point
22 p
si
1.5 b
ar
Fuel injection system
Injection pump make
Bosch
Injection pump pressure,
maximum
15000 p
si
1034 b
ar
Injector opening pressure
3046 p
si
210 b
ar
Fuel requirement
For fuel requirements, refer to the engine Operator
Manual for your engine.
Starter motor
Current draw, normal load
140A to 200A
Brush length, new
0.72 i
n
18.5 m
m
Brush length, minimum
0.27 i
n
7 m
m
Battery
Type
12V DC
, Group 34/78
Quantity
1
Cold cranking ampere
1000A
Reserve capacity @ 25A rate
200 m
inutes
Alternator output
60A @ 14V DC
Fan belt deflection
3/8 to 1/2 i
nch
9 to 12 m
m