Terex Genie S-3200 User manual

Operator's Manual
Serial Number Range
S
-
3200 from S320011D
-
0101
CE
S
-
3800 from S380011D
-
0101
with
Maintenance
Information
Original Instructions
First Edition
Fourth Printing
Part No. T111109

Operator's Manual First Edition • Fourth Printing
S-3200 • S-3800 Part No. T111109
Front Matter
Important
Read, understand and obey these safety rules
and operating instructions before operating this
machine. Only trained and authorized personnel
shall be permitted to operate this machine. This
manual should be considered a permanent part of
your machine and should remain with the machine
at all times. If you have any questions, contact us.
Contact Us:
Internet: www.genielift.com
E-mail: [email protected]
Contents
Introduction ........................................................... 1 
Symbol and Hazard Pictorials Definitions............. 3 
General Safety ...................................................... 5 
Personal Safety..................................................... 8 
Work Area Safety.................................................. 9 
Legend ................................................................ 16 
Controls............................................................... 17 
Inspections.......................................................... 25 
Operating Instructions......................................... 38 
Transport and Lifting Instructions ....................... 44 
Maintenance ....................................................... 47 
Specifications...................................................... 50 
Copyright © 2011 by Terex Corporation
First Edition: Fourth Printing, April 2013
Genie is aregistered trademarks of Terex South Dakota, Inc. in
the U.S.A. and many other countries.
Complies with EC Directive 2006/42/EC
See EC Declaration of Conformity

First Edition • Fourth Printing Operator's Manual
Introduction
Part No. T111109 S-3200 • S-3800 1
Introducti on
Owners, Users and Operators:
Thank you for choosing our machine for your
application. Our number one priority is user safety,
which is best achieved by our joint efforts. We feel
that you make a major contribution to safety if you,
as the equipment users and operators:
1 Comply with employer, job site and
governmental rules.
2 Read, understand and follow the instructions
in this and other manuals supplied with this
machine.
3 Use good safe work practices in a
commonsense way.
4 Only have trained/certified operators,
directed by informed and knowledgeable
supervision, running the machine.
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
You read, understand and obey the
manufacturer’s instructions and safety
rules—safety and operator’s manuals and
machine decals.
You read, understand and obey employer’s
safety rules and worksite regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.

Operator's Manual First Edition • Fourth Printing
Introduction
2 S-3200 • S-3800 Part No. T111109
Hazard Classification
Decals on this machine use symbols, color coding
and signal words to identify the following:
Safety alert symbol—used to
alert you to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates a hazardous situation
which, if not avoided, will result in
death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in minor or moderate injury.
Indicates a property damage
message.
Intended Use
This machine is intended to be used only to lift
personnel, along with their tools and materials to
an aerial work site.
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
solvent-based cleaners because they may damage
the safety sign material.
DANGER
WARNING
CAUTION
NOTICE

First Edition • Fourth Printing Operator's Manual
Symbol and Hazard Pictorials Definitions
Part No. T111109 S-3200 • S-3800 3
Symbol and Hazard P ictorials Definiti ons
Crush hazard Keep away from
moving parts
Explosion hazard No smoking.
No flame.
Stop engine
Electrocution hazard
Maintain required
clearance
Crush hazard Keep away from path
of moving platform
Fall hazard Keep off this surface.
Only trained
maintenance
personnel should
access compartments
Read the operator’s
manual
Replace tires with
tires of same
specification.
Replace extension
cylinder cover before
operating machine.
Tip-over hazard
Recovery procedure if tilt alarm sounds while
elevated.
Tip-over hazard Platform downhill:
1Retract boom.
2Lower boom.
Platform uphill:
1Lower boom.
2Retract boom.
Tip-over hazard Fall hazard

Operator's Manual First Edition • Fourth Printing
Symbol and Hazard Pictorials Definitions
4 S-3200 • S-3800 Part No. T111109
Lanyard attachment
point
Wheel load Fire hazard Have fire extinguisher
near.
Voltage rating for
power to platform
Electrocution hazard Avoid contact Tie-down instructions Tie-down instructions Pressure rating for
air line to platform
Explosion hazard Do not use ether or
other high energy
starting aids on
machines equipped
with glow plugs
Explosion / Burn
hazard
Keep open flames
away.
Read the service
manual
No step

First Edition • Fourth Printing Operator's Manual
General Safety
Part No. T111109 S-3200 • S-3800 5
General Safety
82472
82487
133067
114249 114249
133067
T114286
82472 T114286
114252
82487 82548
82472
133067
133067 A
114249
T114286
114252
82548

Operator's Manual First Edition • Fourth Printing
General Safety
6 S-3200 • S-3800 Part No. T111109
114473A
12.5 m/sec
82604 C
82547 B
340 kg
+
<=
340 kg
82487 C
82487
114473
82547
82604

First Edition • Fourth Printing Operator's Manual
General Safety
Part No. T111109 S-3200 • S-3800 7
82472 114251
82473
133067
82472
82548
T110471
114252
133205
114249
114249
82548
133067
82472
133205
T110471
82473
114251
133067
114252 T114286
T114286
T114286
82481
82481
114252
82472
114249
T110471 A

Operator's Manual First Edition • Fourth Printing
Personal Safety
8 S-3200 • S-3800 Part No. T111109
Personal Safety
Personal Fall Protection
Personal fall protection equipment (PFPE) is
required when operating this machine.
Occupants must wear a safety belt or harness in
accordance with governmental regulations. Attach
the lanyard to the anchor provided in the platform.
Operators must comply with employer, job site and
governmental rules regarding the use of personal
protective equipment.
All PFPE must comply with applicable govern-
mental regulations, and must be inspected and
used in accordance with the PFPE manufacturer’s
instructions.