Teryair Tpfd 75 Instruction Manual

Models Descriptions IMPA Number

TPFD 75 Pneumatic Flexible Descaler TPFD 75 59 12 51

TPFD 75

Read this manual carefully before installing, operating or servicing this equipment. It’s the responsi-

bility of the employer to ensure this manual is read by the operator. Please preserve this manual.

is document is issued with Product Serial No

Operation and Maintenance Guide

FF-MM-403-REV - 00

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Operation and Maintenance Guide Pneumatic Flexible Descaler TPFD75

Table of Contents

3 Introducon

3 Technical Data

3 OperangInstrucons

5 DisassemblyandRe-assembly

6 Exploded View for TPFD 75

7 BillofMaterialsforTPFD75

8 Accessories

9 EuDeclaraonOfConformity

10 WarrantyCercate

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Operation and Maintenance Guide Pneumatic Flexible Descaler TPFD75

Technical Data

IMPA Number

Equivalent Model No Max. Air

Consumption

No Load

Speed R.P.M Weight, Kgs

59 12 51 TPFD 75 10 cfm 5000 21

Introduction

Teryair Pneumatic descaling machines are light and easy to handle, but rigidly constructed tools.

ey eciently handle heavy duty scaling. Required air pressure is 0.59 Mpa (6kgf/cm²).

Safety Instructions

Wear appropriate personal protective equip-

ments including safety goggles, foot wears, ear

defenders facemasks & hand-gloves.

Do not apply excessive load on the stieners

while working.

Do not store the sha in incorrect method ot it

gives deformation to inners. e shas should

be stored straight in racks with proper at sup-

port at support of wooden planks.

Please check the hose connection prior to start-

ing the Pneuamtic Flexible De Scaler.

Do not modify this equipment.

Do keep hand & clothing away from moving

parts.

Do not allow the equipment to run unattended.

Flexible De scaler should be store in dry envi-

ronment.

ese tools may cause Hand - arm vibration

syndrome injury if there is not adequately

managed. We advice you to carry out a risk as-

sessment and to implement measures such as;

limiting exposure time (i.e. actual trigger time,

not total time at work) job rotation, ensuring

the tools are used correctly.

Air Supply

Tool should not be operated at air pressure

below 5.5 Bar (80 PSI) and above 6.9 Bar (100

PSI).

e correct oprating pressure is 6.2 Bar(90

PSI).

Ensure that only 3/8” (10 mm) bore airline is

used abd all couplings are thight, leakproof and

in good condition. e air should be clean, dry

lubricated. Install a FRL units as close as opera-

tion will permit.

Forward

At the outset we sincerely thank you choosing

our product. We at teryair always believe in

oering high quality products the

most reasonable prices. is belief has helped us

to innovate and incorporate new ideas and thus

enjpy a high degree of customer satisfaction.

is manual is designed keeping in mind all the

requirements of the customer in knowing the

prodcut its use.

is product is almost maintenance free. Only

continous air supply at 6.33 kg/cm2 is required.

Operating Instructions

Place Pneumatic Air Motor with trolley on oor.

Open Hose assembly (334 9728).On one of the

ends-rotary socket has female threads. Screw on

ths scoket on motor sha. Tighten it fully. en

screw on xing adaptor on motor end shield.

With little force this will t tight on motor. en

open Tool box and select which of these assem-

biles do you prefer to use.

Following is the guideline for

selection

A. For Heavy rusting - Use No.1 H.D.Tool

(59 12 55)

B. For Light rusting - Use either No.2

L.G.Brush (59 12 60)

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Operation and Maintenance Guide Pneumatic Flexible Descaler TPFD75

General Precautions

A. Ensure that the sha is always driven in

the correct direction i.e. Anti-clockwise

as seen from front of the tool end.

B. Do not drag the unit with the help of

exible sha.

C. Excessive force on the outer casing or

on the inner sha while disconnecting from

Motor or tool end will damage the sha. Avoid

excessive force.

D. At least once in a month, remove the

inner sha and lubricate with graphite grease

Or multipurpose 3 grease to get the better life

of the sha.

E. Do not weld or braze the inner end t-

tings.

F. e stieners are provided at either ends

of both outer casings to prevent excessive

bending of the sha at the ends. Do not apply

excessive load on the stieners while Working.

G. On initial running aer re-greasing or on

tment of new inner sha. e inner sha Will

beat up heavily for few minutes before setting

to run smoothly. Hence run it Without any as-

sembly screwed on the tool end, till the initial

vibration settles down And then screw on any

selected assembly on the tool end.

H. Recommended minimum operating radi-

us for the sha is 500mm.

Contents

1. 2 Nos - Fixed Spanner 20/22

2. 1 No - Pneumatic Air Motor mounted on

trolley

3. 1 No - Rubberised sha Assembly

( 3349728 )

4. 1 No - Rubber Wheel Guard & Clamp

(342 40 16)

5. 1 No - Lubricator

6. 1 No - HD Tool Complete (59.12.55)

7. 1 No - LG Brush Complete (59.12.60)

8. 1 No - Hammer Head Complete

(59.12.66)

C. For wide rusting - Use Hammer Head

(59 12 66) equipment.

Aer selecting proper assembly, screw it on to

the another end of hose assembly (334 9728).

Also t rubber guard over the exible sha

(tool end) connect it with electric socket. Hold

scaling device (selected assembly) in hand and

start air supply hold revolving part againts the

surface to be descaled. If the selection of as-

sembly is properly done as per application, you

will get the surface cleaned in very short time.

I. Incorrect method of starting the sha,

gives deformation to inner components. e

Sha should be stored straight in racks with

proper at support of wooden planks.proper

at support of wooden planks.

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Operation and Maintenance Guide Pneumatic Flexible Descaler TPFD75

Disassembly and Re-assembly

a. Shut o air supply and water supply allow

residual Pressure to bleed o.

b. Unscrew Cutter set (13) from Sha (3) and

replace it with new ones. (If found dam-

aged/worn-out)

c. Unscrew Allen bolt (23) from Hex nut

(19) to remove Wheel cover (6) from Sha

(3) and replace it with new one. (If found

damaged/worn-out)

d. Unscrew Grub screw (27) from Extension

rod (8) & Unscrew Sha (3) from Drive

end plate (5) to replace it with new one. (If

found damaged/worn-out)

e. Unscrew Extension rod (8) from Sha (3)

and unscrew Allen bolt (25) with Spring

washer (24) from Air motor (2) to remove

Drive end plate (5) from Air motor (2)

f. Remove Tube (17) from Tube tting elbow

(11) & unscrew Allen bolts (25) with

Spring washers (24) from Hex nut (18) to

remove Air motor (2) with Mounting plate

(4).

g. Unscrew Tube tting elbow (11) & Silencer

(10) from Air motor (2) & Unscrew Allen

bolts (28) from Air motor (2) to remove

Mounting plate (4).

h. Remove Split pins (16) from Base plate (1) to

replace it with new one. (If found damaged/

worn-out)

i. Remove Plain washers (26) & Wheel (7) from

Base plate (1) and replace it with new one. (If

found damaged/worn-out)

j. Unscrew Nipple (12) from Gate valve (14),

Unscrew Gate valve (14) from Adaptor (15) &

Unscrew Adaptor (15) from Lubricator (9) to

replace it with new one. (If found damaged/

worn-out)

k. Unscrew Allen bolt (22) with Plain washer

(21) from Lubricator (9) to replace it with new

one. (If found damaged/worn-out)

l. Now follow the above steps in reverse manner

to reassemble the TPFD-75.

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Operation and Maintenance Guide Pneumatic Flexible Descaler TPFD75

Exploded View for TPFD 75

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Operation and Maintenance Guide Pneumatic Flexible Descaler TPFD75

Bill of Materials for TPFD 75

Illustration

Number Part Number Description TPFD 75

1 3343027/A BASE PLATE COMPLETE 1

2 8040000 AIR MOTOR 1

3 3349728 SHAFT 1

4 8043101 MOUNTING PLATE 1

5 3342109 DRIVE END PLATE 1

6 3424016 WHEEL COVER 1

7 3424023 WHEEL 4

8 3342110 EXTENSION ROD 1

9 L12 LUBRICATOR 1

10 2009715 SILENCER 1

11 5665012 TUBE FITTING ELBOW 2

12 3342516 NIPPLE 1

13 59.12.55 CUTTER SET 1

14 3349018 GATE VALVE 1

15 3342515 ADAPTOR 1

16 23.24.80.1.2 SPLIT PIN 4

17 5665010 TUBE 0.16

18 1504025 HEX NUT 4

19 0224021 HEX NUT 2

20 2980090 PLAIN WASHER 4

21 1959055 PLAIN WASHER 2

22 5509028 ALLEN BOLT 2

23 3429026 ALLEN BOLT 2

24 5369004 SPRING WASHER 7

25 5009041 ALLEN BOLT 7

26 2109036 PLAIN WASHER 8

27 3349027 GRUB SCREW 1

28 8049005 ALLEN BOLT 4

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Operation and Maintenance Guide Pneumatic Flexible Descaler TPFD75

Parts Required for Different Accessories

Part No Qty Description

No. 1 H.D. Tool 59 12 55 Consists of

59 12 56 18 Cutter # 1:1

59 12 57 6 Disc Pin # 1:2

59 12 58 1 1-3 Centre Bolt with Nut & Washer

59 12 59 2 Disc # 2:4

Part No Qty Description

No. 2 L.G. Brush 59 12 60 Consists of

59 12 61 72 L.G. Blade # 2:1

59 12 62 6 Disc Pin # 2:2

59 12 63 1 2-3 Centre Bolt with Nut & Washer

59 12 64 2 Disc # 2:4

Part No Qty Description

No. 4 Hammer Head 59 12 66 Consists of

59 12 67 12 Hammer Head #4:1

59 12 68 3 Disc Pin #4:2

59 12 69 1 4-3 Centre Bolt with Nut & Washer

59 12 70 2 Disc # 4:5

59 12 71 1 Collar #4:5

59 12 72 15 Washer # 4:6

Part No Qty Description

No. 3 Cup Brush

59 12 65 1 Cup brush (150 O.D X 5/8” BSW

female threads.)

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Operation and Maintenance Guide Pneumatic Flexible Descaler TPFD75

EU DECLARATION OF CONFORMITY

We hereby certify that the Listed Product stipulated below comply with all relevant provisions of the machinery direc-

tive (2006/42/EC) and the national laws and regulations adopting this directive.

Description :

Model Number :

Date :

Serial Number :

Is in conformity with the provisions of the following European Directives: (2006/42/EC) Machinery Safety and

Harmonized standards

ISO 12100-1: 2010: Safety of Machinery –general Principles for Design –Risk Assessment and Risk Reduction.

Registered Oce : 416 Gundecha Industrial Complex, Akuril Road,

Kandivali East, Mumbai – 400101, Maharashtra, India.

Web site : www.teryair.com

Works : A-1, Tirupati Udyog Nagar, Sativali Road, Vasai East,

Palghar – 401208, Maharashtra, India.

CE certication registration no – C E 16831

Issued by – BMQR Certications Pvt Ltd.

www.cemarking-india.com

Valid Till – 03/11/2025

Signed for and on behalf of

TERYAIR EQUIPMENT PVT. LTD. Place of Issue : Vasai

Date:

FF-MM-403-REV - 00

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Operation and Maintenance Guide Pneumatic Flexible Descaler TPFD75

Warranty Certicate

Every product manufactured by Teryair

is built to meet the highest standards of quality.

Teryair warrants that the Products, accessories and parts manufactured or supplied by the company be

free from defects in material and workmanship for a period of six months from date of Teryair authorized

dealer invoice to customer, or one year from date of Teryair invoice to dealer, whichever is earlier. Failure

due to normal wear, misapplication, or abuse is, of course, excluded from this warranty.

Since the use of Teryair products and parts is beyond our control, Teryair cannot guarantee the suitability

of any product or part for a particular application and Teryair shall not be liable for any consequential dam-

age or expense arising from the use or misuse of its products on any application. Teryair does not war-

ranty bought out products or components such as electric motors and hardware but will assist in directing

warranty queries to the dealer/manufacturer responsible. Teryair responsibility is limited solely to replace-

ment or repair of defective Teryair products or components.

Dealer/End User shall have no right or remedy and Teryair shall have no liability or obligation under the warranty, if: (i) a Product is altered,

changed, modied or tampered with in any way, (ii) a Product is damaged after deposit with the transporter for shipment; (iii) a Product is not

properly preserved, packaged, stored, processed or handled after receipt; (iv) a Product is not used and maintained in accordance with Teryair’s

recommended operating and maintenance manuals, instructions and procedures, if any; (v) a Product is not properly incorporated or installed in,

or not properly combined with, an Other Product; (vi) the issue with a Product is directly or indirectly attributable to, or directly or indirectly results

from or arises out of, a failure, substandard performance or other issue with another product, material, component or part not supplied by Teryair;

(vii) the issue with a Product is directly or indirectly attributable to, or directly or indirectly results from or arises out of, compliance with any de-

sign, specication or other specic requirement of Dealer/End User; (viii) a Product is used in a manner, with a substance or for a purpose other

than the normal manner, substance and purpose for which it is intended or is otherwise subjected to abnormal use or service; (ix) a Product is

subjected to a power surge, brown out or other similar occurrence; (x) the issue with a Product is directly or indirectly attributable to, or directly or