TFT DECON/pak User manual

©Copyright Task Force Tips LLC 2004-2022 1 LIU-050 February 7, 2022 Rev3
TASK FORCE TIPS LLC
MADE IN USA · tft.com
3701 Innovation Way, Valparaiso, IN 46383-9327 USA
800-348-2686 · 219-462-6161 · Fax [phone]
INSTRUCTIONS FOR SAFE OPERATION, AND MAINTENANCE
DECON/pak™
Portable Decontamination System
WARNING
Understand manual before use. Operation of this device without understanding the manual and
receiving proper training is a misuse of this equipment. Obtain safety information at tft.com/serial-
number.
This equipment is intended for use by trained and qualified emergency services personnel for
firefighting. All personnel using this equipment shall have completed a course of education
approved by the Authority Having Jurisdiction (AHJ).
This instruction manual is intended to familiarize firefighters and maintenance personnel with the
operation, servicing, and safety procedures associated with this product. This manual should be
kept available to all operating and maintenance personnel.
Improper use of agent can result in injury or damage to the environment. Follow the agent
concentrate manufacturer’s instructions and fire service training to avoid using the wrong type of
agent for disinfection purposes.
There are a wide variety of agent concentrates. Each user is responsible for verifying that any agent
concentrate chosen to be used with this unit has been tested to assure that the agent obtained is
suitable for the purpose intended.
DECON/pak
PATENTED
UL502-D
PORTABLE DECONTAMINATION SYSTEM
TM
Valparaiso, IN 46383-9327
[phone] • 800 348-2686 • MADE IN U.S.A.
www.tft.com
TASK FORCE TIPS
UL521
Read manual before use.
WARNING
Pat# 5,810,089
RATED FLOW
12 GPM at 100 PSI
45 L/MIN at 6.8 BAR
Minimum Operating Condition
7 GPM at 40 PSI
30 L/MIN at 3 BAR
Maximum Operating Condition
27 GPM at 500 PSI
100 L/MIN at 40 BAR
ADDITIVE SETTINGS
0.1% to 0.5% continuously adjustable
RINSE (water only)

©Copyright Task Force Tips LLC 2004-2022 2 LIU-050 February 7, 2022 Rev3
The member companies of FEMSA that provide emergency
response equipment and services want responders to know and
understand the following:
1. Firefighting and Emergency Response are inherently
dangerous activities requiring proper training in their hazards
and the use of extreme caution at all times.
2. IT IS YOUR RESPONSIBILITY to read and understand
any user’s instructions, including purpose and limitations,
provided with any piece of equipment you may be called on
to use.
3. IT IS YOUR RESPONSIBILITY to know that you have been
properly trained in Firefighting and/or Emergency Response
and in the use, precautions, and care of any equipment you
may be called upon to use.
4. IT IS YOUR RESPONSIBILITY to be in proper physical
condition and to maintain the personal skill level required to
operate any equipment you may be called upon to use.
5. IT IS YOUR RESPONSIBILITY to know that your equipment is
in operable condition and has been maintained in accordance
with the manufacturer’s instructions.
6. Failure to follow these guidelines may result in death, burns or
other severe injury.
Fire and Emergency Manufacturers and Service Association, Inc.
PO Box 147, Lynnfield, MA 01940 • www.FEMSA.org
© 2020 FEMSA. All Rights Reserved.
PERSONAL RESPONSIBILITY CODE
DANGER

©Copyright Task Force Tips LLC 2004-2022 3 LIU-050 February 7, 2022 Rev3
TABLE OF CONTENTS
1.0 MEANING OF SAFETY SIGNAL WORDS
2.0 SAFETY
3.0 GENERAL INFORMATION
3.1 SPECIFICATIONS
3.2 PART IDENTIFICATION
3.3 LEFT OR RIGHT HAND OPERATION
3.4 DILUTION EQUIVALENTS
4.0 FLOW CHARACTERISTICS
5.0 AGENT SELECTION
5.1 AGENT COMPATIBILITY
6.0 OPERATION
6.1 HOSE CONNECTION
6.2 FILLING THE TANK
6.3 CONNECTING DISCHARGE HOSE AND NOZZLE
6.4 SETTING AGENT CONCENTRATION
6.5 CONTROLLING FLOW
6.6 AGENT QUALITY
6.7 SHUT DOWN AFTER USE (FLUSHING)
6.8 STORAGE
7.0 WARRANTY
8.0 TROUBLESHOOTING
9.0 CLEAN UP AND MAINTENANCE
9.1 DRAIN HOLE
10.0 DRAWINGS AND PART LISTS
11.0 OPERATION AND INSPECTION CHECKLIST

©Copyright Task Force Tips LLC 2004-2022 4 LIU-050 February 7, 2022 Rev3
1.0 MEANING OF SAFETY SIGNAL WORDS
A safety related message is identified by a safety alert symbol and a signal word to indicate the level of risk involved with a particular
hazard. Per ANSI Z535.6, the definitions of the four signal words are as follows:
2.0 SAFETY
This portable decontamination system can be used in potentially dangerous situations. The following must be observed at all times:
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor
or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury.
WARNING
Improper use of agent could result in death or serious injury, including damage to the eyes. To
reduce the risk of injury, avoid directing agent onto the faces of yourself and other personnel.
Always wear PPE, including eye protection, as directed by the AHJ.
WARNING
Make sure that the agent concentrate in the tank is the right type for the situation. (Refer to
agent concentrate manufacturer’s recommendations for proper agent choice.)
WARNING
Agent concentrates can be ineffective if not used at the correct concentration ratio. Ineffective
agents can increase the potential for injury or death. Ensure that the Percentage Knob is set to the
correct concentration ratio for the type of agent being used prior to flowing.
CAUTION Make sure the Flow Control Valve is off and the correct nozzle and Outlet Hose are securely
attached to the Control Block before the hose line is charged.
NOTICE
To prevent mechanical damage, do not drop or throw equipment.

©Copyright Task Force Tips LLC 2004-2022 5 LIU-050 February 7, 2022 Rev3
3.0 GENERAL INFORMATION
The DECON/pak Portable Decontamination System is a self-contained agent proportioning and rinse application system developed
specifically for gross decontamination of firefighting personnel and equipment. Injecting a variety of approved personal protective
clothing gross decontamination agents from 0.1% to 0.5%, the rugged green polypropylene 2.5 gallon concentrate tank and water is
supplied by a pressurized 1” or 1.5” hoseline. The unit includes an integrated twist shut-off valve, selective injection metering knob, and
is easily disassembled for cleaning. The pressure and vacuum seals on the lid and inlet debris screen assures that the approved
decontamination agent chosen can be stored ready for immediate use. A detachable fan spray nozzle is attached to a 12’ discharge
hose for ease of use during agent application or rinsing operations.
The DECON/pak is not intended to be used for Class A, Class B, or any other type of foam concentrate. If you intend to use the DECON/
pak for liquids other than decontamination agents and water, we urge you to contact Task Force Tips Service Department at 800-854-
6864. The use of other liquids may void the warranty and subject the user to hazards not addressed in this manual. The user assumes
all risks for non intended uses.
3.1 SPECIFICATIONS
Figure 3.1
3.2 PART IDENTIFICATION
Figure 3.2
3.3 LEFT OR RIGHT HAND OPERATION
The Control Block and Valve Assembly can be mounted on the Tank for right or left hand operation. To switch hands, remove the
Shoulder Strap from the Pull Pins. Remove the Circle Cotters from the Pull Pins and remove the Pull Pins themselves. Pull the Control
Assembly straight up and out of the tank. Turn the Control Unit around and reinstall the Pull Pins, the Circle Cotters, and the Shoulder
Strap.
US Units Metric Units
Tank Capacity (to bottom of fill port) 2.5 gal 9.5 litres
Nominal Flow (all nozzles) 12 gpm @ 100 psi 45 l/min @ 6.8 bar
Weight Empty 11.5 lb 5.2 kg
Weight Full 30.1 lb 13.6 kg
Length x Width x Height 13.5” x 10.75” x 17” 345mm x 275mm x 430mm
Operating Pressure Max/Min (water) 500/40 psi (water) 40/3 bar
OUTLET HOSE
12' HOSE
(3.6 m)
TWIST GRIP
FLOW CONTROL
PULL PIN
TANK
FAN NOZZLE
PERCENTAGE KNOB
(TURN)

©Copyright Task Force Tips LLC 2004-2022 6 LIU-050 February 7, 2022 Rev3
3.4 DILUTION EQUIVALENTS
Agents used in the DECON/pak are to be diluted according to the manufacturer’s specifications. The DECON/pak delivers agent at
between 0.1 and 0.5%. The following chart describes percentages and dilution ratios.
Table 3.4
4.0 FLOW CHARACTERISTICS
Figure 4.0A
Figure 4.0B
Percentage ml/l Oz/gal or Ratio
0.23% 2.3 0.3 2 US teaspoons 1:427
0.39% 3.9 0.5 1 US tablespoon 1:256
0.50% 5.0 0.64 1-1/4 US tablespoons 1:200
0.78% 7.8 1 2 US tablespoons 1:128
1.0% 10 1.3 2-1/2 US tablespoons 1:100
1.6% 16 2 1/4 US cup 1:64
2.3% 23 3 1/3 US cup 1:43
3.1% 31 4 1/2 US cup 1:32
4.7% 43 6 3/4 US cup 1:21
6.3% 67 8 1 US cup 1:16
7.8% 78 10 1-1/4 US cup 1:13
KEY - Exceeds 0.5% DECON/pak maximum setting
0
0
FLOW
(
GPM
)
DECON/pak FLOW CHARACTERISTICS
(with valve fully open)
INLET PRESSURE (PSI)
201826 1614
12
104242622828
50
150
350
250
450
100
300
200
400
500 MAXIMUM OPERATING
PRESSURE = 500 PSI
MINIMUM OPERATING
PRESSURE = 40 PSI
0
0
FLOW (L/MIN)
50
40
30
10 6020 70 80 10090
2
6
14
10
18
4
12
8
16
22
20
24
26
28
30
DECON/pak FLOW CHARACTERISTICS
(with valve fully open)
MAXIMUM OPERATING PRESSURE = 40 BAR
MINIMUM OPERATING PRESSURE = 3 BAR
INLET PRESSURE (BAR) 100
MINUTES TO USE 10 LITRES OF
CONCENTRATE AT 45 l/min
PERCENT MINUTES
0.1 208
0.2 104
0.3 69
0.4 52
0.5 42
MINUTES TO USE 2-1/2 GALLONS OF
CONCENTRATE AT 12 GPM
PERCENT MINUTES
0.1 208
0.2 104
0.3 69
0.4 52
0.5 42

©Copyright Task Force Tips LLC 2004-2022 7 LIU-050 February 7, 2022 Rev3
5.0 AGENT SELECTION
The Control Block and Valve Assembly can be mounted on the Tank for right or left hand operation. The more viscous, or thick, the agent
concentrate, the greater the amount of energy required to draw the concentrate into the eductor. The viscosity of most agent
concentrates changes with temperature. Some thickening to a gel may occur at temperatures of 40ºF (4ºC) or lower.
The DECON/pak percentage knob was calibrated with ZepPowerPlex® Heavy-Duty Laundry Detergent. Actual agent concentrations
vary with changes in water flow, agent concentrate temperature and viscosity. The user must verify that the performance of the
concentrate is suitable for use in their application. In all cases, the manufacturer’s recommendations must be followed.
5.1 AGENT COMPATIBILITY
6.0 OPERATION
Figure 6.0
6.1 HOSE CONNECTION
Attach inlet fire hose to the coupling on the inlet end of the DECON/pak. Larger hoses may be used with an adapter. For maximum
maneuverability, we recommend attaching 1” hose to the DECON/pak itself.
6.2 FILLING THE TANK
Unscrew the fill port lid by turning counterclockwise. Fill tank to bottom of fill port. Agent may seep out the vents if over filled. Close the
fill port lid by turning clockwise.
DANGER
Mixing different types of agent concentrates or agents of the same type from different
manufacturers can cause the contents of the agent reservoir to gel and produce unpredictable
results, increasing risk of serious injury or death. To reduce the risk:
• Clean tank and agent passages thoroughly when changing agent types.
• Check agent manufacturer’s documentation for recommendations.
• Always identify the contents of the reservoir per the agent manufacturer’s Technical Data Sheet.
NOTICE
Components may be subject to degradation, including corrosion, by harsh chemicals such as
sodium hypochlorite (Bleach), D-limonene, Hydrogen Peroxide, and other strong solvents. To
reduce the risk of equipment damage:
• Avoid long-term storage of agents that may damage the tank, lid, or other components.
• Empty and rinse the reservoir between use.
It is the responsibility of the end user to determine the chemical compatibility between the device
and any solutions to be stored in it. Effects of corrosion by bleach and other disinfecting
concentrates are not covered under warranty.
DECON/pak
PATENTED
UL502-D
PORTABLE DECONTAMINATION SYSTEM
TM
Valparaiso,IN 46383-9327
[phone] • 800 348-2686 • MADE IN U.S.A.
www.tft.com
TASK FORCE TIPS
UL521
Read manual before use.
WARNING
Pat#5,810,089
PUSH & TURN
TO ATTACH
CONTROL
FLOW
FILL
2.5 GAL
CONNECT
SUPPLY
ADJUST %
START UP PROCEDURE
To Make Agent - Connect water supply. Attach the nozzle to the
Quick-Connect. Turn the Percentage Knob to the desired percentage.
Twist the Valve Handle to start water flow.

©Copyright Task Force Tips LLC 2004-2022 8 LIU-050 February 7, 2022 Rev3
6.3 CONNECTING DISCHARGE HOSE AND NOZZLE
The nozzle may be attached directly to the quick-connect fitting on the control block or to the end of the outlet hose, which is then
attached to the control block.
1. Align the marks on the quick-connect male fitting with the marks on the female fitting and push the two pieces together.
2. Twist the nozzle or hose one quarter turn to the right to latch the quick-connect fitting.
3. To remove fan nozzle, remove set screw.
4. Hose lengths available. TFT part U-HS6, U-HS12, and U-HS25.
6.4 SETTING AGENT CONCENTRATION
The percentage knob may be turned to the RINSE position for water only use. Be sure to use the agent manufacturer’s recommended
concentrate ratio. Turn the knob to the desired concentrate percentage.
6.5 CONTROLLING FLOW
Pressurize the hose line. Turn the flow control valve to start water flowing through the DECON/pak. Flow may be reduced by partially
closing the control valve.
6.6 AGENT QUALITY
TO SHUT DOWN
To prevent concentrate from drying in the agent passages the following
is recommended. While still connected to water supply, remove Circle
Cotters and Pull Pins. Remove Control Unit from tank. Attach the Cap
directly to the Quick-Connect on the Control Block. Turn the valve half
way on till the discharge is agent free. This will back flush a small
amount of water through the agent passage. Rotate the Percentage
Knob back and forth to make sure all agent passages are flushed.
TO CLEAN OUT IF PLUGGED
Remove screw #2, spring #3, and knob #4. Inspect the underside
of the knob. Make sure the agent passages are clear. Do not
scratch the flat face of the knob. Inspect the 2 holes in the top of
the Control Block #5. If they are plugged, pull pins #1, remove
Block Assembly and clean out Pickup Tube and holes.
CAUTION The DECON/pak’s eductor will not function if the back pressure from the outlet hose or nozzle is too
high. To reduce the risk of injury or death due to a non-functioning unit:
• Never use hose longer than the 25’ (7.5m) U-HS25 optional hose.
• Never add additional hose, or use other manufacturer’s hose assemblies and nozzles.
CAUTION There is no check valve in the DECON/pak eductor system. Installing a shut off valve between the
DECON/pak and the fan nozzle can cause the agent tank to fill with water and dilute the agent
concentrate resulting in ineffective agent. Never install a shut off valve between the DECON/pak and
the fan nozzle.
Figure 6.6A
INSTALL CAP
ROTATE
OPEN SLIGHTLY
Figure 6.6B
PULL
CLEAN
UNSCREW
#1
#2
#3
#4
#5

©Copyright Task Force Tips LLC 2004-2022 9 LIU-050 February 7, 2022 Rev3
6.7 SHUT DOWN AFTER USE (FLUSHING)
DECON/pak should be flushed with water after each use to prevent agent concentrate from drying out inside of the Control Block and
Percentage Knob.
1. Reduce pump pressure to 100 psi or less.
2. Remove the nozzle and/or hose from the quick-connect on the front of the Control Block.
3. Remove the Circle Cotters and pull out the two Pull Pins that hold the Control Unit to the tank.
4. Pull straight up to remove the Control Unit and Pickup Tube from the tank.
5. Make sure the Percentage Knob is NOT in the RINSE position.
6. Install the Cap on the outlet of the Control Block.
7. Turn the Flow Control valve until a trickle of clean water is flowing out the end of the Pickup Tube.
8. Turn the Percentage Knob back and forth to make sure all agent passages are flushed.
9. Shut off water and reinstall the Control Unit on the tank and insert the Pull Pins and circle cotters.
10. Remove the Cap.
The exterior of the DECON/pak can be washed off with the hose with the percentage knob in the RINSE position.
6.8 STORAGE
The DECON/pak can be stored with some milder types of agent
concentrate in it. Make sure the control block and valve assembly is
mounted on the tank and the fill port is securely closed to prevent
evaporation. Storage in the upright position is recommended to avoid
agent leaking when the DECON/pak is not in use.
It is the responsibility of the Authority Having Jurisdiction (AHJ) to
determine agent compatibility for long term storage.
NOTICE
Components may be subject to degradation, including corrosion, by harsh chemicals such as
sodium hypochlorite (Bleach), D-limonene, Hydrogen Peroxide, and other strong solvents. To
reduce the risk of equipment damage:
• Avoid long-term storage of agents that may damage the tank, lid, or other components.
• Empty and rinse the reservoir between use.
It is the responsibility of the end user to determine the chemical compatibility between the device
and any solutions to be stored in it. Effects of corrosion by bleach and other disinfecting
concentrates are not covered under warranty.
Figure 6.8
DECON/pak
PATENTED
UL502-D
PORTABLE DECONTAMINATION SYSTEM
TM

©Copyright Task Force Tips LLC 2004-2022 10 LIU-050 February 7, 2022 Rev3
7.0 WARRANTY
Task Force Tips LLC, 3701 Innovation Way, Valparaiso, Indiana 46383-9327 USA (“TFT”) warrants to the original purchaser of its
products (“equipment”), and to anyone to whom it is transferred, that the equipment shall be free from defects in material and
workmanship during the five (5) year period from the date of purchase. TFT’s obligation under this warranty is specifically limited to
replacing or repairing the equipment (or its parts) which are shown by TFT’s examination to be in a defective condition attributable to
TFT. To qualify for this limited warranty, the claimant must return the equipment to TFT, at 3701 Innovation Way, Valparaiso, Indiana
46383-9327 USA, within a reasonable time after discovery of the defect. TFT will examine the equipment. If TFT determines that there is
a defect attributable to it, TFT will correct the problem within a reasonable time. If the equipment is covered by this limited warranty, TFT
will assume the expenses of repair.
If any defect attributable to TFT under this limited warranty cannot be reasonably cured by repair or replacement, TFT may elect to
refund the purchase price of the equipment, less reasonable depreciation, in complete discharge of its obligations under this limited
warranty. If TFT makes this election, claimant shall return the equipment to TFT free and clear of any liens and encumbrances.
This is a limited warranty. The original purchaser of the equipment, any person to whom it is transferred, and any person who is an
intended or unintended beneficiary of the equipment, shall not be entitled to recover from TFT any consequential or incidental damages
for injury to person and/or property resulting from any defective equipment manufactured or assembled by TFT.
It is agreed and understood that the price stated for the equipment is in part consideration for limiting TFT’s liability. Some states do not
allow the exclusion or limitation of incidental or consequential damages, so the above may not apply to you.
TFT shall have no obligation under this limited warranty if the equipment is, or has been, misused or neglected (including failure to
provide reasonable maintenance) or if there have been accidents to the equipment or if it has been repaired or altered by someone else.
THIS IS A LIMITED EXPRESS WARRANTY ONLY. TFT EXPRESSLY DISCLAIMS WITH RESPECT TO THE EQUIPMENT ALL
IMPLIED WARRANTIES OF MERCHANTABILITY AND ALL IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE.
THERE IS NO WARRANTY OF ANY NATURE MADE BY TFT BEYOND THAT STATED IN THIS DOCUMENT.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

©Copyright Task Force Tips LLC 2004-2022 11 LIU-050 February 7, 2022 Rev3
8.0 TROUBLESHOOTING
Table 8.0
9.0 CLEAN UP AND MAINTENANCE
Turn the percentage knob to the RINSE position. Use the hose, or
hose and nozzle, to rinse off the DECON/pak. Reset percentage knob
to proper percentage when finished. For years of service, periodically
inspect your DECON/pak. Make sure the hose and fan nozzle are in
place. Look for debris in the bottom of the tank and flush if necessary.
9.1 DRAIN HOLE
If the DECON/pak is often used for different agent concentrates, it may
be helpful to install a drain to aid in emptying the tank. Drill and tap the
left front ear of the tank and install a ¼” NPT Pipe plug. Plastic or Brass
preferred.
10.0 DRAWINGS AND PART LISTS
Exploded View Drawings and Part Lists available at tft.com/serial-number
SYMPTOM POSSIBLE CAUSE REMEDY
DECON/pak will not make agent Out of agent Refill tank
Percentage knob is in RINSE Select desired percentage
Percentage know is plugged Remove screw on Percentage Knob,
inspect and clean holes in top of
control block and agent passages in
bottom of Percentage Knob
Non-standard outlet hose being used
which is too long or too small in
diameter
Order other hose option TFT part U-
HS, U-HS6 or U-HS25b
Agent tank is nearly empty Refill tank
Agent delivery is intermittent DECON/pak is tilted Keep twist grip horizontal
Air vents are plugged Make sure that the small black rubber
valve on the inside of the agent tank
lid is not stuck down with dried agent
concentrate
Poor quality agent Debris in nozzle Inspect nozzle, look for plugged holes
Debris under knob Unscrew knob, inspect and clean
Agent solution velocity too high Partially close flow control
Agent gets thick when cold Select a different agent
DRILL 7/16" HOLE
TAP 1/4" NPT
LEFT FRONT ONLY!
Figure 9.1

©Copyright Task Force Tips LLC 2004-2022 12 LIU-050 February 7, 2022 Rev3
TASK FORCE TIPS LLC
MADE IN USA · tft.com
3701 Innovation Way, Valparaiso, IN 46383-9327 USA
800-348-2686 · 219-462-6161 · Fax [phone]
11.0 OPERATION AND INSPECTION CHECKLIST
BEFORE EACH USE, the device must be inspected to this checklist:
1. All controls smoothly.
2. The waterway and agent passages are clear of obstructions.
3. There is no debris in the tank.
4. There is no damage to any thread or other type connection.
5. Gaskets are in good repair
6. There is no damage to the appliance (e.g., dents, cracks, corrosion, or other defects that could impair operation).
7. All swiveling connections rotate freely.
8. There are no missing parts or components.
9. Device is clean and all markings are legible.
10. There are no missing, broken, or worn lugs on couplings.
BEFORE BEING PLACED BACK IN SERVICE, the device must be inspected to this checklist:
1. The device is flushed and cleaned.
2. Agent in the tank, if applicable, is approved by the AHJ for storage in the unit.
3. All controls smoothly.
4. The waterway and foam passages are clear of obstructions.
5. There is no debris in the tank.
6. There is no damage to any thread or other type connection.
7. Gaskets are in good repair
8. There is no damage to the appliance (e.g., dents, cracks, corrosion, or other defects that could impair operation).
9. All swiveling connections rotate freely.
10. There are no missing parts or components.
11. Device is clean and all markings are legible.
12. There are no missing, broken, or worn lugs on couplings.
WARNING
Equipment failing any part of the checklist is unsafe for use and must have the problem corrected
before use or being placed back into service. Operating equipment that has failed the checklist is a
misuse of this equipment.