The Flying Culinary Circus FCC BBQ ULTIMATE 4.2 User manual

Sare  u  cookin!
MANUAL
Installation, use, maintenance and safety
FCC-G-202180-42 / BG02-410B
!OUTDOORUSEONLY
READTHEMANUAL, FOLLOWTHE
ASSEMBLYINSTRUCTIONSSTEPBY
STEP. GETTOKNOWYOURGRILLAND
THESAFETYINSTRUCTIONSBEFORE
USINGTHEAPPLIANCE!

Contents
Warnings .......................................................................................................................3
Technical Data .............................................................................................................4
Read before assembly ...........................................................................................4
Parts list .........................................................................................................................6
Exploded Drawing ..................................................................................................7
Assembly instructions ...........................................................................................8
Regulator and hose - Connecting the gas .................................................16
Check for leaks before using the barbecue ...........................................17
Last check ...................................................................................................................18
Lighting instructions ............................................................................................19
Maintenance ..........................................................................................................20
Advice, tips and safety .....................................................................................22
Troubleshooting ...................................................................................................23
Consumer Contact ............................................................................................24
2

WARNINGS!
●ACCESSIBLE PARTS OF THE GRILL BECOME VERY HOT
DURING USE. KEEP CHILDREN AND OTHERS WHO NEED
SUPERVISION AT A SAFE DISTANCE.
●THE GRILL IS INTENDED FOR OUTDOOR USE ONLY IN WELL-
VENTILATED AREAS.
●LEAK TESTS (SEE PAGE 17) MUST ALWAYS BE CARRIED
OUT BEFORE THE GRILL IS USED AND WHEN REPLACING
THE GAS CYLINDER. ALSO PERFORM A LEAK TEST IF THE
PRODUCT HAS NOT BEEN IN USE FOR A LONG TIME AND IN
ADVANCE OF A NEW BARBECUE SEASON. ALWAYS CHECK
THE GAS HOSE FOR DAMAGE AND CRACKS BEFORE USING
THE BARBECUE.
●NEVER BARBECUE IN CLOSED ROOMS OR UNDER ROOFS,
AS THIS MAY LEAD TO A LACK OF OXYGEN.
●FAILURE TO FOLLOW THE INSTRUCTIONS PROVIDED CAN
IMPLY A RISK OF SERIOUS INJURY TO PERSONNEL AND
FIXED INSTALLATIONS.
●REBUILDING / MODIFYING THE BARBECUE CAN CAUSE
DANGER AND WILL INVALIDATE THE WARRANTY.
●ALWAYS SUPERVISE THE BARBECUE DURING USE AND KEEP
SUITABLE EXTINGUISHING EQUIPMENT WITHIN REACH.
THE GRILL SHOULD NOT BE OPERATED BY INTOXICATED
PERSONS.
●THE BARBECUE MUST NOT BE USED IN PLACES THAT ARE
BELOW NORMAL GROUND LEVEL. GAS CAN ACCUMULATE
AND REPRESENT A DANGER OF EXPLOSION. GAS
ACCUMULATION CAN ALSO CAUSE OXYGEN DEFICIENCY.
●THE BARBECUE MUST BE CLEANED REGULARLY AND
THOROUGHLY TO PREVENT UNCONTROLLED GREASE FIRE.
READ MORE ABOUT GREASE FIRE ON PAGE 20
ALSO READ PAGE 22 FOR MORE ADVICE AND TIPS ON GRILLING AND SAFETY.
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Tekniske data
Total Heat input:
21.2kW (Main burners 3.8kWx4=15.2kW, Side burner 2.3kW, Infrared back burner 3.7kW).
Gas consumption: 1543 gram/hour
Gas cylinder (not included): Use standard cylinder approved for use in the Nordic Region.
Even though butane and propane gas can be used, we recommend propane for use in the Nordic
Region. Approved hoses and regulators are available from most outlets selling gas equipment.
NB! Gas hoses used for this product must not exceed 120 cm in length.
Technical Data
LU, NL, DK, FI, SE, CY,
CZ, EE, LT, LV, MT, SK, SI,
BG, IS, NO, TR, HR, RO,
IT, HU
ø0.96 mm Main burner
ø0.94 mm Infrared back burner
ø0.75 mm Side burner
G30(Butane
G31(Propane)
and their mixtures
I3B/P(30)
The product is manufactured in accordance with European Gas Appliances Regulation (EU) 2016/426
USE ONLY GAS TYPE AND GAS CATEGORY ENTERED IN THIS MANUAL.
!
DESTINATION OF
COUNTRIES TO USE GAS TYPEVALVE SIZE GAS CATEGORY
1008-20
W: 143 cm
D: 60cm
H: 119cm
4

Make sure that all parts and screws are in the box before
mounting the product, please note that some parts may be
located in the styrofoam in the side walls of the packaging.
Compare the parts list with the contents of the box.
Do not mount this barbecue if parts are missing, contact
your dealer or [e-mail]. Remove all packaging
material and any plastic wrap from the barbecue.
●FOLLOW THE ORDER IN THIS MANUAL TO AVOID ERROR
ASSEMBLY. PARTS OF THE ASSEMBLY WILL REQUIRE HEAVY LIFTS
WHICH SHOULD BE CARRIED OUT BY TWO PERSONS TOGETHER.
SOME METAL PARTS MAY BE SHARP, USE PROTECTIVE GLOVES.
●POWER TOOLS SHOULD NOT BE USED FOR INSTALLATION AS
THIS MAY DAMAGE THE SURFACE TREATMENT ON SCREWS AND
LOOSE PRE-MOUNTED NUTS.
!
FOLLOW THESE INSTRUCTIONS CAREFULLY
TO AVOID SERIOUS PERSON INJURY OR
DAMAGE TO YOUR BARBECUE.
Read before assembly
A Philips screwdriver and adjustable/allen wrench (not provided)
is necessary when assembling the BBQ.
The BBQ should be assembled by two persons.
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CODE DESCRIPTION QTY
LIDHANDLE 
THERMOMETER 
THERMOMETERBEZEL 
WARMINGRACK 
CASTIRONA 
CASTIRONB 
CASTIRONC 
FMETAMER 
SIDETABLEASSY 
 LIDSHOCKPAD 
 OILTRAYASSY 
 SIDEBURNERRACK 
 SIDEBURNERASSY 
 SIDEBURNERELECTRODE 
 SIDEBURNERTABLEASSY 
 RGEKNOBBEZEL 
 RGEKNOB 
 CROSSFIRESLOT 
 MAINBURNER 
 STOVEBODYASSY 
 BACKBURNER 
 GASTUBEASSY 
 LEFTSIDEPANELOFCABINET 
 REARPANELOFCABINET 
 RIGHTSIDEPANELOFCABINET 
 BOTTOMPANELOFCABINET 
 UPPERBEAMOFCABINET 
 LEFTDOORASSY 
 RIGHTDOORASSY 
 CASTORWITHBRAKE 
 CASTORWITHOUTBRAKE 
 LEFTCABINETSHELFTOPPTE 
 LEFTCABINETSUPPORTPTE 
 RIGHTCABINETSHELFASSY 
 DOORBLOCKCXOMPONENT 
 SMALLKNOBBEZEL 
 SMALLKNOB 
 BACKBURNERELECTRODE 
 SIDETABLEHOOK 
Parts List
6

Exploded Drawing
HARDWARE
CODE DESCRIPTION FIGURE QTY CODE DESCRIPTION FIGURE QTY
AMx Screw  D M Washer 
BM Spring Washer  E Mx Screw 
CMx Screw  FMx Screw 
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Assembly
1. Turn bottom panel of cabinet (26) upside down, and fix castors with
brake (30) and castors without brake (31) with A,B,D.
2. Fix left side panel (23) and right side panel (25) with screw C as below.
Fix door block component (35) with screw F as illustration above.
8
1
2

Assembly
3. Fix rear panel (24) with screw E. Assemble left cabinet shelf top plate (32) and
left cabinet support plate (33) with two pcs. screws (C). Then attach these to the
side wall and bottom panel as shown in the drawing with 4 pcs. screws (C).
4. Fix upper beam (27) with screw C as shown in illustration.
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3
4

Assembly
5. Follow
1
in the illustration above to insert lower rotating axis of left
door assy (28) into hole in the bottom panel of cabinet, then follow
2
in the
illustration to press spring pin and insert into hole of upper beam(27).
Same assembling procedure for right door assy (29).
NOTE!
TWO PERSONS IS
RECOMMENDED
WHEN LIFTING
THE STOVE BODY
6. Fix stove body assy (20)
with screw (C) onto cabinet.
5
6
10

Assembly
7. Screw 4pcs of screw A halfway into right side of stove body assy(20),
hang side burner table assy (15) onto screw A and tighten screw A.
8. Screw 4pcs of screw A halfway into left side of stove body assy(20), hang
side table assy (9) onto screw A and tighten screw A.
7
8
11
1515 AA
AA
AA
AA
33
22
1
9
3
A
A
A
A
2
91PC
4PCS
A
15 1PC
4PCS
A
11 fccbbq.com

Assembly
9. Follow illustration and put flame tamer (8) -> cast iron grate A (5) -> cast iron grate
B (6) -> round cast iron grate C (7) -> warming rack (4) in order into stove body assy.
10. Push drip tray (11) into the gap on the rear side of stove body assy all the way in.
9
10
12

Assembly
11
11. Follow in the illustration to
loosen the nut on side burner injector
assy and move it to fixing sheet, then
follow in the illustration to insert
injector through fixing sheet hole and
follow in the illustration to tighten
the nut.
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Assembly
12
12. Install the side burner assy (13) by
passing the venturi tube on the burner
through the hole in the side table (15)
and over the injector. Check that the
end of the venturi tube is positioned
around the injector so the gas can
enter the tube. It is correct that there
is space inside between the pipe and
the injector. Fix the side burner (13) to
the table with screw F as shown.
Attach the ignition wire to the side burner electrode.
Attach the cooker hood (12) to the side burner.
13
F
side burner rack
Pass the side burner through
the hole in the side table. The tube is passed over the nozzle.
Fix burner with screw F.
Electrode
Ignition wire
13 1PC
2PCS
F
Side burner rack
14

Assembly
13. Insert regulator hose (not provided) with gas tube assy (22) connector, and
tighten the hose clamps. Read more about hose and regulator on page 16.
13
14
14. Insert right cabinet shelf assy (34) and fix the shelf to the bottom panel of
the cabinet with two screws (C).
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Connecting gas
FOLLOW THESE INSTRUCTIONS CAREFULLY
TO AVOID SERIOUS DAMAGE TO YOUR BBQ
AND CAUSE PERSONAL INJURY.
HOSE
•Connect the gas hose to the gas inlet on the grill. Tighten well.
•Install the regulator and hose. Follow the installation instructions that
came with the controller set.
•Do not use sealing tape, glue or liquid on the connection.
•Gas hoses used for this product must not be longer than 120 cm.
•Check the gas hose regularly for cracks, damage and rot. Never use a
damaged gas hose.
REGULATOR
•Check that all controls on the control panel are in the OFF position
before connecting the regulator to the gas cylinder.
•Connect the regulator to the gas cylinder according to your regulator
and the cylinder dealer’s instructions.
•We recommend propane gas for use in the Nordic countries, but
butane can also be used. Butane is poorly suited for low temperatures.
•Check that the regulator is not damaged.
•Check that the gas cylinder is on a firm, level surface and is lower than
the gas inlet on the grill.
•Use an approved gas cylinder that fits the regulator.
Cylinders of 10 kg or more are recommended.
ALWAYS PERFORM A LEAK TEST
BEFORE USING THE BARBECUE!
1. Thread the hose all the way into the gas nipple.
2. Place the hose clamp 0.5 - 1 cm from the end of the
hose.
3. Use a socket wrench (size 7), wrench (size 7) or
screwdriver to tighten the hose clamp and tighten well.
4. IMPORTANT! A gas leak test must be performed as
described on next page before using the barbecue.
16

Gas Leak Test
!
!
1. Extinguish all live flames, heat sources and cigarettes in the area
where the leak test is to be performed..
2. Turn all controls on the grill to the OFF position.
3. Set the regulator to the OFF position and connect it to the gas
cylinder.
4. Spray the leaking spray (or brush the soap mixture) on all joints
and connections on the gas cylinder, regulator, the entire hose
and all valves on the barbecue.
5. Open the gas supply on the regulator and carefully check for bubbles in any
of the places where the spray mixture is applied.
6. IF BUBBLES OCCUR,
CLOSE THE GAS SUPPLY
AND TIGHTEN ALL
CONNECTIONS / JOINTS.
THEN DO A NEW TEST.
THE BARBECUE MUST
NOT BE USED UNTIL YOU
ARE SURE THERE ARE NO
LEAKS. GAS LEAK CAN
CAUSE UNCONTROLLED
FIRE WHICH MAY
INJURY PERSONS, FIXED
INSTALLATIONS AND YOUR
BARBECUE.
7. If detected leakage cannot be rectified, do not attempt to cure leakage but
consult your dealer or FCC BBQ Products support at [e-mail]
for help in solving the problem.
!
BEFORE USING THE BARBECUE,
A LEAK TEST MUST BE CARRIED OUT!
●LEAK TEST MUST BE DONE REGULARLY AND EVERY TIME THE GAS
CYLINDER, REGULATOR OR HOSE IS REPLACED.
●ALSO TEST BEFORE NEW BARBECUE SEASON AND IF THE BARBECUE HAS
NOT BEEN USED FOR A WHILE.
Never check for leaks by using an open flame, use
a leak spray or alternatively a soapy water mixture
(two parts dishwashing soap and one part water).
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Last Check
PLACEMENT OF THE BBQ
•Ensure that the grill is placed at least 150cm in all directions from house walls, trees,
plants and other flammable materials or liquids when in use.
•Do not place the grill under a roof or overhang.
•Make sure that the barbecue is placed in a well-ventilated place to avoid carbon
monoxide poisoning.
•The barbecue must not be used below normal ground level, as this can lead to an
explosion hazard and a risk of lack of oxygen.
FINAL CHECK
•Check that the control knobs work
normally.
•Check that the gas hose is free of
cracks and damage (it should always
be done before using the BBQ).
•Check that the gas cylinder and hose
do not come into contact with hot
objects.
GOOD ADVICE
•KEEP THE BBQ CLEAN. A clean grill gives
better effect, less smoke, less irregular
flames and reduces the risk of fat burning.
•PREHEAT THE GRILL for 10-15 minutes at
maximum temperature. After preheating,
adjust the controls according to the type
of grilling and the desired grilling result.
Using too much heat can result in burnt and
overcooked food.
18

Lighting Instructions
LIGHTING INSTRUCTIONS
1. Set all control knobs to off.
2. Open the lid. The lid must always be open when lighting the grill.
3. Open the gas valve of the gas cylinder.
4. Push the knob of the desired burner in and turn it to the left. The
burner will ignite automatically.
5. Wait until the burner is lit, then the next burned may be lit with the
same procedure.
Ignite the rest of the burners the same way as needed.
TIPS: Preheat the BBQ for about 10-15 minutes on maximum temperature.
After completion of preheating, turn all burners to the “LO“ position for
best cooking results.
If the burners do not ignite after 5 seconds, set all control knobs to off
(red bar pointing upwards) and close the gas valve of the gas cylinder. Wait
for 5 minutes. Repeat the above procedure.
MANUAL LIGHTING
If the electric ignitor of the appliance does not work or you like to light the
appliance manually using a long match or a fireplace lighter:
Do not lean over the grill while lighting!
1. Set all control knobs to off (red bar pointing upwards).
2. Open the lid.
3. Open the gas valve of the gas cylinder.
4. Light a long match or long lighter and
enter it into the burner ports on the left or
right sidewall of the firebox.
5. Push the control knob of the adjacent
burner in, and turn it to the left.
6. Make sure the burner lights and stays lit.
7. Adjacent tube burners can be lighted by
pushing their knobs in and turning them to the left.
If the burners do not ignite after 5 seconds, set all control knobs to off (red
bar pointing upwards) and close the gas valve of the gas cylinder. Wait for 5
minutes. Repeat the above procedure.
●IF THE BURNER DOES NOT IGNITE, TURN THE SWITCHES TO THE OFF POSITION
(CLOSE THE GAS SUPPLY) AND WAIT 5 MINUTES BEFORE TRYING TO IGNITE AGAIN.
●IF THE GRILL STILL DOES NOT LIGHT WITH NORMAL OR MANUAL METHOD, READ
THE TROUBLESHOOTING TABLE OR CONTACT YOUR DEALER.
!
19 fccbbq.com

KEEP THE FIREBOX, FLAME TAMERS, COOKING GRATE
AND ACCESSORIES CLEAN TO AVOID GREASE FIRES.
IF A GREASE FIRE OCCUR
In case of grease fire, if possible close the gas
supply on the regulator / barbecue and
disconnectthe regulator. In the event of a minor
grease fire,wait until the fire goes out on its
own. In the eventof a major grease fire, use a
suitable extinguishing agent (CO2 appliance,
fire blanket, etc.) and tryto suffocate the fire.
NB! NEVER USE WATER TO EXTINGUISH A
GREASE FIRE.
HOW TO AVOID GREASE FIRE
Check the drip tray (11) after each grilling
and clean regularly with a nylon brush and
dishwashing detergent. How often it will be
necessary to clean will depend on how much
and type of food is grilled. To simplify cleaning
we recommend adding cat litter and/or
aluminum foil on the drip tray.
Clean the grill grate after grilling with a grill
brush and, if necessary, with soap and water.
Clean flame tamers after grilling with a grill
brush and, if necessary, with soap and water.
In case of visible accumulation of grease and
food residue in the firebox, remove these with a
plastic scraper or using a nylon brush, water and
dish soap.
During preheating, check that there are no
signs of irregular flames. When grilling foods
with much fat or oil, pay extra attention. Feel
Maintenance
free to use trays in aluminum foil to prevent large
amounts from running down on flame tamers and
on the grease tray.
Do not leave the barbecue when it is lit and close
the gas supply as soon as possible if there is a
sign of a grease fire.
MAINTENANCE OF THE BARBECUE
•Check regularly that the burners are
burning correctly.
•Remove the grill grate and flame tamers
•Light the barbecue in the normal way.
•Turn the control from low to high. Check
if there is a difference in strength, and
that the flame is clear and blue. The flame
should not be orange.
If the burner behaves abnormally, read the
troubleshooting table.
•Remove grease and old food debris on the
burners with a nylon brush and check that
no holes in the burner are clogged.
MAINTENANCE OF THE BURNERS
1. All controls must be in OFF mode. Check
that the gas supply is switched off and the
regulator is disconnected from the gas
cylinder.
2. Remove the cooking grate, flame tamers
and drip tray.
3. Remove the screws on the burner, use a
screwdriver.
4. Carefully lift the burners out of the valve
outlet.
5. Use a nylon brush to clean the outside of
the burner.
6. Clean blocked passages / channels by
using a metal string or e.g. bending a paper
clip.
7. Check that insects, cobwebs etc. do not
block the inside of the burner. In that case,
remove this.
8. Check if the burner is damaged. Small
holes and corrosion can occur with normal
use of the grill. Are there cracks or holes,
the burner should be replaced with a new
one.
9. After cleaning, place the burner in place
and screw it on.
10.Replace flame tamers, grease trays and grill
grate.
!NB: DO NOT USE WATER TO
EXTINGUISH GREASE FIRE!
CLEAN THE GRILL REGULARLY TO
AVOID GREASE FIRES.
20