Tetra Alcip 10 User manual

2.212134240101fro.fm
OM
Doc No. OM-1213424-0101
Tetra Alcip® 10
TPOP MINI
Operation Manual

This document is valid for:
Series No/ Machine No
OM
Operation Manual
2.212134240101fro.fm
Issue 2002-01
Tetra Pak Dairy & Beverage Systems AB
Doc No. OM-1213424-0101

Table of contents
i
Tetra Alc i p® 10 TPOP MINI
Doc No. OM-1213424-0101
2.212134240101toc.fm
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Document. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Use of hazard information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cleaning solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Requirements on personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operator station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Risk area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Denominations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Process description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Denomination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
General rules for indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Control system menu tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
List of alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Manual preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Preparation with metering pump . . . . . . . . . . . . . . . . . . . . . . . . 41
Preparation using the by-pass . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Initial start of cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Cleaning of package machine (optional) . . . . . . . . . . . . . . . . . . 46
Initial start of stations programs . . . . . . . . . . . . . . . . . . . . . . . . . 47
Stepping of cleaning cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Drain of tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Table of contents
ii Tetra Alc i p® 10 TPOP MINI
Doc No. OM-1213424-0101
2.212134240101toc.fm
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Inspection/change of parameter values . . . . . . . . . . . . . . . . . . . 51
Inspection/change of controllers . . . . . . . . . . . . . . . . . . . . . . . . 53

Introduction
1
Tetra Alc i p® 10 TPOP MINI
Doc No. OM-1213424-0101
2.2 tf501632en.fm
Introduction
This section contains basic information about this manual and the
Tetra Pak equipment described.
To ensure maximum safety, always read the section Safety precautions
before carrying out any work on the unit.
Equipment
Intended use of this Tetra Pak equipment
This unit is intended for use according to the specifications in Technical data
(see Technical Manual) and related documents.
Tetra Pak will not be held responsible for injury or damage if the equipment is
used for any other purpose.
Service
If problems are encountered when operating the unit, contact the nearest Tetra
Pak service station.
Manufacturer
This Tetra Pak equipment was produced by:
Tetra Pak Dairy & Beverage Systems AB
Box 64
S-221 00 LUND
Sweden
Unit identification
All units carry a machine plate stating:
– unit identification
– data unique to the unit
Have this information available before contacting Tetra Pak concerning this
particular unit.
WARNING!
Machine Type
Drawing Spec.
Machine No.
Manufacturer
Year of manufacture
Tetra Pak