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The content of this Product Notice is intended for Owners/Dealers/Distributors of Genie products. 
For media-related uses, please contact AWP.mediainquir[email protected] for permission to publish. Thank you!
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Installation Instructions
ALC500 Software Update
Refer to Models Included for
model and serial number
information
Original Instructions
First Edition
F
irst Printing
Part No. 1303566GT
May 2022

Instructions First Edition • First Printing
Introduction
2 ALC500 Software Update Part No. 1303566GT
Intro ductio n
Observe and Obey:
This procedure shall be completed by a
person trained and qualified on the repair of
this machine.
Immediately tag and remove from service a
damaged or malfunctioning machine.
Repair any machine damage or malfunction
before operating the machine.
Before Starting Installation:
Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual.
Be sure that all necessary tools and parts are
available and ready for use.
Read this procedure completely and adhere to
the instructions. Attempting shortcuts may
produce hazardous conditions.
If you have any further questions regarding these
instructions or need assistance, please contact
Genie Product Support at one of the following
telephone numbers:
United States:
+ 800 536 1800
Canada:
+ 425 881 1800
Europe:
UK
+ 44 1476 584
333
France
+ 33 237 260 986
Germany
+ 49 421 3770 9890
Iberica
+ 34 900 808 110
Italy
+ 39 075 941 8184
Scandinavia
+ 44 1476 584 333
Other locations
+ 31 165 51 93 22
Middle East:
+ 97 143 990 381 o
r
+ 97 150 459 7937
Australia:
+ 61 7
3456 4444
Brazil:
+ 0 800 031 0100
South America
- other
locations
+ 56 9 6431 2110
All other locations
+ 1 425-
881 1800
Copyright © 2022 by Terex Corporation
First Edition: First Printing, May 2022
Genie, "S" and "Z" are registered trademarks of Terex South
Dakota, Inc. in the U.S.A. and many other countries.
"XC" and "TraX" are trademarks of Terex South Dakota, Inc.

First Edition • First Printing Instructions
Introduction
Part No. 1303566GT ALC500 Software Update 3
Models Included
Model From serial number
S
-40 S40-
7001
S4016H-
21933
S
-45 S45-
7002
S
-60 / S-65 / S-60HC S6003-
9154
S6014D-
101
S6016H-
35001
S6014M-101
S6016N-
31261
S-60X
S60X10-
21001
S-60XC
S60XC10-21001 to 4
5000
S
-60 TraX S60TX08-
17768
S60TX14D-
101
S
-65 TraX S65TX10-
20410
S65TX14D-
101
S65TXM-101
S
-80 / S-85 S80-
3082
S8014D-
101
S85D-
340
S8016H-
13258
S
-80X S80X10-
8500
S80X15D-
101
Z
-45/25 (J) Z4525-
21180
Z452507B-
101
Z452513D-101
Z4525F-
58605
Z452516M-
5453
Z452516N-
55299
Z
-45 XC Z4525XCF-
101
Z4525XCM-
101
Z
-51/30 Z513005-
101
Z
-60/34 Z60-
4001
Z
-62/40 Z6215A-
101
Z62D-
150
Z62M-
400

Instructions First Edition • First Printing
Introduction
4 ALC500 Software Update Part No. 1303566GT
Tools Required:
Computer or Laptop with Microsoft operating
system XP or newer
DB9 serial cable, female to male of suitable length
(DB9F to DB9M)
USB to DB9 adapter cable (if required)
USB to DB9M cable available from Genie.
(1252193GT, ordered separately)
WebGPI™ software
(215336GT, ordered separately)
Note: The WebGPI™ software kit must be
purchased if it is not already installed on your
computer.
3/8 inch wrench
7/16 inch wrench
3/8 inch socket
7/16 inch socket
Ratchet
Service and Repair Manual

First Edition • First Printing Instructions
Procedure
Part No. 1303566GT ALC500 Software Update 5
Proced ure
Firmware Site Download
Note: Access to the internet is required to
perform this procedure.
Note: Turning off your pop up blocker may be
required to perform this procedure.
1 Go to the Genie Firmware site.
https://www.genielift.com/en/support/firm
ware
https://www.genielift.com/en/support/firm
ware
2 From the drop down list, choose the model
that is appropriate for your machine.
3 Under Application Firmware, select the
Firmware File for Control System Type
ALC500.
4 Follow the prompts for Terms of Service and
Submit.
5 Navigate to your Downloads folder on your
computer and locate the .zip folder.
6 Double click on the file to open it.
7 Double click on the Application file and
select Run.
Note: For Windows 10 or higher, you may receive
this message, "Windows protected your PC".
Select More info, then select Run anyway. On
the next screen select Yes.
8 Select Install.
9 Select Finish to exit setup.
10 Close your internet browser.
PCON Software Update
1 Open the platform control box.
2 Connect the computer DB9 cable to the
PCON PCB.
3 At the TCON, turn the key switch to platform
controls and pull out the red Emergency Stop
buttons at both control boxes.
4 Open WebGPI™ and click on the Connect
icon.
Note: The current application software file will be
shown at the top of the screen. (Example:
S08xxxxx)
Note: If the current machine application file is not
installed on the computer, it must be installed in
order to connect to the PCON PCB and prior to
updating the application software.
Note: If Check power and serial connection is
displayed, confirm power is on at the TCON and
check the connection between the computer and
PCON.
Note: If Attempting to establish connection is
displayed, check your serial port COM settings.
The COM port settings can vary between
computers.
5 Click on the Application icon.

Instructions First Edition • First Printing
Procedure
6 ALC500 Software Update Part No. 1303566GT
6 Use the attached Machine Parameters
document to record the following parameters:
Setup / Models
•Machine Model
•Engine Model
•Market Selection
Setup / Options
•Steer Input
•Lift Drive Option
•Platform Level Cutout Out of Stowed
•Alarm Option
Setup / Speed Multipliers
•Speed, Dir 1
•Speed, Dir 2
Valve parameters
•Boom 1
•Boom 2
•Rotate
•Propel
7 Click on the Disconnect icon. Click on the
Connect icon. Click on the Download icon.
8 Select File type: Kernel.
9 Click on the Search button, navigate to the
operating system file and locate the
application software.
C:\Program Files (x86)\Sauer-
Danfoss\WebGPI\S08xxxxx
10 Select All Files (*.*) and then select the .HEX
file. Click on Open.
11 Click on the Download button.
12 When the Kernel file is at 100%, click on the
Disconnect icon.
13 Click on the Connect icon and then the
Application icon.
14 Select Set All Defaults. Select Ok. Follow the
on screen prompts.
15 Enter the machine parameters that were
recorded.
16 Click on the Disconnect icon.
17 Push in the red Emergency Stop button to the
off position at the PCON and disconnect the
DB9 cable from the PCON PCB.
18 Close the platform control box and securely
tighten the retaining fasteners.
19 Calibrate the machine. Refer to the
calibration procedures in the appropriate
Service and Repair Manual for your
machine.

First Edition • First Printing Instructions
Procedure
Part No. 1303566GT ALC500 Software Update 7
Machine Parameters
Read and record the following parameters that are
appropriate for your machine.
Setup
Models
Machine Model
Engine Model
Market Selection
Setup
Options
Note: Some options may be listed under Setup / Models and
Setup / Machine.
Steer Input
Lift Drive Option
Platform Level Cutout Out of
Stowed
Alarm
Option
Setup
Speed Multipliers
Speed, Dir 1
Speed, Dir 2
Boo
m 1
Boo
m 2
Rotate Stowed
Rotate Not Stowed
Propel Stowed
Propel Not Stowed
Boo
m 1 Valve Up Down
Output Min (Thresholds)
Boom 2 Valve
Up
Down
Output Min
(Thresholds)
Boo
m 2 Valve Extend Retract
Output Min (Thresholds)
Rotate Valve
CW CCW
Output Min (Thresholds)
Propel Valve
Forward
Reverse
Output Min (Thresholds)
Note: System parameters not listed on this
document are default settings and must not be
altered.
Note: Boom 2 valve parameters will vary
depending on machine model.
Instru ctions
Part No. 130 356 6GT
First E di ti on •
First Prin ting
ALC500 S of twar e U pd ate